Amazone Ceus 3000-TX Original Operating Manual
Amazone Ceus 3000-TX Original Operating Manual

Amazone Ceus 3000-TX Original Operating Manual

Disc harrow-cultivator combination
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Original operating manual
Disc harrow-cultivator combination
Ceus 3000-TX
Ceus 4000-TX
SmartLearning
www.amazone.de

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Summary of Contents for Amazone Ceus 3000-TX

  • Page 1 Original operating manual Disc harrow-cultivator combination Ceus 3000-TX Ceus 4000-TX SmartLearning www.amazone.de...
  • Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.
  • Page 3: Table Of Contents

    Road safety bars Coupling the implement 4.5.2 Parking brake 6.2.1 Removing the safety device against unauthorised use 4.5.3 Wheel chocks 6.2.2 Attaching the backstop profiles for 4.5.4 Safety chain the lower links MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 4 10.1.13 Checking the hydraulic hose lines 10.1.14 Checking the wheels 10.1.15 Checking the hub bearing 7 Using the implement 10.1.16 Checking the brake pads Using the implement 10.1.17 Checking the pneumatic brake system MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 5 11 Transporting the machine 11.1 Lashing the implement 11.2 Manoeuvring the implement with pneumatic brake system 12 Appendix 12.1 Bolt tightening torques 12.2 Other applicable documents 13 Directories 13.1 Glossary 13.2 Index MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 7: About This Operating Manual

    CAUTION Indicates a threat with low risk for light or moderately severe physical injuries. 1.1.2 Further instructions CMS-T-00002416-A.1 IMPORTANT Indicates a risk for damage to the implement. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 8: Instructions

    CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2. Instruction 2 1.1.3.2 Alternative instructions CMS-T-00000110-B.1 Alternative instructions are introduced with the word "or". MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 9: Lists

    Lists without an essential order are shown as a list with bullets. Example: Point 1 Point 2 1.1.5 Item numbers in figures CMS-T-000023-B.1 A framed number in the text, e.g. a 1 , indicates an item number in an adjacent figure. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 10: Other Applicable Documents

    Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 11: Safety And Responsibility

    2.1.2.1.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed. To prevent accidents due to improper use, every person who works with MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 12 Farmers are basically familiar with working with agricultural implements and can instruct agricultural helpers in how to use the implements if necessary. They can perform odd tasks and simple maintenance and repair work on agricultural implements themselves. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 13 Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine. Do not let anybody climb onto the driving machine. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 14 Non-observance of the technical limits values of the machine can result in accidents and serious personal injury or even death. Moreover, the machine can be damaged. The technical limit values can be found in the Technical Data. Comply with the technical limit values. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 15 Missing warning symbols increase the risk of serious and lethal personal injury. Clean dirty warning symbols. Immediately replace any damaged and illegible warning symbols. Put the intended warning symbols on spare parts. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 16: Knowing And Preventing Dangers

    Never look for leaks with your bare hands. Keep your body and face away from leaks. If liquids penetrate the body, consult a doctor immediately. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 17: Safe Operation And Handling Of The Machine

    Use only suitable tractors for coupling and transporting the implement. When the implement is coupled onto the tractor, make sure that the tractor's connecting device meets the implement requirements. Couple the implement properly to the tractor. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 18 If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement. Follow the instructions in the section "Preparing the implement for road travel". MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 19: Safe Maintenance And Modification

    To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 20 Remove the ignition key and carry it with you. Remove the key from the battery circuit breaker. Wait until all parts that are still running come to a stop and that hot parts cool down. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 21 Never linger under raised implement parts. If you have to work on or under raised machine parts, lower the implement parts or secure the raised implement parts with a mechanical support or hydraulic locking device. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 22 CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
  • Page 23: Safety Routines

    If you are not sure if the protective equipment is properly installed and functional, have the protective equipment checked by a qualified specialist workshop. Make sure that the protective devices are properly installed and functional before any work on the implement. Replace damaged protective equipment. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 24 When climbing up and down, never hold onto the control elements. Accidental actuation of control elements can unintentionally activate potentially dangerous functions. When climbing down, never jump off of the machine. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 25: Intended Use

    AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 26: Product Description

    10 Lower link hitch Hose cabinet 11 Drawbar 12 Jack 13 Parking brake 14 Brake valve 15 Compressed air tank 16 Disc gang 17 Additional rating plate 18 Rating plate on the implement MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 27: Function Of The Implement

    4.3.1 Rear lighting and identification CMS-T-00009970-A.1 Warning signs Reflector, red Rear lights, brake lights, and turn indicators Reflector, yellow CMS-I-00003575 NOTE The lighting and identification for road travel can vary depending on the national regulations. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 28: Front Lighting And Identification

    The following equipment is considered special equipment: Lighting and identification for road travel Pneumatic brake system Safety chain Double harrow Clearer system Harrow system Preparation for working without the roller MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 29: Protective Equipment

    To protect from injuries during road transport, the road safety bar covers the tines on the rear harrow. CMS-I-00000088 4.5.2 Parking brake CMS-T-00006809-A.1 The parking brake prevents the uncoupled implement from rolling away. Hand crank CMS-I-00004787 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 30: Wheel Chocks

    Protective equipment 4.5.3 Wheel chocks CMS-T-00004297-A.1 The wheel chocks prevent the uncoupled implement from rolling away. CMS-I-00003288 4.5.4 Safety chain CMS-T-00001425-A.1 Depending on country-specific regulations, implements are equipped with a safety chain. CMS-I-00003562 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 31: Warning Symbols

    4.6 Warning symbols CMS-T-00006703-A.1 4.6.1 Positions of the warning symbols CMS-T-00006958-A.1 MD155 MD078 MD225 MD082 MD079 MD078 MD174 MD095 MD078 MD102 MD199 MD155 MD096 CMS-I-00004890 MD155 MD078 MD225 MD079 MD174 MD078 MD078 CMS-I-00004889 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 32: Layout Of The Warning Symbols

    A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416 surrounded by triangular safety symbol The order number Field 2 shows a pictogram depicting how to avoid the danger. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 33: Description Of The Warning Symbols

    Make sure that there is nobody standing in the danger area. CMS-I-000076 MD 082 Risk of falling from tread surfaces and platforms Do not let anybody ride on the implement. Do not let anybody climb onto the driving implement. CMS-I-000081 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 34 If you are injured by hydraulic oil, consult a doctor immediately. CMS-I-000216 MD 101 Risk of accidents due to improperly attached lifting equipment Only attach the lifting equipment at the marked positions. CMS-I-00002252 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 35 CMS-I-00000450 MD 174 Risk of rolling over due to unsecured implement Secure the implement against rolling away. To do so, use the parking brake and/or wheel chocks. CMS-I-00000458 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 36: Rating Plates And The Ce Mark

    CMS-I-00000474 4.7 Rating plates and the CE mark CMS-T-00007173-B.1 4.7.1 Rating plate on the implement CMS-T-00004505-F.1 Implement number Vehicle ID number Product Permissible technical implement weight Model year Year of manufacture CMS-I-00004294 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 37: Additional Rating Plate

    A2 Permissible technical axle load for axle 2 4.8 Soil tillage tools CMS-T-00008815-C.1 4.8.1 Tines with compression spring overload safety CMS-T-00004482-A.1 The compression spring allows the tines to deflect in overload situations. CMS-I-00003022 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 38: Coulters

    C-Mix-3 coulter tip 100 mm C-Mix-3 Clip coulter tip 100 mm C-Mix-3 duck foot coulter tip C-Mix-3 HD duck foot coulter tip C-Mix-3 Clip duck foot coulter tip 4.8.2.2 C-Mix-3 coulters CMS-T-00008834-B.1 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 39 320 mm width Working 12-30 cm 10-20 cm 20-30 cm 3-10 cm depth Can be combined with C-Mix deflector plate 80 mm Can be combined with C- Mix-3 deflector plate 100 mm MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 40 Can be combined with C-Mix-3 deflector plate 100 mm 4.8.2.4 C-Mix-3 Clip coulters CMS-T-00004530-C.1 C-Mix-3 deflector plate C-Mix-3 Clip mount C-Mix-3 Clip coulter tip Retaining plate Coulter locking mechanism C-Mix-3 Clip assembly iron CMS-I-00003311 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 41 4.8.2.5.1 Deflector plate arrangement Ceus 3000-TX CMS-T-00008819-B.1 The deflector guide arrangement is variable. The figure shows the recommended, factory-mounted deflector guide arrangement. The arrows show the throw direction produced by the deflector plates. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 42 4.8.2.5.2 Deflector plate arrangement Ceus 4000-TX CMS-T-00008821-B.1 The deflector guide arrangement is variable. The figure shows the recommended, factory-mounted deflector guide arrangement. The arrows show the throw direction produced by the deflector plates. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 43: Threaded Cartridge

    4 | Product description Threaded cartridge CMS-I-00006076 4.9 Threaded cartridge CMS-T-00001776-E.1 The threaded cartridge contains the following items: Documents Aids CMS-I-00002306 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 44: Technical Data

    4,900 kg 5,800 kg 5.2 Soil tillage tools CMS-T-00006777-B.1 5.2.1 Discs CMS-T-00006738-B.1 Ceus 3000-TX 4000-TX Quantity Thickness 5 ml Diameter 510 ml Spacing 250 ml Working depth 50-140 ml Wear limit 360 ml MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 45: Tine

    At least 15 l/min at 150 bar HLP68 DIN51524 Implement hydraulic oil The hydraulic oil is suitable for the combined hydraulic oil circuits of all standard tractor manufacturers. Control units See section "Coupling the hydraulic hose lines". MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 46: Noise Development Data

    On left in direction of travel 15 % On right in direction of travel 15 % Up the slope and down the slope Up the slope 15 % Down the slope 15 % MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 47: Preparing The Machine

    Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights Total weight of front-mounted implement or front ballast Drawbar load MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 48 F c T b 0,2 T b Vmin Vmin Vmin CMS-I-00003504 2. Calculate the actual front axle load. × × - × G a b T b F c Vtat Vtat Vtat CMS-I-00005422 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 49 Tyre load according to according to capacity for two tractor operating calculation tractor tyres manual ≤ Minimum front ballasting ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 50: Determining The Required Coupling Devices

    Pivoting drawbar eye 50 mm Non-swivel clevis coupling Pivoting drawbar eye Lower link hitch Lower link traverse Check whether the coupling device of the tractor is compatible with the coupling device of the implement. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 51: Comparing The Permissible Dc Value With Actual Dc Value

    CMS-I-00003582 6.2 Coupling the implement CMS-T-00006747-E.1 6.2.1 Removing the safety device against unauthorised use CMS-T-00005089-B.1 1. Unlock the padlock. 2. Remove the safety device against unauthorised use from the hitch device. CMS-I-00003534 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 52: Attaching The Backstop Profiles For The Lower Links

    2 from the empty coupling. 6. Couple the red coupling head with the coupling marked in red on the tractor. 7. Route the brake lines with sufficient freedom of movement and without chafing or pinching points. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 53: Coupling The Hydraulic Hose Lines

    Risk of injury or even death If the hydraulic hose lines are incorrectly connected, the hydraulic functions may be faulty. When coupling the hydraulic hose lines, observe the coloured markings on the hydraulic plugs. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 54: Coupling The Power Supply

    1. Insert the plug 1 for the power supply. 2. Route the power supply cable with sufficient freedom of movement and without chafing or pinching points. 3. Check the lighting on the implement for proper function. CMS-I-00001048 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 55: Coupling The Tractor's Lower Link

    5. Insert the pin through the holes 2 . 6. Secure the pin with the linch pin. CMS-I-00004772 6.2.8 Fastening the safety chain CMS-T-00004293-C.1 Depending on country-specific regulations, implements are equipped with a safety chain. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 56: Removing The Wheel Chocks

    Fasten the safety chain on the tractor as prescribed. CMS-I-00003533 6.2.9 Removing the wheel chocks CMS-T-00004296-C.1 1. Remove wheel chocks from the wheels. 2. Put the wheel chocks in the holder. CMS-I-00003546 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 57: Releasing The Parking Brake

    The implement can be used with or without the roller. When working without the roller, the depth of the implement is controlled via the lower link hitch and the running gear. Single rollers are parked with a roller holder. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 58 7. Remove the clamping brackets 3 and bolted connections. 8. Lower the running gear into transport position using the "yellow 2" tractor control unit. 9. Drive the implement away from the roller. CMS-I-00004821 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 59 The implement can be used with or without the roller. When working with the roller, the depth of the implement is controlled via the lower link hitch and the roller. Single rollers are parked with a roller holder. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 60 4. Push the double pin all the way up again. 5. Secure the double pin on the front pin again with the linch pin. 6. Repeat steps 2 to 5 on the second running gear hydraulic cylinder. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 61: Unlocking The Tractor Control Units

    2. Turn the traffic safety bars 1 by 180°, place on top of each other on the brackets 2 . 3. Secure the road safety bars with tensioners 3 . CMS-I-00000518 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 62: Preparing The Side Discs For Operation

    2. Swivel down the side disc 2 . 3. Secure the side disc with the locking hook 1 . CMS-I-00004816 4. Prepare the side disc on the other side of the disc gang for operation in the same way. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 63: Raising The Running Gear Into Working Position

    6.3.6 Adjusting the working depth of the discs CMS-T-00006888-B.1 Selection of the working depth of the discs depends on different factors, e.g.: Soil type: light to heavy, dry to wet Forward speed MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 64: Adjusting The Working Depth Of The Side Discs

    2. Remove the bolt 1 . The bearing journal and the hub of the side disc 2 serve as handles. 3. Move the side disc up or down. 4. Tighten the bolts. CMS-I-00004463 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 65: Adjusting The Throughput Of The Disc Gangs

    4. Unscrew the nuts 1 on all of the bearing plates CMS-I-00004879 3 of the disc gangs and remove them along with the wedge lock washers 2 . MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 66 To change the disc gangs from low throughput to high throughput: Perform all of the work steps in the same way. At step 7, however, turn the disc gangs in the other direction around the longitudinal axis. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 67: Adjusting The Working Depth Of The Coulters

    CMS-I-00004847 7. Pull out the linch pin 3 of the bottom eccentric pin 1 on both sides. 8. Pull the bottom eccentric pin out of the hole pattern 2 . CMS-I-00004848 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 68 In doing so, turn the eccentric pin so that it rests against the rear rocker arm without play after being inserted. 6. Secure the bottom eccentric pin with the linch pin 3 on both sides. CMS-I-00004855 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 69: Manual Adjustment Of The Levelling Working Depth

    CMS-I-00003060 6. Insert the pin 3 in the group of holes. 7. Take out the setting lever. 8. Repeat the procedure on the other side. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 70: Preparing The Edge Levelling Discs For Operation

    1. Pull out the pin 1 . 2. Slide the edge levelling disc 2 to the desired position. 3. Secure the edge levelling disc with a pin. 4. Secure the pin with a linch pin. CMS-I-00004690 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 71: Adjusting The Scraper To The Roller

    3. Tighten the bolt 1 . 4. Check the distances when the implement is lowered. CMS-I-00000521 6.3.13 Adjusting the trailing elements CMS-T-00002429-G.1 1. Take the setting lever 1 from the holder. CMS-I-00002241 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 72 CMS-I-00002243 7. Put the setting lever 1 in the holder. 8. Secure the setting lever with a linch pin 2 . CMS-I-00002242 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 73: Preparing The Machine For Road Travel

    2 of the hydraulic cylinders 1 are completely extended. CMS-I-00004832 6.4.2 Preparing the side discs for road travel CMS-T-00006866-A.1 1. Release the locking hook 2 by pressing on the handle 1 and pull it out. CMS-I-00004820 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 74: Putting On The Road Safety Bars

    1. Drive the tractor and implement onto a level surface. 2. Align the implement horizontally using the lower links. 6.4.5 Locking the tractor control units CMS-T-00006337-C.1 Depending on the equipment, the tractor control units are locked mechanically or electrically. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 75: Using The Implement

    "yellow 2" tractor control unit. When the direction of the implement matches the direction of travel, raise the running gear into working position using the "yellow 1" tractor control unit. 3. Resume work. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 76: Eliminating Faults

    Soil piles up in front of the roller The roller is working too deep Reduce the working depth of the discs and tines. Too much load on the roller see page 71 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 77 Slightly lower the running gear onto the ground using the "yellow 2" tractor control unit. 2. Secure the setting of the running gear hydraulic cylinder 1 with spacer elements 2 . CMS-I-00004831 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 78: Parking The Machine

    Apply the parking brake 1 with the hand crank CMS-I-00004841 9.2 Placing the wheel chocks CMS-T-00004316-B.1 1. Take the wheel chocks out from the holder. 2. Place the wheel chocks under the wheels. CMS-I-00003547 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 79: Releasing The Safety Chain

    2. Pull the linch pin 1 out of the pin 4 . 3. Pull out the pin. 4. Swivel down the jack 3 . 5. Insert the pin through the holes 2 . 6. Secure the pin with the linch pin. CMS-I-00004842 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 80: Uncoupling The Tractor's Lower Link

    4. Couple the yellow coupling head with the empty coupling on the implement. CMS-I-00003559 5. Close the tractor coupling head caps. 9.7 Uncoupling the power supply CMS-T-00001402-G.1 1. Pull out the plug 1 for the power supply. CMS-I-00001048 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 81: Disconnecting The Hydraulic Hose Lines

    3. Disconnect the hydraulic hose lines 1 . 4. Put the dust caps on the hydraulic sockets. CMS-I-00001065 5. Hang the hydraulic hose lines 1 in the hose cabinet. CMS-I-00001250 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 82: Putting On The Safety Device Against Unauthorised Use

    Putting on the safety device against unauthorised use 9.9 Putting on the safety device against unauthorised use CMS-T-00005090-B.1 1. Put the safety device against unauthorised use on the hitch device. 2. Put on the padlock. CMS-I-00003534 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 83: Repairing The Implement

    Checking the compressed air tank see page 87 Every 12 months Checking the disc carrier rubber O-rings see page 80 Every 50 operating hours Checking the lower link hitch see page 89 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 84: Replacing The Discs

    86 10.1.2 Replacing the discs CMS-T-00002327-F.1 INTERVAL as required Original disc diameter Wear limit 46 cm 36 cm 48 cm 40 cm 61 cm 43 cm 66 cm 46 cm MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 85: Checking The Disc Carrier Connection

    3. Remove the washer 2 . 4. Fasten the new disc with the 4 bolts. CMS-I-00002450 10.1.3 Checking the disc carrier connection CMS-T-00002328-E.1 INTERVAL After initial operation Check the bolts for tightness. CMS-I-00000531 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 86: As Required

    The discs are not standing on the ground. 3. Loosen the lock nuts 1 on all of the adjustment spindles. CMS-I-00003204 4. Align the disc gangs using the hexagonal profile 2 on the adjustment spindle. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 87: Replacing Tines With Compression Spring Overload Safety

    Check the bolted connections 1 for tight fit. 410 Nm CMS-I-00004863 10.1.7 Replacing tines with compression spring overload safety CMS-T-00004187-B.1 INTERVAL as required WARNING Risk of crushing due to lowering of the implement Raise the implement only slightly. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 88: Replacing C-Mix-3 Coulters

    Do not allow carriage bolts to rotate. 1. Remove the bolts. 2. Replace the coulters. 3. Install the bolts. 4. Tighten the bolts. 145 Nm 5. Retighten the bolts after 5 operating hours. CMS-I-00003077 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 89: Replacing The C-Mix-3 Clip Coulter

    6. Slide in the coulter locking mechanism. 7. Secure the coulter locking mechanism in the CMS-I-00003076 direction of the arrow. 10.1.10 Checking the levelling connection CMS-T-00006960-B.1 INTERVAL After initial operation Check the bolts 1 for tightness. CMS-I-00004872 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 90: Checking The Rollers

    After initial operation Every 50 operating hours weekly 1. Check the hydraulic hose lines for damage, such as chafing point, cuts, tears and deformation. 2. Check the hydraulic hose lines for leaks. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 91: Checking The Wheels

    Running gear wheel / support M20 x 1.5 350 Nm (-0/+30) wheel M22 x 1.5 450 Nm (-0/+60) 1. Check the tyre pressure according to the specifications on the stickers. 2. Check the bolted connections. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 92: Checking The Hub Bearing

    1. Check the brake pads through the inspection holes. If the brake pads have reached the wear limit of 2 mm, are damaged or have heavy soiling, have the brake pads replaced by a specialist workshop. CMS-I-00003599 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 93: Checking The Pneumatic Brake System

    If the tensioning belts are loose, tighten the tensioning belts with nuts. If the tensioning belts are damaged or cannot be tightened, have the tensioning belts replaced by a specialist workshop. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 94: Cleaning The Compressed Air Line Filter

    7. Grease the sealing surfaces, seal ring and compressed air line filter. CMS-I-00003573 8. Check the position of the seal ring. 9. Reassemble in the reverse sequence. CMS-I-00003572 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 95: Checking The Axle Bolts

    420 Nm 1. Check the lower link hitch for damage, deformation, cracks and wear. 2. Have the damaged lower link hitch replaced by a specialist workshop. 3. Check the bolt tightening torques. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 96: Lubricating The Implement

    Only grease the implement with the lubricants listed in the technical data. CMS-I-00002270 Press the dirty grease completely out of the bearings. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 97: Overview Of Lubrication Points

    10 | Repairing the implement Lubricating the implement 10.2.1 Overview of lubrication points CMS-T-00006929-A.1 CMS-I-00004864 Every 50 operating hours CMS-I-00003563 CMS-I-00004865 CMS-I-00004866 MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 98: Lubricating The Wheel Hubs

    Always maintain a minimum distance of 30 cm between the high-pressure nozzle and the implement. Do not exceed a water pressure of 120 bar. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 99 10 | Repairing the implement Cleaning the implement Clean the machine with a high-pressure cleaner or a hot water high-pressure cleaner. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 100: Transporting The Machine

    CMS-I-00004843 1. Put the implement on the transport vehicle. 2. Attach the lashing straps at the marked points. 3. Lash down the implement in compliance with the national regulations for load securing. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 101: Manoeuvring The Implement With Pneumatic Brake System

    NOTE To brake the implement again, there must be enough compressed air in the compressed air tank. If there is not enough compressed air, couple the pneumatic brake system to a tractor. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 102: Appendix

    380 Nm 290 Nm 405 Nm 485 Nm 27 mm M18x1.5 325 Nm 460 Nm 550 Nm 410 Nm 580 Nm 690 Nm 30 mm M20x1.5 460 Nm 640 Nm 770 Nm MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 103: Other Applicable Documents

    2.4 Nm 112 Nm 4.9 Nm 174 Nm 8.4 Nm 242 Nm 20.4 Nm 342 Nm 40.7 Nm 470 Nm 70.5 Nm 589 Nm 12.2 Other applicable documents CMS-T-00006907-A.1 Tractor operating manual MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 104: Directories

    Tractor In this operating manual, the designation tractor is always used, even for other agricultural tractor units. Implements are mounted on the tractor or towed by the tractor. MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 105: Index

    Position Hub bearing checking Contact data Technical editing Hydraulic hose lines checking Coulters coupling Increasing the working depth uncoupling Reducing the working depth Replacing C-Mix-3 coulters Replacing the C-Mix-3 Clip coulter Dimensions MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 106 Release valve Lower link hitch Road safety bars checking attachment Position Description Lower link pin removing checking Roller Adjusting the scraper checking Maintenance installing on the headlands Manoeuvring Position Mounting categories removing MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 107 Wheel chocks drivable slope inclination placing Noise development data removing Optimal working speed Performance characteristics of the tractor Wheels Permitted mounting categories checking Soil tillage tools 38, 39 Tine Threaded cartridge Description Position MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 108 Position for discs Position for levelling unit Position for tines Working depth indicator for the discs Position Working position Raising the running gear without the roller Raising the running gear with the roller MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...
  • Page 110 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG7242-EN-GB | L.1 | 26.07.2022 | © AMAZONE...

This manual is also suitable for:

Ceus 4000-tx

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