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Table of Contents
Related Manuals for Harken 40.2 ST EL Series
Summary of Contents for Harken 40.2 ST EL Series
- Page 1 Installation and Maintenance Manual MRW-E Powered Radial Winch 40.2 ST EL...
- Page 2 Motor installation procedure Electric wiring diagrams Maintenance Washing Maintenance table Disassembly procedure Exploded view with maintenance products Assembly Harken limited worldwide warranty ® Ordering spare parts Exploded view Radial Winch 40.2 STA, STC, STCW EL Parts List Radial Winch 40.2 STA EL Radial Winch 40.2 STC EL...
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Page 3: Technical Characteristics
® In case of doubt the Harken Tech Service is at your disposal at techservice@harken.it ® This Manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this Manual. - Page 4 Weight ST A EH ST C/CW EH ST BBB EH ST CCC EH weight (Kg) 13,5 15,1 15,9 15,9 Versions: A = drum in anodised aluminium C = drum in chrome bronze CW = chrome/white BBB = all bronze CCC = All-Chrome bronze EH = horizontal electric winch Maximum working load WARNING!
- Page 5 Outline Winch 40.2 ST EL Ø80,5 Ø156 Horizontal electric motor (12 V / 24 V) Ø156 Ø80,5 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
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Page 6: Installation
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can bear the load. Harken does not supply the screws needed to install the winch since these may vary depending ®... - Page 7 The winch can be installed following one of the two procedures below (Procedure 1 or Procedure 2): Procedure 1 To install the winch you must remove the drum and use Socket Head (SH) bolts. Tools needed: One medium flat-bladed screwdriver To identify the various parts, refer to the exploded view at the end of this Manual.
- Page 8 5. Remove the self-tailing arm n°26 by rotating 6. Lift off the drum n°22 and lifting it. Install the winch on the deck in the position you have chosen, keeping in mind the limits described on page 6 and using socket head (SH) bolts. Procedure 2 (not pertinent for ST BBB/CCC versions) To install the winch, remove the winch skirt and use hexagonal headed (HH) bolts.
- Page 9 3. Position the 5 M6 hexagonal headed bolts in their holes 4. Reposition the skirt n°2 in its housing 5. Press down the skirt to position it correctly NOTICE Make sure the skirt is correctly clipped on to the base of the winch. Install the winch on the deck in the position you have chosen, keeping in mind the limits described on page 6 and using hexagonal headed bolts.
- Page 10 ® B. Remove the winch and drill the five 6.2 mm and a 80 mm diameter holes. C. Bolt the base of the winch to the deck using five M6 bolts (not supplied by Harken ) as ®...
- Page 11 NOTICE Before closing the winch, make sure the holes and drainage channels in the base of the winch are not obstructed. Positioning the self-tailing arm Position the self-tailing arm so that the line leaving the winch is led into the cockpit. Motor installation procedure WARNING! Make sure that the electric power is switched off before installing or carrying out maintenance on...
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Page 12: Electric Equipment
Dual Function Control Box manual. WARNING! Before installing and using the device, read carefully the Dual Function Control Box manual available on web site www.harken.com Refer to the following chart for wire size: Total distance between winch and battery... - Page 13 NOTICE To connect motor, attach cable terminals to clamps between nut and lock nut. Hold nut in contact with motor using a spanner and tighten other nut with second spanner. Take special care not to turn the central spindles. These instructions apply when assembling and disassembling.
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Page 14: Maintenance Table
Installation and maintenance of winches must be carried out exclusively by specialized personnel. WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the winch. In the case of doubt contact Harken Tech Service at techservice@harken.it ® Disassembly procedure Tools needed:... - Page 15 Carry out Procedure 1 as shown in the paragraph on winch installation and then do the following: 6. Completely unscrew the three screws n° 27 7. Slide out the central shaft n°19 and remove the stripper arm support n°21 8. Unscrew the 6 hex screws n°16 9.
- Page 16 12. Remove the pawls carrier n°4 13. Remove the gear n°3 14. Remove the gear n°14 15. Remove the gear n°10 16. Remove the pawls carrier n°11 17. Remove the washer n°9 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
- Page 17 If it is necessary to replace any jaws of the winch, proceed as follows: I. Unscrew the 4 screws n°25 II. Remove the jaws n°24 ( 4Nm/35 in-lb) Once the winch is completely disassembled, clean the parts with a degreasing that does not leave residues, proper to clean metal components;...
- Page 18 Apply Harken grease: 1. on assy socket screw - 2. on drum gear ® NOTICE On every gear and every component that must be greased, apply Harken grease with a brush in a proper ® quantity as shown below: NOTICE...
- Page 19 Before screw the central screw, check the correct position of the o-ring in the assy socket and apply Harken grease. ® In case of doubt concerning the assembly procedure contact Harken® Tech Service: techservice@harken.it 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
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Page 20: Ordering Spare Parts
Limited Worldwide Warranty ® in the Harken Catalogue and on the website www. ® harken.com Ordering spare parts Spare parts can be requested from Harken ® described in the Harken Limited Worldwide ® W XXXXX XXXXXXXXX Warranty, indicating the part number in the Parts List and including the serial number of the winch for which the parts are required. -
Page 21: Exploded View
Exploded view Exploded view Radial Winch 40.2 STA, STC, STCW EL 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch... - Page 22 Radial Winch 40.2 STA, STC, STCW EL 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
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Page 23: Parts List
Assy Housing Winch 40 A94141500 Support W40 S414890080 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8.5 S4130900A7 Socket head screw M6x16 M0635103 UNI5931 Washer Ø62xØ80x1.5 S413150082 *Available with service kit; see website www.harken.com **Winch product sticker 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch... - Page 24 Assy Housing Winch 40 A94141500 Support W40 S414890080 Bushing Ø9xØ11x7 S4130900A7 Bushing Ø22xØ25x8.5 Socket head screw M6x16 M0635103 UNI5931 Washer Ø62xØ80x1.5 S413150082 *Available with service kit; see website www.harken.com **Winch product sticker 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
- Page 25 Assy Housing Winch 40 A94141500 Housing W40 S414890080 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8.5 S4130900A7 Socket head screw M6x16 M0635103 UNI5931 *Available with service kit; see website www.harken.com **Winch product sticker 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
- Page 26 Radial Winch 40.2 STBBB, STCCC EL 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
- Page 27 Radial Winch 40.2 STBBB, STCCC EL 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
- Page 28 S415060002 Disconnect Rod W40 Bushing Ø22xØ25x8.5 S4130900A7 Socket head screw M6x16 M0635103 UNI5931 Washer Ø62xØ80x1.5 S413150082 Bearing Ø56xØ68x24 A74136000 *Available with service kit; see website www.harken.com **Winch product sticker 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
- Page 29 Disconnect Rod W40 S415060002 Bushing Ø22xØ25x8.5 S4130900A7 Socket head screw M6x16 M0635103 UNI5931 Washer Ø62xØ80x1.5 S413150082 Bearing Ø56xØ68x24 A74136000 *Available with service kit; see website www.harken.com **Winch product sticker 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
- Page 30 Electric Motor Polarity motor sticker Screw stud M6x26 Washer Ø6 Nut M6 UNI5588 M6014206 Key DIN 6885 5x5x15 Polarity motor sticker Identification motor sticker Anti-seize Harken ® Grease Axial Threadlocker 40.2 ST EL Installation and Maintenance Manual - Mod.E Radial Winch...
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