Harken Radiial 40.2 ST Installation And Maintenance Manual

Harken Radiial 40.2 ST Installation And Maintenance Manual

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Installation and Maintenance Manual
MRW-D
Radial Winch 40.2 ST

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Summary of Contents for Harken Radiial 40.2 ST

  • Page 1 Installation and Maintenance Manual MRW-D Radial Winch 40.2 ST...
  • Page 2 Installation procedure Positioning the self-tailing arm Maintenance Washing Maintenance table Disassembly procedure Exploded view with maintenance products Assembly Harken limited worldwide warranty ® Ordering spare parts Exploded view Radial Winch 40.2 STA, STC, STCW Parts List Radial Winch 40.2 STA Radial Winch 40.2 STC...
  • Page 3: Technical Characteristics

    ® In case of doubt the Harken Tech Service is at your disposal at techservice@harken.it ® This Manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this Manual.
  • Page 4: Installation

    It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can bear the load. Harken does not supply the screws needed to install the winch since these may vary depending ®...
  • Page 5 The winch can be installed following one of the two procedures below (Procedure1 or Procedure 2): Procedure 1 To install the winch you must remove the drum and use Socket Head (SH) bolts. Tools needed One medium flat-bladed screwdriver To identify the various parts, refer to the exploded view at the end of this Manual. Torque to apply when assembling 2.
  • Page 6 5. Lift off the drum n°22 Install the winch on the deck in the position you have chosen, keeping in mind the limits described on page 4 and using socket head (SH) bolts. Procedure 2 (not pertinent for ST BBB/CCC versions) To install, you must remove the winch skirt and use hexagonal headed bolts.
  • Page 7 3. Position the 5 M6 hexagonal headed bolts in their holes 4. Reposition the skirt n°2 in its housing 5. Press down the skirt to position it correctly NOTICE Make sure the skirt is correctly clipped on to the base of the winch. Install the winch on the deck in the position you have chosen, keeping in mind the limits described on page 4 and using hexagonal headed bolts (HH).
  • Page 8: Installation Procedure

    50° Ø123 B. Remove the winch and drill the five 6.2 mm diameter holes. C. Bolt the base of the winch to the deck using five M6 bolts (not supplied by Harken ) as ® described at Procedure 1 or Procedure 2, correctly chosen for the thickness and type of the boat deck.
  • Page 9: Maintenance

    Installation and maintenance of winches must be carried out exclusively by specialized personnel. In the case of doubt contact Harken Tech Service at techservice@harken.it ®...
  • Page 10 Carry out Procedure 1 as shown in the paragraph on winch installation and then do the following: 6. Completely unscrew the three screws n°27 7 . Remove the self-tailing arm support n°21 and slide out the bushing 8. Slide out the central shaft n°19 9.
  • Page 11 12. Remove the gearing n°7 and remove the 13. Slide off gear n°3 pawls n°5. To facilitate the operation press the spring against the pawl with a blade. 14. Slide off gear n°14 15. Slide off gear n°10 16. Remove the pawls n°5. To facilitate the 17 .
  • Page 12 If it is necessary to replace any jaws of the winch, proceed as follows: I. Unscrew the 4 screws n°25 II. Remove the jaws n°24 ( 4Nm/35 in-lb) Once the winch is completely disassembled, clean the parts with a degreasing that does not leave residues, proper to clean metal components;...
  • Page 13 Apply Harken grease: 1. on assy socket screw - 2. on drum gear ® NOTICE On every gear and every component that must be greased, apply Harken grease with a brush in a proper ® quantity as shown below: NOTICE...
  • Page 14 Hold the spring closed and slide the pawl into its housing. Once in position, check that the pawls can be easily opened and closed with a finger. In case of doubt concerning the assembly procedure contact Harken Tech Service: ® techservice@harken.it 40.2 ST...
  • Page 15: Ordering Spare Parts

    Harken® limited worldwide warranty - Ordering spare parts Harken limited worldwide warranty ® Refer to the Harken Limited Worldwide Warranty in the Harken Catalogue and on the website ® ® www.harken.com Ordering spare parts Spare parts can be requested from Harken ®...
  • Page 16: Exploded View

    Exploded view Exploded view Radial Winch 40.2 STA, STC, STCW 40.2 ST Installation and Maintenance Manual - Mod.D Radial Winch...
  • Page 17 Radial Winch 40.2 STA, STC, STCW 40.2 ST Installation and Maintenance Manual - Mod.D Radial Winch...
  • Page 18: Parts List

    Assy Housing Winch 40 A94141500 Housing W40 S414890080 Bushing Ø9xØ11x7 S4130900A7 Bushing Ø22xØ25x8.5 Socket head screw M6x16 UNI 5931 M0635103 *Available with service kit; see website www.harken.com **Winch product sticker 40.2 ST Installation and Maintenance Manual - Mod.D Radial Winch...
  • Page 19 Assy Housing Winch 40 A94141500 Housing W40 S414890080 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8.5 S4130900A7 Socket head screw M6x16 UNI 5931 M0635103 *Available with service kit; see website www.harken.com **Winch product sticker 40.2 ST Installation and Maintenance Manual - Mod.D Radial Winch...
  • Page 20 Assy Housing Winch 40 A94141500 Housing W40 S414890080 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8.5 S4130900A7 Socket head screw M6x16 UNI 5931 M0635103 *Available with service kit; see website www.harken.com **Winch product sticker 40.2 ST Installation and Maintenance Manual - Mod.D Radial Winch...
  • Page 21 Radial Winch 40.2 STBBB, STCCC 40.2 ST Installation and Maintenance Manual - Mod.D Radial Winch...
  • Page 22 Radial Winch 40.2 STBBB, STCCC 40.2 ST Installation and Maintenance Manual - Mod.D Radial Winch...
  • Page 23 Winch Product Sticker** Housing W40 S414890080 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8.5 S4130900A7 Socket head screw M6x16 UNI 5931 M0635103 Washer Ø62xØ80x1.5 S413150082 *Available with service kit; see website www.harken.com **Winch product sticker 40.2 ST Installation and Maintenance Manual - Mod.D Radial Winch...
  • Page 24 Winch Product Sticker** Housing W40 S414890080 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8.5 S4130900A7 Socket head screw M6x16 UNI 5931 M0635103 Washer Ø62xØ80x1.5 S413150082 *Available with service kit; see website www.harken.com **Winch product sticker 40.2 ST Installation and Maintenance Manual - Mod.D Radial Winch...

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