Amazone Catros 2503 Original Operating Manual
Mounted compact disc harrow
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Summary of Contents for Amazone Catros 2503
- Page 1 Original operating manual Mounted compact disc harrow Catros 2503 Catros 3503 Catros 3003 Catros 4003 SmartLearning www.amazone.de...
- Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.
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Page 3: Table Of Contents
Installing ballast weights Rear lighting and identification 6.5.4 Adjusting the scraper to the roller Threaded cartridge 6.5.5 Removing the road safety bars GreenDrill pack top seed drill 6.5.6 Adjusting the trailing elements MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 4 Checking the disc carrier connection 9.1.5 Checking the rollers 9.1.6 Checking the top link pin and lower link pin 9.1.7 Checking the hydraulic hose lines Cleaning the implement 10 Loading the implement 10.1 Lifting the implement MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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Page 5: About This Operating Manual
CAUTION Indicates a threat with low risk for light or moderately severe physical injuries. 1.1.2 Further instructions CMS-T-00002416-A.1 IMPORTANT Indicates a risk for damage to the implement. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 6: Instructions
CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2. Instruction 2 1.1.3.2 Alternative instructions CMS-T-00000110-B.1 Alternative instructions are introduced with the word "or". MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 7: Lists
Lists without an essential order are shown as a list with bullets. Example: Point 1 Point 2 1.1.5 Item numbers in figures CMS-T-000023-B.1 A framed number in the text, e.g. a 1 , indicates an item number in an adjacent figure. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 8: Other Applicable Documents
Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 9: Safety And Responsibility
2.1.2.1.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed. To prevent accidents due to improper use, every person who works with MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 10 Farmers are basically familiar with working with agricultural implements and can instruct agricultural helpers in how to use the implements if necessary. They can perform odd tasks and simple maintenance and repair work on agricultural implements themselves. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 11 Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine. Do not let anybody climb onto the driving machine. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 12 Non-observance of the technical limits values of the machine can result in accidents and serious personal injury or even death. Moreover, the machine can be damaged. The technical limit values can be found in the Technical Data. Comply with the technical limit values. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 13 Missing warning symbols increase the risk of serious and lethal personal injury. Clean dirty warning symbols. Immediately replace any damaged and illegible warning symbols. Put the intended warning symbols on spare parts. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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Page 14: Knowing And Preventing Dangers
Never look for leaks with your bare hands. Keep your body and face away from leaks. If liquids penetrate the body, consult a doctor immediately. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 15: Safe Operation And Handling Of The Machine
Use only suitable tractors for coupling and transporting the implement. When the implement is coupled onto the tractor, make sure that the tractor's connecting device meets the implement requirements. Couple the implement properly to the tractor. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 16 If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement. Follow the instructions in the section "Preparing the implement for road travel". MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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Page 17: Safe Maintenance And Modification
To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 18 Remove the ignition key and carry it with you. Remove the key from the battery circuit breaker. Wait until all parts that are still running come to a stop and that hot parts cool down. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 19 Never linger under raised implement parts. If you have to work on or under raised machine parts, lower the implement parts or secure the raised implement parts with a mechanical support or hydraulic locking device. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 20 CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
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Page 21: Safety Routines
If you are not sure if the protective equipment is properly installed and functional, have the protective equipment checked by a qualified specialist workshop. Make sure that the protective devices are properly installed and functional before any work on the implement. Replace damaged protective equipment. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 22 When climbing up and down, never hold onto the control elements. Accidental actuation of control elements can unintentionally activate potentially dangerous functions. When climbing down, never jump off of the machine. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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Page 23: Intended Use
AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 24: Product Description
Setting spindle for the the disc gangs 10 Threaded cartridge Working depth adjustment of the discs 11 Spirit level 12 Front rack 13 Scale for the working depth adjustment of the 14 Leading tool leading tool MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 25: Function Of The Implement
The following equipment is considered special equipment: Lighting and identification for road travel Crushboard Spring blade system Cutting roller Clearer system Wheel mark eradicator Trailing elements Straw harrow Front rack Ballast weights MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 26: Protective Equipment
CMS-T-00000612-D.1 To protect from injuries during road transport, the road safety bar covers the tines on the rear harrow. CMS-I-00000088 4.5 Warning symbols CMS-T-00000139-E.1 4.5.1 Positions of the warning symbols CMS-T-004837-D.1 CMS-I-00000415 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 27: Layout Of The Warning Symbols
Make sure that there is nobody standing in the danger area. MD 082 Risk of falling from tread surfaces and platforms Do not let anybody ride on the implement. Do not let anybody climb onto the driving implement. CMS-I-000081 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 28 Before you actuate the tractor hydraulic system, instruct persons away from the area between the tractor and the implement. Actuate the tractor hydraulic system only from the designated work station. CMS-I-000139 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 29 CMS-I-00002253 MD 155 Risk of accident and machine damage during transport due to improperly secured machine Only attach the lashing belts at the marked lashing positions for transporting the machine. CMS-I-00000450 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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Page 30: Rear Lighting And Identification
CMS-T-00009641-A.1 Warning signs Rear lights, brake lights, and turn indicators Red reflectors Yellow reflector White reflectors CMS-I-00006654 NOTE The lighting and identification for road travel can vary depending on the national regulations. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 31: Threaded Cartridge
GreenDrill seeds fine seeds and catch crops during soil tillage. CMS-I-00000050 4.9 Rating plate on the implement CMS-T-00004505-G.1 Implement number Vehicle ID number Product Permissible technical implement weight Model year Year of manufacture CMS-I-00004294 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 32: Technical Data
CMS-T-00002292-D.1 Catros 2503 3003 3503 4003 Number of discs Thickness of the discs 4 mm or 5 mm Disc diameter 46 cm or 51 cm Working depth 3-12 cm or 5-14 cm MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 33: Permitted Mounting Categories
Depending on the implement equipment 5.6 Noise development data CMS-T-00002296-C.1 The workplace-related emission sound pressure level is lower than 70 dB(A), measured in operating condition at the ear of the tractor driver with the cab closed. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 34: Drivable Slope Inclination
On left in direction of travel 15 % On right in direction of travel 15 % Up the slope and down the slope Up the slope 15 % Down the slope 15 % MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 35: Preparing The Machine
Total weight of front-mounted implement or front ballast Permissible total weight of rear-mounted implement or rear ballast Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the front axle MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 36 T b 0,2 T b Vmin Vmin Vmin CMS-I-00000513 2. Calculate the actual front axle load. × × - × G a b T b G c + d Vtat Vtat Vtat CMS-I-00000516 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 37 Tyre load according to according to capacity for two tractor operating calculation tractor tyres manual ≤ Minimum front ballasting ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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Page 38: Adjusting The 3-Point Mounting Frame
5. Insert the top link pin together with the adapter sleeve and the ball sleeve 4 in one of the holes. 6. Secure the top link pin with a linch pin 3 . CMS-I-00001221 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 39: Adjusting The 3-Point Mounting Frame For Mounting Category
CMS-I-00001218 5. Insert the top link pin 1 together with the ball sleeve 3 in one of the holes. 6. Secure the top link pin with a linch pin 2 . CMS-I-00001220 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 40: Attaching The Backstop Profiles For The Lower Links
Stickers are applied on the implement for the labels, which illustrate the respective hydraulic functions. The tractor control unit is used with different types of actuation, depending on the hydraulic function: CMS-I-00000121 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 41 Risk of injury or even death If the hydraulic hose lines are incorrectly connected, the hydraulic functions may be faulty. When coupling the hydraulic hose lines, observe the coloured markings on the hydraulic plugs. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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Page 42: Coupling The Power Supply
1. Insert the plug 1 for the power supply. 2. Route the power supply cable with sufficient freedom of movement and without chafing or pinching points. 3. Check the lighting on the implement for proper function. CMS-I-00001048 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 43: Coupling The 3-Point Mounting Frame
1. Drive the tractor and implement onto a level surface. 2. Align the implement horizontally using the top link. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 44: Preparing The Implement For Operation
3. Lower the implement onto the ground. The stop washer is shifted towards the front. CMS-I-00000522 4. Swivel down the spacer elements that were swivelled up behind the stop washer. CMS-I-00000524 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 45 To synchronise the hydraulic cylinders, completely extend the hydraulic cylinders with the "green" tractor control unit. 2. Hold the "green" tractor control unit for 10 seconds. The hydraulic cylinders will be synchronised. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 46 2. Use the crank 2 to change the working depth. 3. Read the working depth on the read-off edge 3 of the scale 4 . When the desired working depth has been set, secure the crank with a linch pin. CMS-I-00002053 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 47 2. Use the crank 3 to change the working depth. 3. Read the working depth on the read-off edge 1 of the scale. When the desired working depth has been set, Secure the crank with the safety clip. CMS-I-00004788 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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Page 48: Preparing The Side Discs For Operation
To ensure that the prescribed transport width is observed, the side discs have a folding design, depending on the implement equipment. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 49: Installing Ballast Weights
The ballast weights optimise the penetration of the discs into the soil under dry and extremely hard soil conditions. One set of ballast weights consists of 4 elements, each with a weight of 25 kg. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 50: Adjusting The Scraper To The Roller
Permitted distances A between the roller element and scraper: Wedge ring roller: 12 mm ± 2 mm Wedge ring roller with matrix tyre profile: 13 mm ± 2 mm Tooth packer roller: at least 1 mm CMS-I-00002071 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 51: Removing The Road Safety Bars
2 . 3. Secure the road safety bars with tensioners 3 . CMS-I-00000518 6.5.6 Adjusting the trailing elements CMS-T-00002429-F.1 1. Take the setting lever 1 from the holder. CMS-I-00002241 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 52 CMS-I-00002243 7. Put the setting lever 1 in the holder. 8. Secure the setting lever with a linch pin 2 . CMS-I-00002242 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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Page 53: Preparing The Machine For Road Travel
Swivel the side discs carefully to the desired position. 3. Swivel up the side discs. CMS-I-00000526 4. Secure the side disc with a pin 2 . 5. Secure the pin with a linch pin 1 . CMS-I-00000632 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 54: Putting On The Road Safety Bars
Maximum payload = Permissible technical implement weight - tare weight 1. Read the permissible technical implement weight from the rating plate. To determine the tare weight, weigh the implement with empty hoppers. 3. Calculate the payload. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 55: Using The Machine
To prevent lateral loads when driving in curves on the headlands, raise the soil tillage tools. When the direction of the implement matches that of the direction of travel, lower the soil tillage tools. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 56: Parking The Machine
There must be enough space between the tractor and implement so that the supply lines can be uncoupled without obstructions. Drive the tractor away from the implement, leaving a sufficient distance. CMS-I-00004044 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 57: Uncoupling The Power Supply
1. Secure the tractor and implement. 2. Put the control lever on the tractor control unit in float position. 3. Disconnect the hydraulic hose lines 1 . 4. Put the dust caps on the hydraulic sockets. CMS-I-00001065 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 58 8 | Parking the machine Disconnecting the hydraulic hose lines 5. Hang the hydraulic hose lines 1 in the hose cabinet. CMS-I-00001250 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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Page 59: Repairing The Implement
Checking the top link pin and lower link pin see page 58 Every 50 operating hours / weekly Checking the hydraulic hose lines see page 58 Every 200 operating hours / Every 3 months Checking the rollers see page 58 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 60: Replacing The Discs
The alignment of the disc gangs is suitable for the following: Optimising the working depth of the disc gangs relative to each other Correcting lateral pull of the implement Preventing uneven wear of the discs MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 61: Checking The Disc Carrier Connection
5. Check that all of the disc carriers are aligned evenly. 6. Tighten the lock nuts. CMS-I-00003385 9.1.4 Checking the disc carrier connection CMS-T-00002328-E.1 INTERVAL After initial operation Check the bolts for tightness. CMS-I-00000531 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 62: Checking The Rollers
After initial operation Every 50 operating hours weekly 1. Check the hydraulic hose lines for damage, such as chafing point, cuts, tears and deformation. 2. Check the hydraulic hose lines for leaks. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 63: Cleaning The Implement
Always maintain a minimum distance of 300 mm between the high-pressure nozzle and the machine. Do not exceed a water pressure of 120 bar. Clean the machine with a high-pressure cleaner or a hot water high-pressure cleaner. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 64: Loading The Implement
Required load-bearing capacity per sling 1000 kg 1. Attach the slings for lifting on the intended lashing points. 2. Slowly lift the implement. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 65: Lashing The Implement
1. Put the implement on the transport vehicle. 2. Attach the lashing straps at the marked points. 3. Lash down the implement in compliance with the national regulations for load securing. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 66: Appendix
CMS-T-00000372-C.1 11.1 Bolt tightening torques CMS-T-00000373-C.1 CMS-I-000260 NOTE Unless specified otherwise, the bolt tightening torques listed in the table apply. 10.9 12.9 M8x1 16(17) M10x1 18(19) M12x1.5 M 14x1.5 M16x1.5 M18x1.5 M20x1.5 MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 67: Other Applicable Documents
1050 1500 1800 M27x2 1150 1600 1950 1450 2000 2400 M30x2 1600 2250 2700 CMS-I-00000065 20.4 40.7 70.5 11.2 Other applicable documents CMS-T-00000615-A.1 Tractor operating manual Operating manual for the GreenDrill 200-E MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 68: Directories
Tractor In this operating manual, the designation tractor is always used, even for other agricultural tractor units. Implements are mounted on the tractor or towed by the tractor. MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... -
Page 69: Index
Contact data Technical editing loading Crushboard Loading Adjust the working depth hydraulically Lashing the implement Manual working depth adjustment Lifting the implement Cutting roller Loads lowering calculation Lower link pin checking Dimensions MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE... - Page 70 Rollers Total weight Adjusting the scraper calculation checking Tractor Calculating the required tractor characteristics 31 Trailing elements Scraper adjustment adjusting Position Setting lever Tyre load capacity Position calculation Setting spindle Position unloading MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 71 Adjusting the spring clearer system Adjusting the trailing elements Hydraulic crushboard adjustment Hydraulic disc adjustment Hydraulic straw harrow adjustment Manual crushboard adjustment Manual disc adjustment Manual straw harrow adjustment Side discs, adjusting Working speed MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
- Page 74 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG5800-EN-GB | P.1 | 19.12.2022 | © AMAZONE...
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