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TRACTION WINCH 200
INTW200
User manual
Original Instruction
UINTW200-00 23-11-2020

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Table of Contents
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Summary of Contents for Harken 200

  • Page 1 TRACTION WINCH 200 INTW200 User manual Original Instruction UINTW200-00 23-11-2020...
  • Page 3: Table Of Contents

    Index Introduction �������������������������������������������������������������������������������������������������������������������������� 5 Glossary and Symbols �����������������������������������������������������������������������������������������������������������������������5 General Information �������������������������������������������������������������������������������������������������������������� 6 Identification Data and Plates on the Device �������������������������������������������������������������������������������������6 Safety Information ���������������������������������������������������������������������������������������������������������������� 7 General Advice �����������������������������������������������������������������������������������������������������������������������������������7 Intended Use ��������������������������������������������������������������������������������������������������������������������������������������7 Improper Use �������������������������������������������������������������������������������������������������������������������������������������7 Safety Information ���������������������������������������������������������������������������������������������������������������� 8 Personal Protective Equipment (PPE) ������������������������������������������������������������������������������������������������8 Residual Risks �����������������������������������������������������������������������������������������������������������������������������������8 System Description ����������������������������������������������������������������������������������������������������������������������������9 Parts Description �����������������������������������������������������������������������������������������������������������������������������������������9...
  • Page 4 ENGLISH 23-11-20...
  • Page 5: Introduction

    Introduction GLOSSARY AND SYMBOLS Intended Use - use of the device according to the information supplied in the instructions for use� Improper Use - use of the device in a way different from that indicated in the instructions for use� General User - a user that use the device to pulling loads Text preceded by the following symbols contains very important information or instructions, especially in regards to safety�...
  • Page 6: General Information

    Loghi Harken come da speci ca *5 La HARKEN SPA è proprietaria esclusiva di questo disegno e di tutte le informazioni in esso contenute. A norma di legge è vietata la riproduzione senza autorizzazione scritta rilasciata dalla HARKEN SPA. HARKEN SPA is the sole owner of this drawning and of all included information. According to law it is forbidden to reproduce this drawing whithout a written authorization issued by HARKEN SPA...
  • Page 7: Safety Information

    Safety Information GENERAL ADVICE Use of the Traction Winch 200 for pulling loads is permitted to a general user in accordance with National Regulations & Working Guidelines/Practices� Harken is not responsible for damage caused by the Traction Winch 200 to people, animals or property in the case of: ®...
  • Page 8: Safety Information

    It is necessary use gloves when operating the device� RESIDUAL RISKS You must pay attention to the following residual risks present when using Traction Winch 200: WARNING! Rotating Parts Trapping Risk Always wear clothing and protective gloves that are form fitting� Avoid loose gloves or clothing and always follow the instructions in the manual�...
  • Page 9: System Description

    Traction Winch 200 SYSTEM DESCRIPTION Parts Description Pos. Description Pos. Description Handle Peeler Handle Lock Drive line Socket Handle Plate Stripper Arm Guard plate Upper Jaw Lower Jaw Drum Skirt 23-11-20 ENGLISH...
  • Page 10: Outline

    Traction Winch 200 OUTLINE Tolleran Toleran Tollera Geome A - M Max.deflection of rope Max.deflection of rope La HAR HARKEN Note Material Descriptio Trac Trac C:\Users\davide.baselli\Desktop\LAVORI IN CORSO\Traction winch 200 manuale\ Note: all dimensions are in mm� ENGLISH 23-11-20...
  • Page 11: Max Working Load

    Traction Winch 200 MAX WORKING LOAD The Max Working Load (MWL) of the Traction Winch 200 is: - 200 kg (441 lb) for pulling loads WARNING! Do not apply a load greater than the Max Working Load (MWL) to the Winch�...
  • Page 12: Winch Installation

    Incorrect installation of winch may cause severe injury or death� Consult equipment supplier if in doubt about correct position of winch� Harken accepts no responsibility for defective installation or reassembly of its winches� If you have questions or concerns, ® Harken Tech Service is at your disposal at techservice@harken�it� ® ENGLISH 23-11-20...
  • Page 13: Installation

    The Traction Winch 200 plate must be installed so that the line can be led through the Drive Line to the winch Drum, with no more than 30° of line deflection in any plane� The installation should use pulley deflectors if necessary to ensure a fair lead to the winch�...
  • Page 14 The Traction Winch 200 must be installed in a position to ensure visibility of the lift trajectory by the operator at all times� The stripper arm must be in a 4 o’clock position once the plate is mounted�...
  • Page 15 Traction Winch 200 Unscrew the central screw ( 2 Nm/18 in-lb) Slide off the hub n°20 and the cover n°19 3. Unscrew the three screws (4Nm/35 in-lb)� 4. Remove the self-tailing arm by rotating and lifting it� 5. Turn the Stripper arm in the required position and reassemble the winch acting in reverve way the step from 1 to 4�...
  • Page 16: Using The Device - Checking The Device Before Use

    Check if Stripper arm is positioned correctly depending on orientation of plate (see above images)� Check the correct operation of the Traction Winch 200 by rotating the drum by hand in clockwise direction and check the rotation lock in the opposite direction�...
  • Page 17 Traction Winch 200 WARNING! Take at least four (4) turns of the rope around the winch drum, and if it slips under load increase the number of turns to a maximum of four, taking care not to overlap the rope�...
  • Page 18 Rotating the handle through a series of complete revolutions is the most efficient way to operate� A back and forth action through a smaller arc can be used for confined spaces if required� NOTE! The maximum input speed of the Traction Winch 200 is 60 rpm� ENGLISH 23-11-20...
  • Page 19: Maintenance

    Do not use solvents, polishes, or abrasive pastes on logos or winch stickers� Maintenance Schedule Traction Winch 200 must be completely overhauled, cleaned, and lubricated at least every 12 months� Maintenance of Winches must be carried out exclusively by trained personnel� Harsh environment and/or heavy use may require more frequent maintenance�...
  • Page 20 Traction Winch 200 3� Unscrew the three screws (4Nm/35in-lb) 1� Unscrew the central screw (2Nm/18in-lb) 2� Slide off the hub and the cover 4� Remove the self-tailing arm by rotating 5� Lift off the drum 6� Unscrew the five screw (8Nm/71in-lb) and lifting it�...
  • Page 21 Traction Winch 200 10� Remove the pin 12� Slide off gear 11� Slide off gear 13� Unscrew the screw and remove the washer (4 Nm/35 in-lb) If it is necessary to replace winch jaws, proceed as follows: 1. Unscrew the 3 screws (4 Nm/35 in-lb) 2.
  • Page 22 Traction Winch 200 If it is necessary to replace Drive line, proceed as follows: 1. Unthighten the nut to unlock and 2. Install nut on the new Drive line� 3. Wind Drive line into mounting hole unscrew the Drive line from the Plate�...
  • Page 23: Exploded View With Maintenance Products And Parts List

    2� on drum gear La HARKEN SPA è proprietaria esclusiva di questo disegno e di tutte le informazioni in esso contenute. A norma di legge è vietata la riproduzione senza autorizzazione scritta rilasciata dalla HARKEN SPA. HARKEN SPA is the sole owner of this drawning and of all included information. According to law it is forbidden to reproduce this drawing whithout a written authorization issued by HARKEN SPA...
  • Page 24 Traction Winch 200 Pawl Oil Harken ® Grease Harken ® Harken grease: 1� on assy socket screw ® 2� on drum gear ENGLISH 23-11-20...
  • Page 25 Traction Winch 200 Pos. Q.ty Code Description Assy Housing Winch 20 A 941369 00 Housing W20 Bushing Ø9xØ11x9* Bushing Ø9xØ11x12* Heli-coil M6x9 Bushing Ø55xØ62x34* Washer Ø33.5xØ58x5.5 Bushing Ø28xØ33x25* Assy Skirt Winch 20 A 941386 00 Skirt W20 Assy Gear Z18...
  • Page 26 ® Pos. Q.ty Code Description Plate Riggers winch 200 S688550052 Sticker Riggers winch 200 S688590063 C:\Users\davide.baselli\Desktop\LAVORI IN CORSO\Traction winch 200 manuale\ DRIVE LINE S688570002 Nut M10 UNI5588 M0602803 Socked head screw M6x16 UNI 5031 M0635103 Washer 10.5 U1751 DIN127 M0611703...
  • Page 27: Assembly

    Traction Winch 200 NOTE! On every gear and every component that must be greased, apply Harken grease with a brush in a ® proper quantity as shown below: NOTE! Harken grease to apply on all teeth: do not use excessive quantity of product to void wastes� If in ®...
  • Page 28: Handling

    Traction Winch 200 HANDLING Protect against extreme temperatures: less then -10° C or more then +50° C Extreme heat may distort composite parts� Extreme cold can cause the material to become brittle and cause the lubrication to congeal� STORAGE Store in clean/dry place Avoid impact which could damage jaws and skirt;...
  • Page 29: Maintenance Schedule

    Traction Winch 200 MAINTENANCE SCHEDULE Owner name Product name and Model Serial Number Year of manufacture Date of purchase Date of first use Maintenance interval Annual 23-11-20 ENGLISH...
  • Page 30 Traction Winch 200 Name and Signature of Date of Next Date of Service Description of Service Maintanance Operator Intervention ENGLISH 23-11-20...
  • Page 31 Traction Winch 200 Name and Signature of Date of Next Date of Service Description of Service Maintanance Operator Intervention 23-11-20 ENGLISH...
  • Page 32 Traction Winch 200 Name and Signature of Date of Next Date of Service Description of Service Maintanance Operator Intervention ENGLISH 23-11-20...
  • Page 34: Worldwide Limited Warranty

    Refer to the Harken World Limited Warranty on the website at: http://www.harkenindustrial.com/ The product warranty is accepted only if it has been maintained as specified in this Manual by Harken authorized personnel and is accompanied by Maintenance Schedule properly compiled...

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