Page 1 Operating manual Pack top seed drill Cataya 3000 Special Please read and observe this operating manual before initial MG6505 operation of the implement! BAH0103-0 04.19 Keep it in a safe place for future use!
Page 2 Reading the instruction manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
Page 3 + 49 (0) 5405 50 1-0 Email: amazone@amazone.de Spare Parts Order Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Type: Cataya Special Document number: MG6505 Compilation date: 04.19...
Page 4 Foreword Foreword Dear Customer, You have chosen one of the quality products from the wide product range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We thank you for your trust in our products On receiving the implement, check to see if it has been damaged during transport or if parts are missing.
Page 5: Table Of Contents
Loading and unloading the implement upon delivery ......36 Product description ................... 38 Components of the AMAZONE seeding combination ............38 Equipment variations of the Cataya pack top seed drill ............39 ...
Page 6 AMAZONE AmaLog+ control terminal .................. 58 AMAZONE AmaDrill 2 control terminal ................. 58 AMAZONE calibration button ....................59 Control terminal for implements with ISOBUS system ............59 5.4.1 AMAZONE AmaTron 4 control terminal ................60 ...
Page 7 7.1.1 Coupling the hydraulic hose lines ..................109 7.1.2 Disconnecting the hydraulic hose lines ................110 Coupling and uncoupling implements .................. 111 7.2.1 Coupling - Tractor and soil tillage implement ............... 113 7.2.1.1 Installation of the analogue working position sensor ............
Page 8 Visual inspection of the upper and lower link pins .............. 221 12.10 Bolt tightening torques ......................221 Hydraulic diagram ................... 224 13.1 Hydraulic diagram Cataya 3000 Special ................224 Cataya Special BAH0103-0 04.19...
Page 9 Cataya Special BAH0103-0 04.19...
Page 10: User Information
User information User information The User Information section provides information on use of the operating manual. This operating manual is valid for all versions of the implement. Figures serve as a reference and are to be understood as representations of the principle. All of the equipment is described without indicating it as special equipment.
Page 11 User information Lists Lists without an essential order are shown as a list with bullets. Example:  Point 1  Point 2 Item numbers in diagrams Numbers in round brackets refer to the item numbers in the diagrams. The first number refers to the diagram and the second number to the item.
Page 12: General Safety Instructions
General safety instructions General safety instructions This section contains important information on safe operation of the implement. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free implement operation.
Page 13 General safety instructions Risks in handling the implement The implement has been constructed to the state-of-the art and the recognised rules of safety. However, operating the implement may cause risks and restrictions  the health and safety of the user or third persons ...
Page 14: Representation Of Safety Symbols
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the severity of the risk, and carries the following meaning: DANGER Indicates a direct threat at high risk which will result in death or most serious bodily harm (loss of limbs or long-term harm), should it not be prevented.
Page 15: Organisational Measures
General safety instructions Organisational measures The operator must provide the necessary personal protective equipment as per the information provided by the manufacturer of the crop protection agent to be used, such as:  Safety glasses  Protective shoes  Chemical-resistant overalls ...
Page 16: User Training
General safety instructions User training Only those people who have been trained and instructed may work with/on the implement. The operator must clearly specify the responsibilities of the people charged with operation and maintenance work. People being trained may only work with/on the implement under the supervision of an experienced person.
Page 17: Safety Measures In Normal Operation
General safety instructions Safety measures in normal operation Only operate the implement if all the safety and protection equipment is fully functional. Check the implement at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the implement.
Page 18: Design Changes
General safety instructions 2.10 Design changes You may make no changes, expansions or modifications to the implement without the authorisation of AMAZONEN-WERKE. This also applies when welding support parts. Any extension or conversion work shall require the written approval of AMAZONEN-WERKE.
Page 19: Spare And Wear Parts And Aids
Immediately replace any implement parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations. If...
Page 20: Warning Symbols And Other Labels On The Implement
Warning symbols and other labels on the implement Always keep all the warning symbols of the implement clean and in a legible state! Replace illegible warning symbols. You can request the warning symbols from your AMAZONE dealer using the order number (e.g., MD 075). Structure Warning symbols indicate danger areas on the implement and warn against residual dangers.
Page 21 General safety instructions MD 082 Risk of falling when riding the implement on treads or platforms! Causes serious, potentially fatal injuries anywhere on the body. It is forbidden to ride on the implement or climb the implement when it is running. This prohibition also applies to implements with step surfaces or platforms.
Page 22 General safety instructions MD094 Risk of electric shock or burns from accidentally touching overhead power lines or by coming within the prohibited distance of high voltage overhead power lines. These dangers can cause extremely serious and potentially fatal injuries. Maintain a sufficient distance from electrical overhead cables when swinging any parts of the machine in and out.
Page 23 General safety instructions MD 096 Danger from escaping high-pressure hydraulic fluid due to leaking hydraulic hose lines! This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body. ...
Page 24 General safety instructions MD 102 Danger from intervention in the implement, e.g. installation, adjusting, troubleshooting, cleaning, maintaining and repairing, due to the tractor and the implement being started unintentionally and rolling away! These dangers can cause extremely serious and potentially fatal injuries. ...
Page 25 General safety instructions MD 154 Danger of cuts for other road users caused by transport with unguarded, sharp harrow tines of the seed harrow! Causes serious, potentially fatal injuries anywhere on the body. Transportation without a correctly fitted road safety bar is forbidden. Install the road safety bar provided before starting transportation.
Page 26: Position Of Warning Symbols
General safety instructions 2.13.1 Position of warning symbols The following figures show the arrangement of the warning symbols on the implement. Fig. 1 Fig. 2 Cataya Special BAH0103-0 04.19...
Page 27: Dangers In Case Of Non-Compliance With The Safety Instructions
General safety instructions 2.14 Dangers in case of non-compliance with the safety instructions Non-compliance with the safety information  can pose both a danger to people and to the environment and implement  can lead to the loss of all warranty claims. In particular, non-compliance with the safety information could pose the following risks: ...
Page 28: Safety Information For Users
General safety instructions 2.16 Safety information for users WARNING Risk of crushing, cutting, being trapped or drawn in, or impact through inadequate roadworthiness and operational safety. Before starting up the implement and the tractor each time, always check their traffic and operational safety. CAUTION Before adjustment, maintenance and repair work ...
Page 29 General safety instructions Coupling and uncoupling the implement  Only connect and transport the implement with tractors suitable for the task.  When coupling implements to the tractor's 3-point hydraulic system, the mounting categories of the tractor and the implement must always be compatible. ...
Page 30 General safety instructions Use of the implement  Before starting work, make sure that you understand all the equipment and control elements of the implement and their functions. It is too late for this when the implement is already in operation.
Page 31 General safety instructions  Always properly fasten the front or rear weights to the intended fastening points.  Comply with the maximum payload of the mounted/towed implement and the permissible axle and drawbar loads of the tractor.  The tractor must guarantee the prescribed brake delay for the loaded vehicle combination (tractor plus mounted/towed implement).
Page 32: Hydraulic System
 Replace the hydraulic hose lines if they are damaged or worn. Use only original AMAZONE hydraulic hose lines.  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...
Page 33: Electrical System
General safety instructions 2.16.3 Electrical system  When working on the electrical system, always disconnect the battery (negative terminal).  Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – risk of fire. ...
Page 34: Mounted Implements
General safety instructions 2.16.4 Mounted implements  When mounting, the mounting categories on tractor and implement must be compatible or an adapter must be used.  Observe the manufacturer's instructions.  Before mounting or dismounting implements on the 3-point hitch, put the operating equipment to a position in which accidental raising or lowering is impossible.
Page 35: Operation Of The Seed Drill
Disconnect the cable to the tractor generator and battery before performing electrical welding work on the tractor and mounted implements.  Spare parts must at least comply with the specified technical requirements of AMAZONEN-WERKE. This is ensured through the use of genuine AMAZONE spare parts. Cataya Special BAH0103-0 04.19...
Page 36: Loading And Unloading The Implement Upon Delivery
Loading and unloading the implement upon delivery Loading and unloading the implement upon delivery The pictogram marks the location at which the slings for lifting the implement with a crane is to be secured. DANGER Attach the slings for loading the implement with a crane only at the marked locations.
Page 37 Loading and unloading the implement upon delivery Fasten the  2 slings on the marked fastening points (Fig. 5/1) on the pack top seed drill.  1 sling on the upper coupling point (Fig. 5/2) of the soil tillage implement. Secure the combination properly on the transport vehicle.
Page 38: Product Description
Product description Product description Components of the AMAZONE seeding combination Fig. 6 (A) AMAZONE soil tillage implement (B) AMAZONE roller (C) AMAZONE pack top seed drill Cataya Special Cataya Special BAH0103-0 04.19...
Page 39: Equipment Variations Of The Cataya Pack Top Seed Drill
Product description Equipment variations of the Cataya pack top seed drill Fig. 7 Cataya 3000 Special, equipped with star wheel metering drive Fig. 8 Cataya 3000 Special, equipped with electric metering drive Cataya Special BAH0103-0 04.19...
Page 40 Product description Fig. 9 Cataya 3000 Super mounted on CombiDisc 3000 Cataya Special BAH0103-0 04.19...
Page 41: Assembly Groups Of The Cataya Pack Top Seed Drill
Product description Assembly groups of the Cataya pack top seed drill Fig. 10 (1) Seed hopper (6) RoTeC Control coulter (2) Loading board (7) Exact following harrow (3) Control centre (8) Track marker, installed on the soil tillage implement (4) Metering (5) Star wheel Cataya Special BAH0103-0 04.19...
Page 42 Product description AMAZONE Precis metering system (1) Coarse metering wheel (2) Fine metering wheel (3) Seed housing (4) Bottom flap Fig. 11 (1) Seeding shaft (2) Countershaft, drives the tramline metering wheels (3) Gear wheel on the seeding shaft, drives the countershaft...
Page 43: Safety And Protective Equipment
Product description Safety and protective equipment (1) 2 bars serve as a mechanical transport lock for the track markers on the soil tillage implement, see also "Soil tillage implement" operating manual. Fig. 14 (1) Handrail Fig. 15 (1) Charging sieve in the seed hopper. Prevents contact with the running agitator shaft.
Page 44 Product description (1) Function flap. Prevents contact with the chain drive of the seeding and agitator shafts. The function flap can only be opened with the central key. Fig. 17 (1) Cover. Prevents contact with the rotating shafts and gear wheels when the metering unit is activated.
Page 45: Overview - Supply Cable / Hydraulic Hose Lines
Product description Overview – Supply cable / hydraulic hose lines 4.5.1 Supply cable Designation Function Implement plug Data transfer implement/job computer/control terminal Plug (7-pin) Connection to the lighting system for road travel 4.5.2 Identification of the hydraulic hose lines All hydraulic hose lines have handles with coloured markings and a code number or code letter to assign the respective hydraulic function to the pressure line of a tractor control unit.
Page 46: Connection And Function Of The Tractor Control Units
Product description 4.5.3 Connection and function of the tractor control units Identification Connection of the of the hydraulic Function when actuating the tractor control unit tractor control unit hose lines Track marker Lifting and lowering, alternating Single yellow acting Tramline marker Lifting and lowering, depending on the tramline counter Setting the coulter pressure...
Page 47: Traffic Safety Equipment
Product description Traffic safety equipment (1) 2 rear-facing warning signs, left and right. Without illustration: 2 side-facing warning signs (not permitted in Germany and several other countries). only implements with exact following harrow: (2) Road safety bar, two-part Fig. 21 The rear-facing warning sign on the left has: (1) Rear light on the left, with...
Page 48: Intended Use
 is mounted on an AMAZONE soil tillage implement with roller approved for this purpose  is coupled to the tractor three-point hitch together with the soil tillage implement and is operated by one person.
Page 49: Approved Amazone Implement Combinations
4.7.1 Approved AMAZONE implement combinations The Cataya Special pack top seed drill may only be combined with the following AMAZONE implements listed in the table. The combination of a Cataya Special with other implements is considered improper use and is therefore forbidden.
Page 50: Danger Areas And Danger Points
Product description Danger areas and danger points The danger area is the area around the implement in which people can be caught:  by work movements made by the implement and its tools  by materials or foreign bodies thrown out of the implement ...
Page 51: Rating Plate And Ce Mark
Product description Rating plate and CE mark The figure shows the arrangement of the rating plate and the CE mark on the implement. The CE mark indicates compliance with the stipulations of the valid EU directives. Fig. 26 The following information is specified on the rating plate and the CE mark: (1) Implement ID no.
Page 52: Technical Data
Product description 4.10 Technical data Pack top seed drill Cataya 3000 Special Working width Transport width without extension Hopper content with extension Number of rows 24 / 20 Row spacing [cm] 12.5 / 15.0 RoTeC Control Medium [km/h] 5 - 8...
Page 53: Technical Data For Calculating The Tractor Weight And The Tractor Axle Loads
Product description 4.11.1 Technical data for calculating the tractor weight and the tractor axle loads The technical data [total weight (G ) and distance (d)] is needed to calculate the tractor weights and tractor axle loads, see page 103. The permissible total weight (G ) of the rear- mounted implement combination is obtained from the sum of the weights listed in the following...
Page 54: Required Tractor Equipment
For operation of the implement in compliance with the intended use, the tractor must fulfil the following requirements. AMAZONE rotary cultivator, Power wedge ring roller KW and Starting at 81 kW (110 HP) requirement Cataya 3000 Special Battery voltage 12 V (volts) Electrical equipment Lighting socket 7-pin...
Page 55: Layout And Function
Layout and function Layout and function Fig. 29 The Cataya pack top seed drill (Fig. 29/ A) is used as part of a seeding combination with soil tillage implement (Fig. 29/B) and roller (Fig. 29/C) The seeding combination optimises soil loosening, reconsolidation, precise seed placement, uniform placement depth, coverage of the seed, and a track-free, well-structured field after tilling.
Page 56 Layout and function The roller serves to reconsolidate the soil. AMAZONE provides the suitable roller for any seed type and any soil. The seed drill may only be combined with the approved AMAZONE rollers, see section "Approved AMAZONE implement combinations", page 49.
Page 57 Layout and function The AMAZONE KWM wedge ring roller with matrix tyre profile is characterised by two particularly good features. The wedge ring roller with matrix tyre profile has particularly good self- propulsion and produces lots of fine soil to fill the seed rows.
Page 58: Amazone Amalog+ Control Terminal
Other functions can be found in the "AmaLog+" operating manual. Fig. 34 AMAZONE AmaDrill 2 control terminal Implements with a seeding shaft drive motor (without ISOBUS system) can be equipped with the AmaDrill 2 control terminal.
Page 59: Amazone Calibration Button
The ISOBUS system makes it possible to connect the implement to any ISOBUS control terminal. If the tractor has an ISOBUS system, the AMAZONE job computer can be connected to the existing ISOBUS socket of the tractor and operated with the on-board terminal.
Page 60: Amazone Amatron 4 Control Terminal
Layout and function 5.4.1 AMAZONE AmaTron 4 control terminal As an option, the combination can be delivered e.g. with the AMAZONE AmaTron 4 control terminal. The AmaTron 4 control terminal (Fig. 37) can operate all implements that are equipped with the ISOBUS system.
Page 61: Implement Documentation
Layout and function Implement documentation The implement documentation can be found with the operating manual in the case (Fig. 39) under the seed hopper. Keep all operating manuals or a copy in the case on your implement to avoid operating errors. Fig.
Page 62: Star Wheel
Layout and function Star wheel The seeding shaft with the metering wheels can be driven by a star wheel (Fig. 41/1). The pulses from the star wheel are used to calculate  the working speed  the worked area. Implements with star wheel are equipped with the AmaLog+ control terminal.
Page 63: Radar Device
Layout and function Radar device Implements without star wheel are equipped with a radar device (Fig. 42/1). The radar device (Fig. 42/1) is switched on automatically when a speed is detected. Provided that the control terminal is ready for operation and the combination is in working position.
Page 64: Seed Hopper And Loading Board
Layout and function 5.10 Seed hopper and loading board The cover (Fig. 43/1) protects the contents of the seed hopper from water and dust. The seed hopper is filled from the loading board, on the back of the seed drill. The hopper extension enlarges the volume of the seed hopper, see section "Technical data", Seite Fig.
Page 65: Fill Level Monitoring
Layout and function 5.10.1 Fill level monitoring A low level sensor (Fig. 45/1) monitors the seed level in the seed hopper. If the seed level reaches the low level sensor, an acoustic signal is emitted. At the same time, the control terminal displays a warning message.
Page 66: Seeding Shaft Drive
Layout and function 5.11 Seeding shaft drive The seed is metered by the metering wheels in the seed housings. The metering wheels are attached to the seeding shaft. The seeding shaft is driven either by a star wheel or by an electric motor. The speed of the seeding shaft is regulated depending on the working speed.
Page 67: 5.11.1.1 Extending The Range Of The Vario Gearbox
Layout and function 5.11.1.1 Extending the range of the Vario gearbox Extending the Vario gearbox adjustment range for low seed rates When the gearbox setting lever points to a scale value lower than 10 with fine seeds, remove the drive chain from the chain wheel Z= 34 (34 cogs).
Page 68: Metering
Layout and function 5.12 Metering The seed is carried in the seed hopper. The seed goes into the seed housing through adjustable openings (Fig. 51/1). Each seed housing has two openings. The openings are adjusted with the coarse metering wheel sliding shutter (Fig. 51/2) and the fine metering wheel sliding shutter (Fig. 51/3). The seed is metered either by the coarse metering wheel (Fig.
Page 69 Layout and function You will also find excerpts of the "Setting values" table (page 70) in the control centre. Fig. 52 Legend Example Rye, barley Seed: ......... Rye Triticale, wheat Bottom flap position (TGW below 50g): ..... 1 Spelt Bottom flap position Oats (TGW above 50 g): ....
Page 70: Setting Values
Layout and function 5.12.1 Setting values Bottom flap position Sliding Metering Seed shutter Agitator shaft wheel position less than using 6 g (rapeseed) 50 g (cereals) Coarse open driven Triticale Coarse ¾ open driven Barley Coarse open driven Wheat Coarse ¾...
Page 71 Layout and function Sliding Metering Bottom flap Seed shutter Agitator shaft wheel position position Flax (dressed) Coarse ¾ open driven Millet Coarse ¾ open driven Lupins Coarse ¾ open driven Alfalfa Coarse ¾ open driven Alfalfa Fine ¾ open driven Oilseed Coarse ¾...
Page 72: 5.12.1.1 Coarse And Fine Metering Wheel
Layout and function 5.12.1.1 Coarse and fine metering wheel The metering wheel consists of  a coarse metering wheel (Fig. 53/1) and  a fine metering wheel (Fig. 53/2). Both metering wheels always rotate at the same speed. For seeding ...
Page 73: 5.12.1.3 Bottom Flaps
Layout and function 5.12.1.3 Bottom flaps The gap between the metering wheel (Fig. 55/1) and the bottom flap (Fig. 55/2) depends on the size of the seed. The bottom flap shaft (Fig. 55/3) is used to adjust the gap. The bottom flaps are spring suspended for gentle metering of the seed.
Page 74: 5.12.1.4 Slide Gate
Layout and function 5.12.1.4 Slide gate The seed flows out of the seed hopper through the hopper opening in the seed housing. Each coarse and fine metering wheel has a sliding shutter (Fig. 58/1) to adjust the seed hopper opening. For seeding ...
Page 75: Seed Rate Calibration
Layout and function 5.13 Seed rate calibration When calibrating the seed rate, the later field pass is simulated. The seed metered in the process is collected and weighed. The required seeding shaft speed is calculated from the simulated area (e.g. 1/40 ha) and the weight of the collected seed.
Page 76 Layout and function During calibration, the seed is collected in a bucket (Fig. 61/1) under the seed housings. Fig. 61 The collapsible bucket (Fig. 62/1) is used to transfer the collected seed. The folding bracket (Fig. 62/3) beside the steps is used to hang up the digital scale (Fig.
Page 77 Layout and function Adjustable flaps guide the metered seed into the collection bucket. The flaps are actuated with a lever (Fig. 63/1) in the control centre. Depending on the requirement (see below), allow the lever to latch into the top or bottom slotted hole.
Page 78: Calibration - Implements With Star Wheel Drive
Layout and function 5.13.1 Calibration - Implements with star wheel drive When calibrating the seed rate, the later field pass is simulated by rotating the seeding shaft. The seeding shaft is rotated with the central key (Fig. 67/1) in the control centre. The seed metered in the process is collected and weighed.
Page 79 Layout and function Standardised calibration value The crank turns listed in the table (Fig. 69) Standardised calibration value [pul./100m] were determined during a calibration run on a for Cataya Special with star wheel standardized field with the AmaLog+ control terminal. On fields with more or less slippage, the calibration value [pul./100 m] deviates from the standardized calibration value.
Page 80: Calibration - Implements With Electric Seeding Shaft Drive
Layout and function 5.13.2 Calibration - Implements with electric seeding shaft drive When calibrating the seed rate, the later field pass is simulated by rotating the seeding shaft. The seeding shaft is driven by an electric motor. For a more detailed description on the calibration of the seed rate, refer to the "ISOBUS Software"...
Page 81: Rotec Control Coulter
Layout and function 5.14 RoTeC Control coulter The RoTeC Control coulter (Fig. 72/1) is used for seed placement on ploughed or mulched soil, even with large quantities of straw and plant residues. Due to the support of the coulter on the depth control disc / wheel (Fig.
Page 82 Layout and function The adjust the seed placement depth, the depth control disc/wheel (see Fig. 75) can be  engaged in 3 holes on the coulter  removed if the seed placement depth is not reached. Hole Placement Shallow Seeding without depth control disc / Deep depth control wheel...
Page 83: Coulter Pressure
Layout and function 5.15 Coulter pressure Adaptation of the coulter pressure to the soil is required to achieve uniform seed placement depth. The coulter pressure must be set higher on heavy soils than on light soils. The coulter pressure is adjusted centrally by means of a crank handle or hydraulically.
Page 84: Coulter Pressure, Hydraulically Actuated With Seed Rate Increase
Layout and function 5.15.2 Coulter pressure, hydraulically actuated with seed rate increase The coulter pressure can be adapted to the soil during operation when changing to heavy soil and vice versa. The coulter pressure is adjusted hydraulically. Two pins in an adjuster segment act as the stop for the hydraulic cylinder.
Page 85 Layout and function Activating the automatic seed rate increase The coulter pressure and the exact following harrow pressure can be adapted to the soil during operation when changing from light soil to heavy soil and vice versa. At the same time, more seed can be spread when the implement is equipped with the "AmaDrill 2"...
Page 86: Soil Tillage Without Seeding (Coulter Lift)
Layout and function 5.16 Soil tillage without seeding (coulter lift) For soil tillage without seeding, the coulters can be hydraulically lifted out of the soil. Fig. 81 With the hydraulically adjustable top link (Fig. 82/1), the seed drill is swivelled on the roller. The tractor control units (green3 and green4) serve to actuate the top link.
Page 87: Exact Following Harrow
Layout and function 5.17 Exact following harrow The exact following harrow (Fig. 83/1) evenly covers the seeds deposited in the seed furrows with loose earth and smoothes the ground. The following are adjustable  the exact following harrow tine setting ...
Page 88: Exact Following Harrow Tine Position
Layout and function 5.17.1 Exact following harrow tine position Exact following harrow tine position Distance "A" = 230 to 280 mm When correctly set, the harrow tines of the exact following harrow should:  lie horizontally on the ground and ...
Page 89: Exact Following Harrow Pressure
Layout and function 5.17.2 Exact following harrow pressure The exact following harrow pressure must be adjusted depending on the soil. To achieve uniform coverage of the seed row with soil, the exact following harrow pressure must be set higher on heavy soil than on light soil.
Page 90: Tramlines
Layout and function 5.18 Tramlines Tramlines can be created on the field. Tramlines are seed-free tracks for fertilising and plant care implement used later. The tramline can also be created as an interval tramline. In doing so, the tramline is seeded in recurring freely selectable intervals.
Page 91 Layout and function Fig. 92 With tramline control, tramlines (A) can be created on the field. When creating a tramline, a display appears on the control terminal. The adjustable tramline spacing (b) corresponds to the working width of the cultivating implement (B), e.g.
Page 92 Layout and function Only implements with ISOBUS system: The following data is entered on the control terminal:  Track width (Fig. 93/a) of the cultivating tractor Fig. 93  Wheelmark width (Fig. 94/c) of the cultivating tractor  Distance from the plant row to the track (Fig.
Page 93: Tramline Rhythm, Tabular Determination
Layout and function 5.18.1 Tramline rhythm, tabular determination Read the required tramline rhythm from the table. The tramline rhythm is derived from the required tramline spacing and the working width of the seed drill. Other tramline rhythms can be found in the control terminal.
Page 94: Tramline Rhythm, Graphic Determination
Layout and function 5.18.2 Tramline rhythm, graphic determination The graph (Fig. 96) shows examples for creating tramlines. Read the required values from the graph and enter the values as required on the control terminal. Column A: Working width of the seed drill ................3 m Column B: Tramline spacing (working width of the fertiliser spreader) ......
Page 95 Layout and function Fig. 96 Cataya Special BAH0103-0 04.19...
Page 96: One-Sided Switching
Layout and function 5.19 One-sided switching Fig. 97 During the first field pass, it may be necessary to operate the seed drill with half the working width (part-width section). The coulters of the left half of the implement (see Fig. 97) do not deposit any seed in the soil if field operation starts at the right field edge field and the seeding shaft is driven by the right side of the implement.
Page 97: Tramline Marker
Layout and function 5.20 Tramline marker When tramlines are being created, the track discs (Fig. 99/1) lower automatically and mark the tramline that has just been created. This makes the tramlines visible before the seed has germinated. The following can be adjusted: ...
Page 98: Track Marker
Layout and function 5.21 Track marker The hydraulically-actuated track markers dig into the ground alternately on the left and the right of the implement. In doing so, the active track marker (Fig. 102/1) creates a track on the field. When the track markers are properly adjusted, the next row is automatically connected when the tractor driver passes over the centre of the created track.
Page 99: Work Floodlights
Layout and function 5.22 Work floodlights The work floodlights allow visibility of the implement tools and the worked area when working after dark. By swivelling the right work floodlights, the loading board and metering units can be illuminated. Fig. 104 Cataya Special BAH0103-0 04.19...
Page 100: Commissioning
Commissioning Commissioning This section contains information  on initial operation of your implement  on how to check if you may mount the implement onto your tractor.  Before operating the implement for the first time the operator must have read and understood the operating manual. ...
Page 101: Checking The Suitability Of The Tractor
Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor!  Check the suitability of your tractor before you mount or hitch the implement onto the tractor.
Page 102: Calculating The Actual Values For The Total Tractor Weight, Tractor Axle Loads And Tyre Load-Bearing Capacity, As Well As The Required Minimum Ballast Weight
Commissioning 6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and tyre load-bearing capacity, as well as the required minimum ballast weight The permissible total tractor weight, specified in the vehicle documentation, must be greater than the sum of the ...
Page 103: Data Required For The Calculation (Attached Implement)
Commissioning 6.1.1.1 Data required for the calculation (attached implement) Fig. 105 [kg] Tractor empty weight Refer to the tractor operating manual or registration document [kg] Front axle load of the empty tractor [kg] Rear axle load of the empty tractor [kg] Total weight of rear-mounted implement or see section "Technical data...
Page 104: Calculation Of The Required Minimum Ballast Weight At The Front G
Commissioning 6.1.1.2 Calculation of the required minimum ballast weight at the front G of the tractor to V min ensure steering capability          In the table (section 6.1.1.7), enter the numeric value for the calculated minimum ballast weight G that is required on the front V min...
Page 105: Table
Commissioning 6.1.1.7 Table Actual value according to Permissible value Double the calculation according to permissible tyre the tractor operating load-bearing manual capacity (2 tyres) Minimum ballast weight front/rear Total weight    Front axle load   Rear axle load ...
Page 106: Secure The Tractor / Implement Against Unintentional Starting And Rolling Away
Commissioning Secure the tractor / implement against unintentional starting and rolling away 1. Switch off the tractor PTO shaft. 2. Park the tractor and the implement on solid, level ground. 3. Lower any raised, unsecured implement/raised, unsecured implement parts. This prevents accidental lowering.
Page 107: Coupling And Uncoupling The Implement
Coupling and uncoupling the implement Coupling and uncoupling the implement The pack top seed drill can be parked  solo, on the parking supports Fig. 106  mounted, on the soil tillage implement Fig. 107 This section describes  the coupling and uncoupling of the soil tillage implement on the tractor.
Page 108 Coupling and uncoupling the implement When coupling and uncoupling implements, follow the instructions given in the section "Safety instructions for the operator". CAUTION Before adjustment, maintenance and repair work  couple the pack top seed drill and the soil tillage implement. ...
Page 109: Hydraulic Hose Lines
Coupling and uncoupling the implement Hydraulic hose lines WARNING Danger of infection from escaping hydraulic fluid at high pressure! When coupling and uncoupling the hydraulic hose lines, ensure that the hydraulic system is depressurized on both the implement and tractor sides.
Page 110: Disconnecting The Hydraulic Hose Lines
Coupling and uncoupling the implement 1. Clean the coupling part. 2. Put the tractor control units into the float position. 3. Connect the hydraulic lines In doing so, observe the labels on the hydraulic lines, see section 4.5. Fig. 109 7.1.2 Disconnecting the hydraulic hose lines 1.
Page 111: Coupling And Uncoupling Implements
Coupling and uncoupling the implement Coupling and uncoupling implements WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! You may only connect the implement to tractors suitable for the purpose.
Page 112 Coupling and uncoupling the implement WARNING Risk of energy supply failure between the tractor and the implement through damaged power lines! During coupling, check the course of the power lines. The supply lines  must give slightly without tension, bending or rubbing on all movements of the connected implement.
Page 113: Coupling - Tractor And Soil Tillage Implement
Coupling and uncoupling the implement 7.2.1 Coupling - Tractor and soil tillage implement Combinations that do not have a star wheel are equipped with an analogue working position sensor. The analogue working position sensor transmits the pulses to switch the electric motor for the seeding shaft drive on and off.
Page 114: Installation Of The Analogue Working Position Sensor
Coupling and uncoupling the implement 7.2.1.1 Installation of the analogue working position sensor 1. Bolt the holder (Fig. 113/1) onto the upper coupling point. Fig. 113 2. Bolt the middle segment (Fig. 114/1) with the top link bracket (Fig. 114/2) and section (Fig.
Page 115 Coupling and uncoupling the implement 3. Bolt the section (Fig. 115/1) with a hex. bolt (Fig. 115/2) onto the holder (Fig. 115/3). Fig. 115 4. Insert the torque support (Fig. 116/1) into the holder (Fig. 116/2) and fasten with a hex.
Page 116: Coupling - Pack Top Seed Drill And Soil Tillage Implement
Coupling and uncoupling the implement Coupling - Pack top seed drill and soil tillage implement 1. Remove the coupling pieces (Fig. 117/1). 2 coupling pieces can be found in parking position on the soil tillage implement. They serve as a mechanical lock after coupling the combination.
Page 117 Coupling and uncoupling the implement 4. Drive the den catch hooks (Fig. 119/1) of the soil tillage implement under the seed drill (Fig. 119/2). Fig. 119 5. Pick up the seed drill with the catch hooks. 6. Apply the tractor parking brake, switch the tractor engine off and remove the ignition spanner.
Page 118 Coupling and uncoupling the implement 9. Insert pin for the top link (Fig. 122/1) and secure with linch pins. 10. Adjust the length of the top link for combinations with  KE/KX/KG soil tillage implements with single-tube roller frame and double- tube roller frame, see Fig.
Page 119 Coupling and uncoupling the implement 12. Raise the combination so that the parking supports are just above the ground. 13. Remove the parking supports (Fig. 125/1). 14. Park the combination without parking supports. Fig. 125 DANGER Remove the parking supports immediately after coupling the seed drill on the soil tillage implement.
Page 120 Coupling and uncoupling the implement All types: Before driving on public roads, mark the seed drill with the rear-facing traffic safety equipment. 17. Unscrew the two warning signs (Fig. 128/1) together with the lighting from the seed drill, and then screw them onto the bracket for the seed drill.
Page 121: Uncoupling - Combination From The Tractor
Coupling and uncoupling the implement 7.3.1 Uncoupling – Combination from the tractor DANGER Danger: the uncoupled combination may roll away from the tractor. Set the combination down only on a level parking area with firm ground. Secure the combination against rolling away before uncoupling it. The pack top seed drill can be parked while mounted on the soil tillage implement.
Page 122: Uncoupling - Soil Tillage Implement And Pack Top Seed Drill
Coupling and uncoupling the implement 7.3.2 Uncoupling – Soil tillage implement and pack top seed drill DANGER Empty the hopper before decoupling the pack top seed drill from the soil tillage implement. WARNING Danger of being crushed, cut, caught, drawn in or struck through insufficient stability and possible tilting of the uncoupled implement! Set the empty implement down on a horizontal parking area with a...
Page 123 Coupling and uncoupling the implement All types: 11. Disconnect the connections between the tractor and soil tillage implement. 11.1 Uncouple the supply lines connected to the tractor. 11.2 Hang the supply lines in the hose cabinet (Fig. 136). Fig. 136 12.
Page 124 Coupling and uncoupling the implement 14. Release the catch hook. 14.1 Slightly raise the combination. 14.2 Apply the tractor parking brake, switch off the engine and remove the ignition key. 14.3 Unlock both coupling pieces. To do so, remove the linch pin. 2 linch pins (Fig.
Page 125 Coupling and uncoupling the implement 17. Release the top link (Fig. 141/1). Fig. 141 18. Direct persons away from the danger area between the soil tillage implement and the pack top seed drill. 19. Lower the soil tillage implement until the seed drill cannot touch (Fig.
Page 126 Coupling and uncoupling the implement 21. Before driving on public roads, mark the soil tillage implement with the traffic safety equipment (Fig. 144/1), see "Soil tillage implement" operating manual. Fig. 144 You can unscrew the rear-facing warning signs together with the lighting off of the seed drill and screw them onto the holders on the soil tillage implement.
Page 127: Checking The Tramline Track Width
Coupling and uncoupling the implement Checking the tramline track width When the implement is delivered or when buying a new cultivating tractor, check that  the tramline is set to the track width (Fig. 146/a) of the tractor  the track discs of the tramline marker (if equipped) are adjusted to the track width of the cultivating tractor.
Page 128: Settings
Settings Settings WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's three-point hydraulic system  unintentional lowering of raised, unsecured implement parts  unintentional start-up and rolling away of the tractor- implement combination.
Page 129: Folding The Steps Up And Down
Settings Folding the steps up and down DANGER Never climb onto the steps and the loading board when the seed drill is parked on the supports (risk of tipping). Climbing up is only permitted when the seed drill is coupled to the soil tillage implement.
Page 130 Settings Fold the steps up and down carefully by hand. Only fold down the steps when the seed drill is coupled to the soil tillage implement. 1. Hold onto the steps. 2. Release the mechanical transport lock (see above) for the steps. 3.
Page 131: Fill The Seed Hopper
Settings Fill the seed hopper DANGER Never fill the seed drill when the seed drill is parked on the supports (risk of tipping). Before filling the seed hopper, couple the implement combination to the tractor. Observe the permissible fill levels and total weights. WARNING Risk of crushing in danger area under suspended loads/implement parts when filling the hopper, caused by...
Page 132 Settings 1. Couple the implement combination to the tractor. 2. Park the combination on a level surface. 3. Secure the tractor / implement against unintentional starting and rolling away. 4. Optionally set the bottom flap lever (Fig. 151/1) to a position between 1 and 4 (Fig. 151/2).
Page 133 Settings 9. Adjusting the height of the low level sensor. 9.1 Use the central key (Fig. 154/1) to open the clamping device of the sieve. Insert the central key on the hexagon and move upwards parallel to the rear wall of the seed housing. Fig.
Page 134: Setting The Seed Rate
Settings Setting the seed rate 1. The required setting values can be found in the table (page 70). 1.1 Metering wheel selection, see section "Changing the metering wheel", page 205. 1.2 Sliding shutter position, see section "Sliding shutter position", page 135 1.3 Bottom flap position, see section "Bottom flap position", page 134 1.4 Agitator shaft support,...
Page 135: Sliding Shutter Position
Settings 8.3.2 Sliding shutter position This setting affects the seeding rate. Calibrate the seed rate after the adjustment. Seeding with coarse metering wheels or bean metering wheels 1. Set all of the coarse metering wheel sliding shutters (Fig. 158/1) and engage at the table value (page 70).
Page 136: Agitator Shaft Support
Settings 8.3.3 Agitator shaft support This setting affects the seeding rate. Calibrate the seed rate after the adjustment. The required setting value can be found in the table "Setting values", page 70. 8.3.3.1 Agitator shaft support (implements with star wheel drive) Seeding with agitator shaft support Insert the safety pin for the tube (Fig.
Page 137: Agitator Shaft Support (Implements With Electric Metering Drive)
Settings 8.3.3.2 Agitator shaft support (implements with electric metering drive) Seeding with agitator shaft support 1. Open the function flap see section 12.6.1, page 193. 2. Insert the safety pin for the tube (Fig. 162/1) into the hollow drive shaft (Fig. 162/2) and secure.
Page 138: Calibrating The Seed Rate
Settings Calibrating the seed rate 1. Couple the implement combination to the tractor, see section "Coupling and uncoupling implements", page 111. 2. Park the combination on a level surface. 3. Secure the tractor against unintentional start-up and unintentional rolling away. Do not switch off the tractor power supply, if your implement ...
Page 139 Settings 5. Pull the two-part collection bucket (Fig. 165/1) slightly out of the bracket, turn it around and push it into the holder under the seed hopper up to the stop with the bucket opening facing up. Fig. 165 6. Guide the metered seed into the collection buckets.
Page 140 Settings 8. Calibrating the seed rate  with the star wheel drive, see section "Calibrating the seed rate - implements with star wheel drive", page 142  with the AmaDrill 2 control terminal and with ISOBUS system, see section "Calibrating the seed rate Implements with AmaDrill 2 control terminal, Implements with ISOBUS system", page 147.
Page 141 Settings 11. Engage the lever (Fig. 169/1) in the top of the slotted hole. Fig. 169 A flag (Fig. 170/1) is visible until the lever is engaged at the top of the slotted hole. The flag should not be visible during seeding operation.
Page 142: Calibrating The Seed Rate - Implements With Star Wheel Drive
Settings 8.4.1 Calibrating the seed rate - implements with star wheel drive 8.4.1.1 Preparing the implement for calibration 1. Prepare the implement for calibration, see section "Calibrating the seed rate", page 138. 2. If the tramline counter shows the number "0" on the "AmaLog+" control terminal, set the tramline counter to "1".
Page 143: Pre-Calibrating The Implement
Settings 8.4.1.2 Pre-calibrating the implement 7. Pre-calibrate the seed drill. Pre-calibration creates the same conditions as when driving on the field later on. 7.1 Insert the central key (Fig. 173/1) on the hexagon. 7.2 Using the central spanner, turn the seeding shaft to the left until the seed falls into the collection bucket from all of the seed housings.
Page 144: Calibrating The Seed Rate
Settings 8.4.1.3 Calibrating the seed rate 8. Calibrating the seed rate. 8.1 Turn the central key (Fig. 175/1) to the left by the specified number of crank turns, see table (Fig. 68), page 78. Fig. 175 8.2 Unfold the bracket (Fig. 176/1) for weighing the collected seed.
Page 145 Settings 8.4 Calculate the subsequent seeding rate [kg/ha] using the weight of collected seed  and the factor "40" (for 1/40 ha)  and the factor "10" (for 1/10 ha). Calibrating on 1/40 ha: Seed rate [kg/ha] Calibrated seed rate [kg/ha] x 40 Calibrating on 1/10 ha: Seed rate [kg/ha] Calibrated seed rate [kg/ha] x 10...
Page 146: Determining The Gearbox Setting Using The Calculating Disc Rule
Settings 8.4.1.4 Determining the gearbox setting using the calculating disc rule Using the calculating disc rule and the calibration values from the first calibration, the required gearbox setting value for the desired seed rate [kg/ha] can be quickly determined. Example: ...
Page 147: Calibrating The Seed Rate Implements With Amadrill 2 Control Terminal, Implements With Isobus System
Settings 8.4.2 Calibrating the seed rate Implements with AmaDrill 2 control terminal, Implements with ISOBUS system 1. Prepare the implement for calibration, see section "Calibrating the seed rate", page 138. 2. Pre-calibrate the seed drill. Pre-calibration creates the same conditions as when driving on the field later on.
Page 148: Adjusting The Automatic Seed Rate Increase
Settings 8.4.3 Adjusting the automatic seed rate increase 1. Adjust the coulter pressure with the hydraulic coulter pressure adjustment, see section 8.7.2, page 154. 2. Select the coulter pressure adjustment on the control terminal. 3. Direct people out of the danger area and apply pressure to the piston rod of the hydraulic cylinder.
Page 149: Star Wheel - Working And Transport Position
Settings Star wheel – Working and transport position Working position 1. Insert the star wheel in the drive arm. 2. Position the star wheel in the marked hole (Fig. 181/1) with a safety pin for the tube (Fig. 181/2) and secure. Fig.
Page 150: Rotec Control Coulter
Settings RoTeC Control coulter 8.6.1 Adjusting and checking the seed placement depth The seed placement depth depends on the factors  Soil type (light to heavy)  Forward speed  coulter pressure  Position of the depth control discs/wheels. Check the placement depth when one of the factors has changed. 1.
Page 151: Adjusting The Depth Control Discs / Wheels
Settings 8.6.1.1 Adjusting the depth control discs / wheels If the desired placement depth cannot be achieved by adjusting the coulter pressure, adjust or remove all of the depth control discs/wheels equally, as described in this section. Engaging the depth control disc/wheel in one of the holes on the coulter 1.
Page 152 Settings Dismounting the depth control disc/wheel 1. Engage the shoulder of the lever beyond the group of holes (Fig. 184/1) into the slotted hole (Fig. 184/2). 2. Move the depth control disc/wheel in the slotted hole (Fig. 184/2) until the depth control disc/wheel is released from the locking mechanism (Fig.
Page 153: Coulter Pressure
Settings Coulter pressure This setting influences the placement depth of the seed. Check the placement depth after every adjustment. 8.7.1 Coulter pressure adjustment (manual adjustment) 1. Insert the central key (Fig. 185/1) on the adjustment spindle (Fig. 185/2) and adjust the coulter pressure, see section "Coulter pressure - manually actuated", page 83.
Page 154: Coulter Pressure Adjustment (Hydraulic Adjustment)
Settings 8.7.2 Coulter pressure adjustment (hydraulic adjustment) WARNING Direct people out of the danger area. The hydraulic cylinders for the following functions are actuated simultaneously:  coulter pressure adjustment  exact harrow pressure adjustment. When the hydraulic cylinder is actuated, the stop (Fig.
Page 155: Adjusting The Exact Following Harrow
Settings Adjusting the exact following harrow 8.8.1 Adjusting the exact following harrow tines 1. Insert the central key (Fig. 188/1) on the hexagon and hold tight. Fig. 188 2. Release the clamping lever (Fig. 189/1). 3. Set the distance "A" (see section 5.17.1, page 88) by turning the central key (Fig.
Page 156: Setting The Exact Following Harrow Pressure
Settings 8.8.2 Setting the exact following harrow pressure WARNING Direct people out of the danger area. The hydraulic cylinder of the coulter and exact following harrow pressure adjustment are actuated at the same time. 1. Tension the tension springs of the exact following harrow with the lever (Fig.
Page 157: Moving The Exact Following Harrow To The Working/Transport Position
Settings 8.8.3 Moving the exact following harrow to the working/transport position 8.8.3.1 Move the exact following harrow into working position The roller and the coulters force the soil outwards to different extents depending on the forward speed and condition of the soil. Set the outer harrow such that the soil is guided back and a trackless seedbed is created.
Page 158: Moving The Track Marker To The Working / Transport Position
Settings Moving the track marker to the working / transport position DANGER Secure the track markers immediately after work on the field (transport lock). Unsecured track markers could unintentionally move to the working position and cause serious injury. Only remove the transport lock for the track marker immediately before beginning field work.
Page 159 9. Tighten up the bolts (Fig. 197/1). Fig. 197 Working width Distance A Cataya 3000 Special 3.0 m Distance from the centre of the implement to the contact area of the track marker disc Fig. 198...
Page 160: Moving The Track Marker To Transport Position
Settings 8.9.2 Moving the track marker to transport position Secure the track markers (Fig. 199/1) immediately after work on the field. 1. Direct people out of the swivel area of the track marker. 2. Actuate the tractor control unit (yellow). ...
Page 161: One-Sided Switching
Settings 8.10 One-sided switching DANGER Accidental starting up of the seeding and countershaft due to radar pulses. Only actuate the seeding shaft coupling and countershaft coupling if the steps are folded down, see section "Folding the steps up and down", page 129. The unfolded steps prevent the seeding shaft and countershaft from starting up due to wheel pulses.
Page 162: Moving The Tramline Marker Into Working/Transport Position
Settings 8.11 Moving the tramline marker into working/transport position WARNING Direct people out of the danger area of the hydraulically operated components. When actuating the tractor control unit, the hydraulic cylinders of the track markers and of the tramline marker can be actuated simultaneously.
Page 163: Move The Tramline Markers To The Transport Position
Settings 8.11.2 Move the tramline markers to the transport position 1. Lift the track discs hydraulically, if the track discs are lowered to create a track, refer to the "Control terminal" operating manual. 2. Apply the parking brake, switch the motor off and remove the ignition key.
Page 164: Moving The Exact Following Harrow Road Safety Bar Into Road Transport/Parking Position
Settings 8.12 Moving the exact following harrow road safety bar into road transport/parking position 8.12.1 Moving the road safety bar into road transport position 1. Push the two-part road safety bar (Fig. 206/1) over the tine tips of the exact following harrow.
Page 165: Soil Tillage Without Seeding
Settings 8.13 Soil tillage without seeding WARNING Risk of crushing between the tractor and the implement when swivelling the seed drill over the roller. Instruct persons to get out of the danger area between the tractor and the implement. 8.13.1 Lifting the coulters and exact following harrow Only seed drills without star wheel: 1.
Page 166: Moving The Coulters And Exact Following Harrow Into Working Position
Settings As soon as the hydraulic cylinder is retracted,  the coulters and harrow are raised  the combination can be used for soil tillage without seeding. Fig. 211 8.13.2 Moving the coulters and exact following harrow into working position 1.
Page 167: Transportation
Transportation Transportation DANGER In Germany and several other countries, the transportation of implements mounted on the tractor on public roads and routes is approved up to a width of 3.0 m. Transport of a combination over 3.0 m wide is only permitted on a transport vehicle in these countries.
Page 168: Legal Regulations And Safety
Transportation 17. Switch on the warning beacon and check operation before driving off ......Page 168 Legal regulations and safety When driving on public streets or roads, the tractor and implement must comply with the national road traffic regulations (in Germany the StVZO and the StVO) and the accident prevention regulations (in Germany those of the industrial injury mutual insurance organisation).
Page 169 Transportation Before driving off, read the section "Safety information for the operator" and check:  that the permissible weight is not exceeded.  that the supply lines are connected correctly  the lighting system for damage, function and cleanliness.  the warning signs and yellow reflectors must be clean and undamaged.
Page 170 Transportation WARNING Risk of crushing, cutting, being caught and/or drawn in, or impact from tipping and insufficient stability.  Drive in such a way that you always have full control over the tractor with the attached machine. In so doing, take your personal abilities into account, as well as the road, traffic, visibility and weather conditions, the driving characteristics of the tractor and the connected or coupled implement.
Page 171 Transportation WARNING During road transport, risk of stabbing injuries to other road users from uncovered, sharp spring tines of the exact following harrow! Road transport without a correctly fitted road safety bar is forbidden when the implement is equipped with an exact following harrow. WARNING Risk of stabbing from transporting with outer harrow elements folded out!
Page 172: Use Of The Implement
Use of the implement Use of the implement When using the implement, observe  Section "Warning symbols and other labels on the implement", page 20  Section "Dangers in case of non- compliance with the safety instructions", page 27. Observing these sections is important for your safety.
Page 173: Initial Operation
Use of the implement 10.1 Initial operation Before initial commissioning Specialist Check and perform maintenance on the hydraulic hose lines. Section 12.5.1 workshop This inspection has to be recorded by the operator. After the first 10 operating hours Specialist Check and perform maintenance on the hydraulic hose lines. Section 12.5.1 workshop This inspection has to be recorded by the operator.
Page 174: Moving The Implement From Transport Into Working Position
Use of the implement 10.3 Moving the implement from transport into working position 1. Move the road safety bar of the exact following harrow to the parking position ... Page 164 2. Move the exact following harrow into working position ..........Page 157 3.
Page 175 Use of the implement 4. Check all of the implement settings, see section "Settings", page 128. 5. Instruct any people in the area to stand at a minimum distance of 20 m from the implement. 6. Release the transport lock for the track markers see "Soil tillage implement"...
Page 176: During Operation
Use of the implement 10.5 During operation 10.5.1 Overview of checks during operation Time interval Inspection Kapitel Seite  after the first 30 to 50 m travelled at working speed have been covered  after changing from light to heavy Check the seed placement depth 8.6.1 soil and vice-versa...
Page 177: Turning At End Of The Field
Use of the implement 10.5.2 Turning at end of the field DANGER After turning, with the corresponding pre-selection on the control terminal and when the tractor control unit is actuated, the opposite track marker is moved to the working position. 1.
Page 178: Track Marker
Use of the implement 10.5.3 Track marker Raise the active track marker in the field before passing obstacles. Raising the track marker makes the tramline counter advance. Advancing of the tramline counter can be disabled,  see "AmaDrill 2" operating manual ...
Page 179: Emptying The Seed Hopper And Seed Housing
Use of the implement 10.6 Emptying the seed hopper and seed housing CAUTION Before working on the implement  couple the pack top seed drill and the soil tillage implement.  lower the implement combination onto level solid ground  apply the tractor parking brake ...
Page 180 Use of the implement 4. Pull the two-part collection bucket (Fig. 219/1) slightly out of the holder, turn it around and push it into the holder under the seed hopper up to the stop with the bucket opening facing up. Fig.
Page 181 Use of the implement 8. Rotate the bottom flap lever (Fig. 222/1) across the group of holes (Fig. 222/2).  Open the bottom flaps.  The metered seed flows into the collection bucket. 9. Set the bottom flap lever in the group of holes (Fig.
Page 182 Use of the implement 13. Clean the seed hopper and seed housing. 14. Push the collection bucket (Fig. 225/1) into the bracket with the opening facing down. Fig. 225 15. Close the bracket (Fig. 226/1). Fig. 226 16. Lock the bottom flap lever (Fig. 227/1) in hole 8 if the implement will be parked for a longer period.
Page 183: Faults
Faults Faults WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's three-point hydraulic system  unintentional lowering of raised, unsecured implement parts  unintentional start-up and rolling away of the tractor- implement combination.
Page 184: Residual Seed Quantity Display
Faults 11.1 Residual seed quantity display A visual and acoustic warning is given when the residual quantity in the hopper is undercut (when the fill level sensor is correctly set). The residual quantity should be large enough to prevent fluctuations in the seed rate. 11.2 Deviations between the set and actual seed rate Possible causes that can lead to a deviation between the set and actual seed rate:...
Page 185: Cleaning, Maintenance And Repairs
Cleaning, maintenance and repairs Cleaning, maintenance and repairs 12.1 Safety WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's three-point hydraulic system  unintentional lowering of raised, unsecured implement parts ...
Page 186 Cleaning, maintenance and repairs WARNING Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact through unprotected danger points.  Mount protective equipment, which you removed when cleaning, maintaining and repairing the implement.  Replace defective protective equipment with new equipment. ...
Page 187: Safety When Working On Hydraulic Hose Lines
When installing or removing hydraulic hose lines, observe the following safety instructions:  Only a specialist workshop may perform work on the hydraulic system.  Use only genuine AMAZONE hydraulic hose lines!  Ensure cleanliness.  As a matter of principle, you must install the hydraulic hose lines such that, in all implement situations, ...
Page 188: 12.1.1.1 Safety Through Labelling The Hydraulic Hose Lines
Cleaning, maintenance and repairs 12.1.1.1 Safety through labelling the hydraulic hose lines The hydraulic hose lines are marked as follows: Fig. 228/... (1) Label of the manufacturer of the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose line (19/02 = year / month = February 2019) (3) Maximum permitted operating pressure...
Page 189: Safety When Cleaning The Implement
Cleaning, maintenance and repairs 12.2 Safety when cleaning the implement DANGER Dressing dust is toxic and must not be inhaled or come into contact with the body. Wear protective clothing, breathing mask, safety glasses and gloves  when filling the implement ...
Page 190: Shutdown Of The Implement Over A Long Period Of Time
Cleaning, maintenance and repairs When using (hot water) high pressure cleaners, please note:  Observe the safety regulations for working with your cleaning device.  Observe the statutory requirements for the handling and removal of cleaning agents.  Do not clean any electrical components with high-pressure cleaners.
Page 191: Maintenance Schedule
Cleaning, maintenance and repairs 12.4 Maintenance schedule The time intervals, kilometre readings and maintenance intervals specified in any third party documentation supplied shall have priority over the maintenance schedule. Before each start-up (daily) Visual inspection of the upper and lower link pins Section 12.9.1 Check the hydraulic hose lines for visible defects, damage, chafe marks and wear.
Page 192: Work To Be Performed In A Specialist Workshop
Cleaning, maintenance and repairs 12.5 Work to be performed in a specialist workshop WARNING The work described in this section may only be performed by a specialist workshop. 12.5.1 Checking the hydraulic hose lines Check the hydraulic hose lines based on the maintenance schedule (page 191) as follows: ...
Page 193: Mounting Instructions
Cleaning, maintenance and repairs WARNING Risk of infection caused by the high-pressure hydraulic fluid of the hydraulic system entering the body.  Only a specialist workshop may perform work on the hydraulic system!  Depressurize the hydraulic system before starting to work on the hydraulic system! ...
Page 194: Opening And Closing The Cover
Cleaning, maintenance and repairs 12.6.2 Opening and closing the cover WARNING The cover (Fig. 233/1) protects the rotating metering devices. The cover should only be opened for setting and repair work. After the setting work, close the cover and allow the lock to engage. 1.
Page 195: Tramline Control
Cleaning, maintenance and repairs 12.7 Tramline control Each metering wheel (Fig. 235/1) has a hexagon socket screw (Fig. 235/2). When the hexagon socket screw latches into the groove of the seeding shaft (SS), the metering wheel is driven by the seeding shaft. Fig.
Page 196 Cleaning, maintenance and repairs Installation position The metering wheel (1) is coupled with the seeding shaft gear wheel (2) Countershaft gear wheel (3) in parking position The seeding shaft (SS) is driving the metering wheel (1) The countershaft (LS) is driving the metering wheel (1) ...
Page 197: Folding Down The Countershaft
Cleaning, maintenance and repairs 12.7.1 Folding down the countershaft 1. Switch off the control terminal. 2. Open the cover, see section 12.6.2, page 194. The countershaft bearings (Fig. 238/2) keep the countershaft (Fig. 238/1) in working position. Fig. 238 3. Hold the countershaft tightly and open all of the countershaft bearings (Fig.
Page 198: Folding Up The Countershaft
Cleaning, maintenance and repairs 12.7.2 Folding up the countershaft 1. Fold up the countershaft (Fig. 240/1). 2. Mesh together the gear wheel pairings (Fig. 240/2) of the drive spur gear on the seeding shaft with the spur gear of the wrap spring clutch.
Page 199: Setting The Tramline Track Width
Cleaning, maintenance and repairs 12.7.3 Setting the tramline track width If not ordered otherwise, the track width (Fig. 242/a) of the tramline is set to 1.80 m. Fig. 242 If the track width should be changed, the old tramline metering wheels (Fig. 243/1) must be converted to metering wheels and old metering wheels to tramline metering wheels, depending on the required track width.
Page 200: Setting The Tramline Wheelmark Width
Cleaning, maintenance and repairs 12.7.4 Setting the tramline wheelmark width Unless ordered otherwise, the wheelmark width (Fig. 244/c) is created by switching off 3 adjacent tramline metering wheels. A maximum of 5 tramline metering wheel can be switched off on each side of the implement. Fig.
Page 201: Conversion Of A Metering Wheel To A Tramline Metering Wheel
Cleaning, maintenance and repairs 12.7.5 Conversion of a metering wheel to a tramline metering wheel Each tramline metering wheel (Fig. 246/1) is connected to the seeding shaft with a gear wheel (Fig. 246/2). The gear wheel (Fig. 246/2) is driven by a gear wheel (Fig. 246/3) on the countershaft.
Page 202 Cleaning, maintenance and repairs For quick installation, the gear wheels (Fig. 249/1) on the seeding shaft have two parts. Screw the two halves of the gear wheel (Fig. 249/2) onto the seeding shaft with 2 bolts (Fig. 249/3) and couple with the tramline metering wheel (Fig.
Page 203: Conversion Of A Tramline Metering Wheel To A Metering Wheel
Cleaning, maintenance and repairs 12.7.6 Conversion of a tramline metering wheel to a metering wheel The gear wheels on the countershaft drive the gear wheels of the tramline metering wheels. If a tramline metering wheel should be converted to a metering wheel, the gear wheel pairing on the countershaft and on the seeding shaft are removed.
Page 204: Conversion Of A Tramline Metering Wheel To A Metering Wheel By Removing The Gear Wheel Pairing From The Lay Shaft And Seeding Shaft
Cleaning, maintenance and repairs 12.7.6.2 Conversion of a tramline metering wheel to a metering wheel by removing the gear wheel pairing from the lay shaft and seeding shaft 1. Fold down the countershaft see section 12.7.1, page 197. 2. Remove the gear wheel pairing (Fig. 254/1) on the countershaft and on the seeding shaft.
Page 205: Changing The Metering Wheel
Cleaning, maintenance and repairs 12.8 Changing the metering wheel This section describes the changing of fine and coarse metering wheels for bean wheels and vice- versa. The changing of the metering wheels depends on the seeding shaft drive and is described in 2 sections: ...
Page 206 Cleaning, maintenance and repairs Do not adjust the hexagon socket screw (Fig. 259/1) of the metering wheels. They have a slight circumferential backlash in the seeding shaft groove. The tramline metering wheels can rotate freely on the seeding shaft. Fig. 259 Removing the right half of the seeding shaft 4.
Page 207 Cleaning, maintenance and repairs 6. Pull the seeding shaft half (Fig. 262/1) out of the right implement side part. Fig. 262 Removing the left half of the seeding shaft 7. Remove the bolt (Fig. 263/1). The bolt secures the left half of the seeding shaft axially.
Page 208 Cleaning, maintenance and repairs Changing the metering wheels in the seed housings 9. Remove the cleaning flaps (Fig. 265/1). 9.1 The cleaning flap is released when pressing on the raised surface (see arrow). 10. Change the metering wheels in the seed housings.
Page 209 Cleaning, maintenance and repairs The fine and bean metering wheel are illustrated (Fig. 267). Fig. 267 Installing the seeding shaft 11. The seeding shaft is installed in the reverse sequence. 12. Check that the hexagon socket screws (Fig. 268/1) of the metering wheels is properly seated.
Page 210: Changing The Metering Wheel - Seeding Shaft Drive With An Electric Motor
Cleaning, maintenance and repairs 12.8.2 Changing the metering wheel - Seeding shaft drive with an electric motor This section describes the changing of the metering wheels from fine and coarse metering wheels to bean metering wheels and vice versa, when the seeding shaft is driven by an electric motor. 1.
Page 211 Cleaning, maintenance and repairs 4. Open the function flap see section 12.6.1, page 193. 5. Remove the drive chain (Fig. 271). 5.1 Release the chain tensioner. 5.2 Remove the drive chain. Fig. 271 Do not adjust the hexagon socket screw (Fig. 272/1) of the metering wheels.
Page 212 Cleaning, maintenance and repairs Removing the seeding shaft half that is driven via the coupling 6. Two adjustment rings rest closely on a seed housing. Thus, they secure the right half of the seeding shaft axially. Loosen the hexagon socket screws (Fig. 273/1) of the adjustment rings.
Page 213 Cleaning, maintenance and repairs Removing the seeding shaft half that is driven by the electric motor 9. Loosen the hexagon socket screw (Fig. 276/1) of the tensioning bearing. Fig. 276 10. Pull the seeding shaft half (Fig. 277/1) out of the implement side part.
Page 214 Cleaning, maintenance and repairs Changing the metering wheels in the seed housings 11. Remove the cleaning flaps (Fig. 278/1). 11.1 The cleaning flap is released when pressing on the raised surface (see arrow). 12. Change the metering wheels in the seed housings.
Page 215 Cleaning, maintenance and repairs Installing the seeding shaft 13. The seeding shaft is installed in the reverse sequence. 14. Check that the hexagon socket screws (Fig. 281/1) of the metering wheels is properly seated. Important: The hexagon socket screws (Fig. 281/1) of the metering wheels have a slight circumferential backlash in the seeding shaft groove.
Page 216: Check The Chain Tension
Cleaning, maintenance and repairs 12.8.3 Check the chain tension Adhere to the inspection intervals, see section "Maintenance schedule", page 191. 1. Open the function flap see section 12.6.1, page 193. 2. Relieve the chain drive. 3. Pull the chain down in the marked area. 4.
Page 217: Extending The Range Of The Vario Gearbox
Cleaning, maintenance and repairs 12.9 Extending the range of the Vario gearbox The installation position of the roller chain is marked with the numbers Z16 and Z34, see Fig. 284. roller chain runs either on chain wheel Z16 or chain wheel Z34. For certain spread rates, the double chain wheel Z16/34 can be replaced by a double chain wheel Z16/50.
Page 218 Cleaning, maintenance and repairs 2. Remove the safety pin for the tube (Fig. 286/1). 3. Relieve the roller chain (Fig. 286/2). Fig. 286 3.1 Hold onto the shaft with the spring pin (Fig. 287/1). 3.2 Pull the spring-loader lever (Fig. 287/2) forward until the pin (Fig.
Page 219 Cleaning, maintenance and repairs Extending the range of the Vario gearbox by replacing the double chain wheel with a double chain wheel with a different number of cogs 5. Loosen the hexagon socket screw of the eccentric disc (Fig. 289/1). 6.
Page 220 Cleaning, maintenance and repairs Assembly 11. Put on the roller chain (Fig. 292/1). Fig. 292 12. Turn the shaft with the spring pin (Fig. 293/1) counterclockwise. 13. With the spring-loaded lever (Fig. 293/2), engage the pin (Fig. 293/3) in one of the 3 holes, depending on the active gear wheel.
Page 221: Visual Inspection Of The Upper And Lower Link Pins
Cleaning, maintenance and repairs 12.9.1 Visual inspection of the upper and lower link pins WARNING Risk of contusions, catching, and knocks when the implement unexpectedly releases from the tractor! Check the upper and lower link pins for visible defects whenever the implement is coupled.
Page 222 Cleaning, maintenance and repairs The tightening torques listed in the following table do not apply for coated bolts. If coated bolts are fitted, you can find the tightening torques beside the instruction. 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19)
Page 223 Cleaning, maintenance and repairs Cataya Special BAH0103-0 04.19...
Page 224: Hydraulic Diagram
Hydraulic diagram Hydraulic diagram 13.1 Hydraulic diagram Cataya 3000 Special Fig. 295/… Designation 0010 Tractor 0020 Green marking 4 0030 Green3 marking 0040 Yellow1 marking 0060 Green1 marking 0130 Coulter pressure throttle 0140 Coulter pressure Tramline marker 0310 Tramline marker solenoid valve...
Page 225 Hydraulic diagram Fig. 295 Cataya Special BAH0103-0 04.19...
Page 228 H. DREYER GmbH & Co. KG Postfach 51 Tel.: + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste email: amazone@amazone.de Germany http:// www.amazone.de...

Amazone Cataya 3000 Special Operating Manual

1 User Information

2 General Safety Instructions

3 Loading and Unloading the Implement Upon Delivery

4 Product Description

5 Layout and Function

6 Commissioning

7 Coupling and Uncoupling the Implement

8 Settings

9 Transportation

10 Use of the Implement

11 Faults

12 Cleaning, Maintenance and Repairs

13 Hydraulic Diagram

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Summary of Contents for Amazone Cataya 3000 Special