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Installation Manual - Intended for specialized personnel or expert users
Please read these instructions carefully before installing, servicing, or operating the equipment.
This manual may be modified without notice. In the event of this manual being translated, the English version is definitive. For latest
RIGGERS WINCH 200
manual revision go to www.harkenindustrial.com/manuals
PLEASE SAVE THESE INSTRUCTIONS
Maintenance
Parts
INRW200_A 03/19
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11-12
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Summary of Contents for Harken Riggers Winch 200
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Page 1: Table Of Contents
RIGGERS WINCH 200 Installation Manual – Intended for specialized personnel or expert users INRW200_A 03/19 Introduction Safety Precautions Applications/Limitations Specification Installation Plan Installation Pre-Use Checks Operation Lifting Loads Lowering Loads Maintenance Inspection Maintenance Disassembly 11-12 Cleaning Assembly 14-16 Declaration of Conformity... - Page 2 Riggers Winch 200 01/03/19...
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Page 3: Introduction
You can download the Service Manual from www.harkenindustrial.com/manuals. This manual is for use only by specialized personnel. Installation, disassembling and reassembling by personnel who are not experts may cause serious damage to property or injury to users and those in the vicinity of the product. Harken accepts no responsibility for ®... -
Page 4: Applications/Limitations
Winch Plate Rope Guide A. USE Harken Riggers Winch 200 is designed to be used as a manually powered, rope-handling winch secured on a ® universal mounting plate, for lifting, lowering and pulling loads. B. LIMITATIONS DO NOT USE: • With wire rope •... -
Page 5: Specification
Winch Ø Rope entry Rope Ø Gear Power ratio Drum (D) Base (B) Height (H) Weight height (LE) (Min - Max) Plate Ø ratio Part (Handle length) 8" 10" INRW200 6 - 12 2.76 15.36 19.20 Riggers Winch 200 01/03/19... -
Page 6: Installation
The following illustrate some possible ways that the plate can be mounted. Riggers Winch 200 - Location The Winch kit must be installed in a position to allow sufficient working space around the unit, so not to impede operation of the handle. -
Page 7: Pre-Use Checks
7) Winch drum cannot be turned by hand counter-clockwise 8) Handle can be inserted in winch and lock-in mechanism prevents accidental removal 9) Handle can be rotated in both directions, resulting in the winch drum rotating on counter-clockwise handle rotation Riggers Winch 200 01/03/19... -
Page 8: Operation
(see images overleaf). Check that rope remains secured in self- tailing jaws while cranking. Failure to secure rope in jaws may cause rope slippage which can cause lifted load to fall, possibly resulting in severe injury or death. Riggers Winch 200 01/03/19... -
Page 9: Lowering Loads
WARNING! Use caution when lowering load using winch. Carefully hold rope when it is out of self-tailing jaws. Rope tail must not be released. Releasing rope tail will result in rope slippage, causing the load to fall, possibly resulting in severe injury or death. Riggers Winch 200 01/03/19... -
Page 10: Inspection
Winch must be completely overhauled, cleaned, and lubricated at least every 12 months. Harsh environment and/ or heavy use may require more frequent maintenance. After inspection, replace worn or damaged components with genuine Harken parts. Do not replace or modify a Harken Riggers Winch 200 with a part that was not designed for it. -
Page 11: Disassembly
4. Remove the self-tailing arm n°18 by 5. Lift off the drum n°13 rotating and lifting it. 7. Remove the self-tailing arm support 8. Slide out the central shaft n°7 9. Remove the pin n°6 n°12 and slide out the bushing Riggers Winch 200 01/03/19... - Page 12 Tools You Will Need If it is necessary to replace winch jaws, proceed Medium flat-blade screw- as follows: driver Torque to apply when assembling 1. Unscrew the 3 screws n°16 2. Remove jaws n°15. 4 Nm/35 in-lb) Riggers Winch 200 01/03/19...
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Page 13: Cleaning
2. Use brush to lightly lubricate all gears, gear pins, teeth, and all moving parts with Harken Grease. 3. Lightly lubricate pawls and springs with Harken Pawl Oil. Do not use grease on pawls! BK4513... -
Page 14: Assembly
Cleaning SPARE PARTS Spare parts can be ordered from Harken as described in the Harken Worldwide Limited Warranty using the part number in the Parts List and the serial number of the W XXXXX winch, which is printed on a label on the drum support XXXXXXXXX and on the plate. - Page 15 5. Slide off the hub n°20 and the cover (4 Nm/35 in-lb) n°19 9. Note down serial number of winch and 7. Remove the self-tailing arm n°17 by 8. Lift off the drum n°13 record rotating and lifting it. Riggers Winch 200 01/03/19...
- Page 16 Harken accepts no responsibility for defective installation or reassembly of its winches. If you have questions or concerns, Harken Tech service is at your disposal at info@harkenindustrial.com WARNING! Winch can only be aligned one way. Ensure stripper arm is aligned correctly according to the diagram.
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Page 17: Declaration Of Conformity
Telephone: 031.3520031 Web: www.harken.it, Email: info@harken.it EC Declaration of Conformity Harken UK Ltd, EU Representative declares that the product described hereafter: Riggers Winch 200 – INRW200 complies with the essential requirements of the Machinery Directive 2006/42/EC and carries the appropriate CE marking. -
Page 18: Exploded View 1/2
Parts EXPLODED VIEW 1/2 Riggers Winch 200 01/03/19... - Page 19 Parts EXPLODED VIEW 2/2 Riggers Winch 200 01/03/19...
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Page 20: Parts List
Parts Riggers Winch 200 Pos. Q.ty Code Description Assy Housing Winch 20 A 941369 00 Housing W20 Bushing Ø9xØ11x9* Bushing Ø9xØ11x12* Heli-coil M6x9 Bushing Ø55xØ62x34* Washer Ø33.5xØ58x5.5 Bushing Ø28xØ33x25* Assy Skirt Winch 20 A 941386 00 Skirt W20 Assy Gear Z18... - Page 21 Pos. Q.ty Code Description Plate Riggers winch 200 S 688550052 Sticker Riggers winch 200 S 688590063 DRIVE LINE S 688570002 Nut M10 UNI5588 M 0602803 Socked head screw M6x16 UNI 5031 M 0635103 Washer 10.5 U1751 DIN127 M 0611703 Riggers Winch 200...
- Page 22 Riggers Winch 200 01/03/19...
- Page 23 Riggers Winch 200 01/03/19...
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