Amazone Catros 3001 Operator's Manual

Amazone Catros 3001 Operator's Manual

Compact disk harrow
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Catros 3001
Catros 3501
Catros 4001
Catros 4002-2
Catros 5002-2
Catros 6002-2
MG4780
BAG0053.14 10.17
Printed in Germany
en-US
Operator's Manual
AMAZONE
Compact Disk Harrow
Catros
+
3001
Catros
+
3501
Catros
+
4001
Catros
+
4002-2
+
Catros
5002-2
+
Catros
6002-2
Please read, understand and
follow this operator's manual
before operation.
Keep it in a safe place for
future use.

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Summary of Contents for Amazone Catros 3001

  • Page 1 Operator’s Manual AMAZONE Catros 3001 Catros 3001 Catros 3501 Catros 3501 Catros 4001 Catros 4001 Catros 4002-2 Catros 4002-2 Catros 5002-2 Catros 5002-2 Catros 6002-2 Catros 6002-2 Compact Disk Harrow Please read, understand and follow this operator’s manual MG4780 before operation.
  • Page 2 IT SHALL NOT seem to be inconvenient or repetitious to read the operating manual as it is not enough to hear from others and to believe an implement is good and to buy it and believe that it will function on its own.
  • Page 3 Phone: +49 5405 501-0 E-mail: amazone@amazone.de Spare part orders Spare part lists are freely accessible in the spare parts portal: www.amazone.de Please send spare parts orders to your AMAZONE dealer. Operator’s manual information Document number: MG4780 Compilation date: 01.17 ...
  • Page 4 Should you have problems or questions, please consult this opera- tor’s manual or give your Amazone dealer a call. Regular maintenance and timely replacement of worn or damaged parts increases the lifespan of your implement.
  • Page 5: Table Of Contents

    Table of Contents User Information ..................7 Purpose of the document ......................7 Directions in the operator’s manual ..................7 Diagrams ..........................7 General Safety Instructions ................ 8 Obligations and liability ......................8 Description of safety symbols ....................10 Personal safety ........................11 Safety and protective equipment ...................
  • Page 6 Table of Contents GreenDrill cover crop seeding unit ..................49 5.10 Central lubrication (optional) ....................50 Commissioning ..................52 Checking the suitability of the tractor ..................53 6.1.1 Calculating the total tractor weight, axle loads, load capacities and minimum ballast ..53 Securing the tractor / implement against unintentional start-up and rolling ......
  • Page 7: User Information

    User Information User Information The "User information" section explains how to use the operator’s manual. Purpose of the document This operator’s manual: • describes the operation and maintenance of the implement. • provides important information on safe and efficient handling of the implement.
  • Page 8: General Safety Instructions

    • replace damaged warning labels. If you still have questions, please contact your Amazone dealer. Obligations of the operator Before starting work, all persons working with/on the implement are obligated to: •...
  • Page 9 General Safety Instructions Risks in handling the implement The implement is state-of-the art equipped and recognized for its safety. However, there may be risks or restrictions which occur while operating the implement. These risks include: • health and safety of the operator and/or third persons •...
  • Page 10: Description Of Safety Symbols

    General Safety Instructions Description of safety symbols Safety instructions are indicated by the triangular safety symbol and the capitalized signal word. The signal word (DANGER, WARNING, CAUTION) describes the hazard level and has the following signifi- cance: DANGER indicates an immediate high risk, which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided.
  • Page 11: Personal Safety

    General Safety Instructions Personal safety The owner or field operations manager must provide the necessary personal protective equipment, such as: • protective eyewear • safety shoes • protective clothing • skin protection, etc. The operator’s manual must always be: • stored with the implement •...
  • Page 12: User Training

    General Safety Instructions User training Only those people who have been trained and instructed may work with/on the implement. The owner or field operations manager must clearly specify the responsibilities of the people charged with opera- tion, maintenance and repair work. People being trained may only work with/on the implement under the supervision of an experienced person.
  • Page 13: Safety Measures In Operation

    General Safety Instructions Safety measures in operation Only operate the implement if all the safety and protective equipment is fully functional. Check the implement at least once a day for visible damage and check the functionality of the safety and protective equipment. Danger through residual energy Note that there may be residual mechanical, hydraulic, pneumatic and/or electrical/electronic energy in the implement.
  • Page 14: Spare And Wear Parts

    Immediately replace any implement parts which are not in a perfect state. Use only original AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations. If...
  • Page 15: Warning Labels And Safety Markings On The Implement

    General Safety Instructions 2.13 Warning labels and safety markings on the implement 2.13.1 Positioning of warning labels The following diagrams show the arrangement of the warning labels on the implement. Fig. 1 Fig. 2 Catros BAG0053.14 10.17...
  • Page 16 General Safety Instructions Warning labels Fig. 3 Fig. 4 Always keep all the warning labels on the implement clean and in a legible state. Replace illegible warning labels. You can obtain the warning labels from your dealer using the order number (e.g. MO007). Catros BAG0053.14 10.17...
  • Page 17 General Safety Instructions Warning labels - structure Warning labels indicate dangers on and around the implement and warn for hazards. At these points, there are permanent and/or unexpected dangers. A warning pictorial consists of four fields: Field 1 a pictorial depicting the danger. Field 2 shows the safety alert symbol along with a signal word which indi- cates the level of danger.
  • Page 18 General Safety Instructions Order number and explanation Warning label MO001 Read and understand the operator’s manual before operating this implement. Failure to follow operating instructions may result in injury or death. MO002 Crushing Hazard To prevent serious injury or death: •...
  • Page 19 General Safety Instructions MO007 High-Pressurized Fluid Hazard To prevent serious injury or death: • Do not use hands to locate leaks in hydrau- lic hose lines. • If fluid penetrates skin seek immediate medical attention. MO008 Falling Hazard To prevent serious injury or death: •...
  • Page 20 General Safety Instructions MO011 Attachment Point This symbol indicates lifting points for fastening slings when loading the implement. MO013 Tipping and/or Crushing Hazard To prevent serious injury or death: • Do not park implement in folded position because of increased risk. MO014 Hydraulic System Power The maximum operating pressure of the hydrau-...
  • Page 21: Danger Through Non-Compliance Of The Safety Information

    General Safety Instructions 2.14 Danger through non-compliance of the safety information Failure to follow the safety instructions can: • pose both a danger to people and also to the environment and the implement • lead to the loss of all warranty claims Specifically, non-compliance with the safety information could pose the following risks: •...
  • Page 22: Safety Information For Users

    General Safety Instructions 2.16 Safety information for users WARNING Risk of being crushed, cut, caught and drawn in or struck due to insufficient traffic and operational safety! Always check the traffic and operational safety before starting up the implement and the tractor. 2.16.1 General safety and accident prevention •...
  • Page 23 General Safety Instructions support equipment (if available) to the appropriate position (stability). • When activating the support equipment, there is a danger of injury from crushing and/or cutting points! • Be particularly careful when connecting the implement to the tractor or disconnecting it from the tractor! There are crushing and cutting points in the area of the connection point between the tractor and the implement.
  • Page 24 General Safety Instructions Implement transportation • When using public highways, national road traffic regulations must be observed. • Before transporting the implement, check for: ο correct connection of the supply lines ο lighting system damage, function and cleanliness ο brake and hydraulic system visible damage ο...
  • Page 25: Hydraulic System

    • Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...
  • Page 26: Electrical System

    Disconnect the cable to the tractor generator and battery, before carrying out electrical welding work on the tractor and on attached implements. • Spare parts must meet at least the specified technical requirements of AMAZONEN-WERKE! This is ensured through the use of AMAZONE original spare parts. Catros BAG0053.14 10.17...
  • Page 27: Loading And Unloading

    Loading and unloading Loading and unloading Load using a lifting crane: CAUTION When loading the implement using a lifting crane, use the attachment points for lifting belts. CAUTION The minimum tensile strength of each lifting belt must be 2205 lb [1000 kg]! Fig.
  • Page 28: Product Description

    Read this section while standing next to the implement. This helps you to better understand the implement. The implement is composed of the following main components: • Rigid frame (Catros 3001, 3501 and 4001) • Hydraulically foldable frame (Catros 4002-2, 5002-2, 6002-2) •...
  • Page 29: Safety And Protection Equipment

    Product description Fig. 7 Catros -2: (1) Foldable wing, right (2) Foldable wing, left (3) Hydraulic cylinder for folding wings (4) Hydraulic cylinder for depth adjustment Safety and protection equipment Catros -2: (1) Stop valve to prevent activating an uninten- tional unfolding action from the tractor via the pull cord operated valve.
  • Page 30: Transportation Equipment

    Product description Transportation equipment Fig. 9/... (1) Rear lights, brake lights, turn indicators (2) Warning signs (square) (3) Red reflectors Fig. 9 Fig. 10/... (1) 2 Warning signs (square) (2) 2 Limiting lights / turn indicators Connect the lighting system to the tractor via the 7-pin terminal plug.
  • Page 31: Intended Use

    • execution of inspection and maintenance work • exclusive use of AMAZONE original spare parts Other uses to those specified above are prohibited and shall be con- sidered as improper. For any damage resulting from improper use: •...
  • Page 32: Danger Area And Danger Points

    Product description Danger area and danger points The danger area is the area around the implement in which people can be caught by: • work movements made by the implement and its tools • materials or foreign objects ejected by the implement •...
  • Page 33: Identification Plate And Ce Marking

    Product description Identification plate and CE marking The following diagrams show the location of the identification plate and CE marking. The identification plate shows: • Serial No.: • Model • Model Year • Max. Approved Weight (lb) • Base Weight (lb) Fig.
  • Page 34 Product description Base weight 3001 3501 4001 4002-2 5002-2 6002-2 Base implement 2535 2800 3042 4938 5180 5412 Catros 1150 1270 1380 2240 2350 2455 [kg] 2645 2932 3175 5070 5920 6260 Catros 1200 1330 1440 2300 2685 2840 ∅ Cage roller 1058 1235...
  • Page 35 Product description Adapter category 4 [kg] category 5 The base weight (empty weight) is derived from the sum of individual weights of the base implement and its components. Catros BAG0053.14 10.17...
  • Page 36: Necessary Tractor Requirements

    Product description Necessary tractor requirements For the implement to be operated as intended, the tractor must fulfill the following requirements: Tractor engine power Catros 3001 from 90 hp [66 kW] Catros+ 3001 from 105 hp [77 kW] Catros 3501 from 105 hp [77 kW]...
  • Page 37: Structure And Function

    Structure and function Structure and function The following section provides information on the implement structure and the functions of the individual components. Function Fig. 13 The Catros compact disk harrow is suitable for: • shallow stubble cultivation directly after harvesting •...
  • Page 38: Hydraulic System Connections

    Structure and function Hydraulic system connections • All hydraulic hose lines are equipped with grips. Colored markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function.
  • Page 39: Connecting The Hydraulic Hose Lines

    Structure and function 5.2.1 Connecting the hydraulic hose lines WARNING Risk of being crushed, cut, caught, drawn in or struck due to faulty hydraulic functions when the hydraulic hose lines are in- correctly connected! When connecting the hydraulic hose lines, observe the colored mark- ings on the hydraulic plugs.
  • Page 40: Two-Row Disk Harrow

    • The offsetting of the two disk rows is ad- justed via the offset slide (Fig. 14/2) to working depth and speed. Adjustment is made with the AMAZONE eccentric pins. • The working intensity of the disks over the working depth of the disk harrow can be ad- justed.
  • Page 41 Structure and function Catros 3001 / 3501: To achieve the transport width, the disk rows must be locked in the transport position. They are locked and unlocked via a pull / release cord from the tractor. The disk rows are locked when the locking pawls (Fig.
  • Page 42: Finishing Rollers

    Structure and function Finishing rollers The roller takes over the depth control of the tools. • Tandem roller TW520/380 The tandem roller consists of ο the front spiral tube roller installed in the top group of holes. ο the rod roller installed in the bottom group of holes.
  • Page 43 Structure and function • U-profile roller UW580 → Very well suited for light soils. → Resistant to clogging and good load- bearing capacity. • Double U-profile roller DUW580 → Very well suited for light and medium soils. → Resistant to clogging and good load- bearing capacity.
  • Page 44: Three-Point Attachment Frame

    Structure and function Three-point attachment frame Catros 3001, 3501, 4001: Fig. 19/… (1) Upper connection point, Category 3 (2) Lower connection point, Category 3 (3) Upper connection point, Category 2 (4) Lower connection point, Category 2 Fig. 19 Catros 4002-2, 5002-2, 6002-2: Fig.
  • Page 45: Quick Hitch Adapter

    Structure and function Quick Hitch adapter Using the Quick Hitch adapter it is possible to connect the implement to a tractor with a Quick Hitch. Fig. 21 Mounting: 1. Lift Quick Hitch adapter using a lifting crane. 2. Attach the Quick Hitch adapter using bolts for the lower imple- ment attachment points.
  • Page 46: Rear Harrow (Optional)

    Structure and function Rear harrow (optional) The rear harrow is used to crumble and level the soil. The working intensity can be adjusted by insert- ing the pins into different holes. Secure the pin with a linch pin. (1) Positioning pin for adjusting the working intensity.
  • Page 47 Structure and function Harrow system 12-284 Hi For rollers: TW520/380, DUW580 Fig. 25 Spring blade system 142 For roller: WW580 Fig. 26 Spring-mounted clearing system 167 For roller: UW580 Fig. 27 Catros BAG0053.14 10.17...
  • Page 48: Additional Weights

    • One set of additional weights is equal to 4 times 55 lb [25 kg]. Catros 3001, 3501 and 4001: → Install max. 2 sets. Catros 4002-2, 5002-2, 6002-2: →...
  • Page 49: Greendrill Cover Crop Seeding Unit

    Structure and function GreenDrill cover crop seeding unit The GreenDrill cover crop seeding unit enables the seeding of fine seeds and cover crops during soil cultivation with the Catros disk harrow. (1) GreenDrill (2) Folding access ladder (3) Bolt with linchpin to secure the foldable ladder See also the GreenDrill operator’s manual.
  • Page 50: Central Lubrication (Optional)

    Structure and function 5.10 Central lubrication (optional) Only for Catros Pro The implement is lubricated electrically with a central pump. (1) Tank (2) Connection for filling with cartridge/return line (3) Rotary knob for time interval with sealing (4) Grease nipple for filling the tank Fig.
  • Page 51 Structure and function Lubrication recommendation • When applying slurry: Initial use: Pause time 2 hours Later: Pause time 2-4 hours • No slurry: Lubricate once a day Connection (1) red (+) (2) brown (-) The direction of rotation of the pump must match with the arrow on the hopper.
  • Page 52: Commissioning

    Commissioning Commissioning This section contains information about: • operating your implement for the first time and • how you connect the implement to your tractor. • Before operating the implement for the first time the operator must have read and understood the operator’s manual. •...
  • Page 53: Checking The Suitability Of The Tractor

    Commissioning Checking the suitability of the tractor WARNING Danger of machinery breaking during operation; insufficient stability and insufficient tractor steering and braking power is possible when tractor is improperly used! • Check the suitability of your tractor before you attach or connect the implement.
  • Page 54 Commissioning 6.1.1.1 Data required for the calculation Fig. 34 lb [kg] Base (empty) tractor weight See tractor operator’s manual or vehicle lb [kg] Front axle load of the base tractor documentation lb [kg] Rear axle load of the base tractor lb [kg] Total weight of rear-mounted implement or See technical data for implement or rear...
  • Page 55 Commissioning 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor for V min assurance of the steering capability • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor in the table (Section 7.1.1.7).
  • Page 56 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two operator’s manual tires) Minimum ballast front / rear [kg] ≤ Total weight [kg] [kg] ≤ ≤ Front axle load [kg] [kg] [kg] ≤...
  • Page 57: Securing The Tractor / Implement Against Unintentional Start-Up And Rolling

    Commissioning Securing the tractor / implement against unintentional start-up and roll- WARNING Risk of crushing, cutting, catching, being drawn in and/or knocked down when intervening in the implement through unin- tentional: • lowering of the implement when it is lifted with the tractor's three-point hydraulic system and unsecured, •...
  • Page 58: Connecting And Disconnecting The Implement

    Connecting and disconnecting the implement Connecting and disconnecting the implement When connecting or disconnecting implements, follow the instructions given in the section "Safety instructions for the operator" page 22. WARNING Risk of crushing through unintentional starting and rolling of the tractor and implement when connecting or disconnecting the implement! Secure the tractor and implement against unintentional start-up and...
  • Page 59: Disconnecting The Implement

    Connecting and disconnecting the implement 7.1.2 Disconnecting the implement WARNING Risk of crushing, cutting, catching, being drawn in and/or being knocked down through insufficient stability and possible tilting of the disconnected implement! • Fold out the wing of the implement before disconnecting. →...
  • Page 60 Connecting and disconnecting the implement WARNING Risk of crushing between the implement and tractor when con- necting the implement to tractor! Instruct people to leave the danger area between the tractor and the implement before you approach the implement. Any helpers may act as guides standing next to the tractor and the implement, and may only move between the vehicles when both are at a standstill.
  • Page 61 Connecting and disconnecting the implement 1. Attach ball sleeves to the top and lower link pins in the pivot points of the three-point attachment frame. → Be absolutely certain to convert the category II upper and lower link pins of the implement to category III using reducing sleeves if your tractor has a category III three-point linkage hitch.
  • Page 62: Disconnecting The Implement

    Connecting and disconnecting the implement Disconnecting the implement WARNING Risk of crushing, cutting, catching, being drawn in and/or being knocked down through insufficient stability and possible tilting of the disconnected implement! • Fold out the wing of the implement before disconnecting. →...
  • Page 63: Adjustments

    Adjustments Adjustments WARNING Risk of crushing, cutting, catching, being drawn in and/or being knocked down through unintentional: • falling of the lifted implement using the tractor's three-point hydraulic system. • falling of lifted, unsecured implement parts. • starting-up and rolling of the tractor-implement combina- tion.
  • Page 64: Mechanical Working Depth Adjustment

    Adjustments 8.1.1 Mechanical working depth adjustment The depth is adjusted by turning the setting spin- dle (Fig. 36/1) using the hand lever (Fig. 36/2). Catros -2: Set the working depth to the same value on all adjustment units. Fig. 37 Adjusting spindle using ratchet 1.
  • Page 65: Offset Disk Rows

    Adjustments Offset disk rows The offset disk rows are adjusted as necessary by means of an AMAZONE eccentric pin. 6 insertion holes are available for this purpose. (Fig. 39). 1. Move the implement backwards while in working position. → The disk rows are displaced so that the insertion holes are uncovered.
  • Page 66: Working Depth Of The Outside Disks

    Adjustments Fine adjustment is carried out by rotating the eccentric pin (Fig. 41) from position 1 to position 1. Release the clip pin. 2. Turn the eccentric pin (position 1-4). 3. Secure the clip pin. Fig. 43 The work pattern must be checked by viewing the cultivated horizon behind the implement: (1) Cutting edge 1st disk row (2) Cutting edge 2nd disk row...
  • Page 67: Scraper

    Adjustments Scraper Scrapers are adjusted at the factory. Adjust the setting to the working conditions as follows: 1. Secure the tractor against unintentional starting and/or rolling away. 2. Release the tension bolt (Fig. 46/1) below the scraper. 3. Adjust the scraper in the slotted hole. 4.
  • Page 68: Transportation

    Transportation Transportation • While transporting, follow the instructions given in the section "Safety instructions for the owner or field operations manager", page 24. • Before starting, check that the: ο supply lines are connected correctly ο lighting system for damage, function and cleanliness ο...
  • Page 69: Converting From Operational To Transport Position

    Risk of falling from the implement if riding against regulations! It is prohibited to ride on the implement and/or climb on the imple- ment. Converting from operational to transport position Catros 3001 and 3501 DANGER Risk of injury with overwidth transport. •...
  • Page 70 Transportation Catros 4001 The transport position corresponds to the opera- tional position! No conversion is necessary! This implement is very wide! Pay attention to your local regulations for road transport! Catros -2 1. Lift the implement so that there is sufficient ground clearance to allow unobstructed folding in.
  • Page 71: Use Of The Implement

    Use of the Implement Use of the Implement When using the implement, observe the information in the sections • "Warning labels and other safety markings on the implement", from page 17 and • "Safety information for operators", from page 22 Observing this information is important for your safety.
  • Page 72: Converting From Transport To Operational Position

    Only when the implement is fully elevated do the soil cultivating tools have sufficient ground clearance and are thus protected against damage. Catros 3001 and 3501 1. Lower the implement. 2. With the implement is lowered, reverse on the field.
  • Page 73: Use In The Field

    Use of the Implement 10.2 Use in the field The compact disk harrow should be used in float position of the tractor three-point hydraulic system. Depth control is governed by the finishing roller. During use in the field, operation is limited to rais- ing or positioning the device in headland.
  • Page 74: Faults

    Faults Faults WARNING Risk of crushing, cutting, catching, being drawn in and/or knocked down through unintentional: • falling of the lifted implement using the tractor's three-point hydraulic system. • falling of lifted, unsecured implement parts. • starting-up and/or rolling of the tractor-implement combina- tion.
  • Page 75: Cleaning, Maintenance And Repairs

    Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of crushing, cutting, catching, being drawn in and/or knocked down through unintentional: • falling of the lifted implement using the tractor's three-point hydraulic system • falling of lifted, unsecured implement parts •...
  • Page 76: Lubrication Specifications

    Cleaning, maintenance and repairs Catros pro: Never aim the cleaning jet from the nozzle of the high pressure clean- er/steam jet directly on the neoprene cover! Fig. 56 12.2 Lubrication specifications Lubrication points on the implement are indicated with this orange decal (Fig. 55). Carefully clean the lubrication nipple and grease gun before lubrication so that no dirt is pressed into the bearings.
  • Page 77: Lubrication Point Overview

    Cleaning, maintenance and repairs 12.2.2 Lubrication point overview Fig. 56 Lubrication point Interval [h] Quantity Center section joint bearing, Catros -2: right and left Working depth above setting spindle or Working depth above hydraulic Catros pro: cylinder Catros -2: Hydraulic cylinder folding Fig.
  • Page 78: Service Plan - Overview

    Cleaning, maintenance and repairs 12.3 Service plan – overview • Carry out maintenance work when the first interval is reached. • The times, continuous services or maintenance intervals of any third party documentation shall have priority. After first operation Service work Component See page Specialist...
  • Page 79: Replacing The Discs (Workshop Work)

    Cleaning, maintenance and repairs As required Component Service work Specialist See page workshop • Check wear - replace if minimum Disk XL041 diameter 14 inch [360 mm] • Check wear - replace at approx. Slide bearing 78200437 1/6 inch [4 mm] clearance •...
  • Page 80: Slide Bearings Of Offset Slide (Workshop Work)

    Cleaning, maintenance and repairs 12.5 Slide bearings of offset slide (workshop work) Replace slide bearing at approximately. 1/6 inch [4 mm] clearance. To replace the slide bearings (Fig. 60/1), lower the unfolded implement so that the slide bearings are free of tension. The disk units must touch the ground, but must not support the weight of the implement! If necessary, support the disk units!
  • Page 81: Finishing Roller

    Cleaning, maintenance and repairs 12.7 Finishing roller • Inspect the roller bearings for tightness at regularly! • Check the bolts for tightness. → Required tightening torque: 155 ft lb [210 Nm]. To connect the rollers correctly, the clamping bracket and its bolts must be installed according to Fig.
  • Page 82: Hydraulic Cylinder For Foldable Wings

    Cleaning, maintenance and repairs 12.10 Hydraulic cylinder for foldable wings Check that the cylinder eye is firmly attached to the hydraulic cylinder. Required tightening torque for lock nut on hydraulic cylinder for folda- ble wings: 220 ft lb [300 Nm]. Check the pin connections on the hydraulic cylinders (Fig.
  • Page 83: Alignment Of Folding Implements (Workshop Work)

    Cleaning, maintenance and repairs 12.11 Alignment of folding implements (workshop work) WARNING Danger of crushing due to unintentional movement of implement parts. Only dismount the hydraulic cylinder when it is in a powerless state. Aligning the boom parallel to the ground Adjust the length of the hydraulic cylinder such that both lateral frames are parallel to the ground when in working position on a level surface.
  • Page 84: Hydraulic System

    • Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...
  • Page 85: 12.12.1 Hydraulic Hose Line Labeling

    Cleaning, maintenance and repairs 12.12.1 Hydraulic hose line labeling The assembly labeling provides the following information: Fig. 69/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of hydraulic hose line (04 / 02 = year / month = February 2004) (3) Maximum approved operating pressure (3,045 psi [210 BAR]).
  • Page 86: 12.12.4 Installation And Removal Of Hydraulic Hose Lines

    12.12.4 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: • Only use AMAZONE original hydraulic hose lines. • Ensure cleanliness. • You must always install the hydraulic lines so that, in all states of operation: ο...
  • Page 87: Hydraulics Diagram

    Cleaning, maintenance and repairs 12.14 Hydraulics diagram Folding Fig. 72 Working depth Fig. 73 Catros BAG0053.14 10.17...
  • Page 88 Cleaning, maintenance and repairs Offset of the disc gangs: Fig. 74 Catros BAG0053.14 10.17...
  • Page 89: Bolt Tightening Torques

    Cleaning, maintenance and repairs 12.15 Bolt tightening torques ft lb [Nm] 10.9 12.9 18.5 [25] 25.8 [35] 30.2 [41] M 8x1 19.9 [27] 28 [38] 30.2 [41] M 10 36 [49] 51 [69] 61 [83] 16 (17) M 10x1 38 [52] 54 [73] 65 [88] M 12...

This manual is also suitable for:

Catros 3501Catros 4001Catros+ 3001Catros 4002-2Catros 5002-2Catros 6002-2

Table of Contents