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COMBITRON
INSTRUCTION MANUAL | Type 91 Rectifier
Original Manual
COMBITRON Type 91
Document 20267590 USA 00
Material No. 00910EB-K000 Rev 1E

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Summary of Contents for KEB COMBITRON 91

  • Page 1 COMBITRON INSTRUCTION MANUAL | Type 91 Rectifier Original Manual COMBITRON Type 91 Document 20267590 USA 00 Material No. 00910EB-K000 Rev 1E...
  • Page 2 2021 KEB America, Inc. ©...
  • Page 3: Preface

    The hardware described in this document are products of KEB America, Inc. The information contained in this document is valid at the time of publishing. KEB reserves the right to update this document in response to misprints, mistakes or technical changes.
  • Page 4: Laws And Requirements

    → Further information is provided in Appendix A: Certification. 1.4 Warranty KEB America Inc provides a limited warranty on all products. This warranty can be found in the terms and conditions at our website. KEB America, Inc. Terms and Conditions Terms and Conditions Further agreements or specifications require written confirmation from KEB America, Inc.
  • Page 5: Table Of Contents

    Laws and Requirements .................. 4 Warranty......................4 Support and Liability ..................4 Copyright ......................4 Table of Contents ....................... 5 Standards for COMBITRON 91 ................ 7 2 Safety Instructions ................8 Target Audience ....................8 Specified Application ..................9 General Safety Guidelines ................9 Electrical Safety Guidelines ................
  • Page 6 Table of Contents Maximum Switching Cycles – DC Side Switching ........19 5 Appendix ....................20 Appendix A: Certification ................20 6 Revision History .................. 21 7 Notes: ....................22 2021 KEB America, Inc. ©...
  • Page 7: Standards For Combitron 91

    Preface 1.7 Standards for COMBITRON 91 IEC 364 • CENELEC HD 384 • DIN VDE 0100 • DIN VDE 0160 (EN 50178) • DIN VDE 0113 (EN 60204) • • UL 508 • NFPA 70 • NFPA 79 2021 KEB America, Inc.
  • Page 8: Safety Instructions

    The following safety instructions have been created by KEB America, Inc. for the COMBITRON. These instructions can be supplemented by local, country- or application- specific safety instructions where relevant.
  • Page 9: Specified Application

    Any use of the COMBITRON outside of this specified application is considered at the user’s own risk. Such unintended uses may pose unforeseeable risks or hazards. KEB America, Inc. retains no liability for any damage or injury resulting from the use of a COMBITRON outside of the specified application.
  • Page 10: Product Description

    3 Product Description 3.1 Scope of this Manual The KEB COMBITRON 91 is a rectification unit designed exclusively for supplying energy to electromechanical clutches and brakes. The unit employs a rectifier to convert incoming AC into DC. The units utilize rectifiers configured as either full-wave or half- wave circuits in order to match the supply voltage to the coil voltage.
  • Page 11: Technical Data

    Use 60/75°C wires For surrounding air temperatures ≥ 60°C Use at least 90°C Wires Dimensions (See 3.4.4) Figure These devices shall be protected by external Class CC fuses rated maximum 5A for each ungrounded conductor. 2021 KEB America, Inc. ©...
  • Page 12: Reduction Of Output Current In Accordance With Ul

    AC Voltage Input DC Voltage Output Switching Input for DC Side. When terminals are not included, the switch contact must be wired externally. See wiring diagram. All dimensions in mm 2021 KEB America, Inc. ©...
  • Page 13: Installation

    The advantage to DC side switching is the speed of the brake reaction. The delay time associated with brake engagement can be reduced by over a factor of ten compared to AC side switching. This results in faster control of the mechanical system which may provide better safety. 2021 KEB America, Inc. ©...
  • Page 14: Ac Vs Dc Switching Summary

    0.45 times the AC input. The correct rectifier must be selected based on the rated voltages of the supply and load. The following diagrams provide examples of the most common scenarios, however not all possibilities are covered. Please consult KEB for further assistance if the configuration needed is not found below.
  • Page 15 Rectifier: Full-wave Model Number: 0491020-CE07 Line Voltage: 208VAC Input Voltage: 208VAC Coil Voltage: 180VDC Line Voltage: 230VAC Input Voltage: 230VAC Coil Voltage: 205VDC = Class CC fuse max. 5A Motor Contactor sized for motor, min 5A 2021 KEB America, Inc. ©...
  • Page 16 Rectifier: Half-wave Model Number: 0691020-CE07 Line Voltage: 400VAC Input Voltage: 400VAC Coil Voltage: 180VDC Line Voltage: 480VAC Input Voltage: 480VAC Coil Voltage: 205VDC = Class CC fuse max. 5A Motor Contactor sized for motor, min 5A 2021 KEB America, Inc. ©...
  • Page 17 Coil Voltage: 180VDC Line Voltage: 230VAC Input Voltage: 230VAC Coil Voltage: 205VDC = Class CC fuse max. 5A = min 300VDC 9A AC3 brk_dc Optional redundant contactor for safety = min 300VAC 5A AC1 brk_ac 2021 KEB America, Inc. ©...
  • Page 18 Coil Voltage: 205VDC = Class CC fuse max. 5A = min 600VDC 9A AC3 MOV: 625Vrms / 1000Vpk / brk_dc 500J Installed at the brake Optional redundant contactor for safety = min 600VAC 5A AC1 brk_ac 2021 KEB America, Inc. ©...
  • Page 19: Maximum Switching Cycles - Dc Side Switching

    4.2.8. The voltage rating of the MOV is dependent on the supply voltage of the rectifier. The following combinations are recommended. Supply Voltage KEB Material Number Varistor Voltage 120V, 208V, 230V, 240V 0090045-2753 275VACrms 400V, 480V 0090045-6255 625VACrms 2021 KEB America, Inc. ©...
  • Page 20: Appendix

    5 Appendix 5.1 Appendix A: Certification CE Conformity The COMBITRON 91 meets the requirements of the Low-Voltage Directive 2014/35/EU. Rectifier 0291010-CEMV can exclusively be used on requirements in accordance with the EMC directive 2014/30/EU (or consultation with KEB). UL Recognition...
  • Page 21: Revision History

    Revision History 6 Revision History Chapter Change Date Initial Publication 5/2021 2021 KEB America, Inc. ©...
  • Page 22: Notes

    Notes: 7 Notes: 2021 KEB America, Inc. ©...
  • Page 23 Internet: www.keb.jp Belgium | KEB America, Inc. P.R. China | KEB Power Transmission Technology (Shanghai) Herenveld 2 9500 Geraardsbergen Belgium Co. Ltd. No. 435 QianPu Road Chedun Town Songjiang District Tel: +32 544 37860 Fax: +32 544 37898 201611 Shanghai P.R. China E-Mail: vb.belgien@keb.de...
  • Page 24 Automation with Drive www.kebamerica.com KEB America, Inc. 5100 Valley Industrial Blvd S Shakopee, MN 55379 Tel. +1 952-224-1400 E-Mail: info@kebamerica.com...

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