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Insinger RL-30 Technical Manual
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Insinger RL-30 Technical Manual

Undercounter dishwasher
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TECHNICAL MANUAL
Undercounter Dishwasher
RL-30
Installation, Operation, and Maintenance Instructions
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800.344.4802
Fax 215.624.6966
www.insingermachine.com

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Summary of Contents for Insinger RL-30

  • Page 1 ® TECHNICAL MANUAL Undercounter Dishwasher RL-30 Installation, Operation, and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com...
  • Page 2 9-11 When referring to this equipment please have this Operating Instructions information available. Each piece of equipment at Insinger is carefully Part 4 tested before shipment for proper operation. If the Cleaning /General Maintenance need for service should arise please contact your local Authorized Insinger Service Company.

  • Page 3: Intended Use

        RL-30 UNDERCOUNTER DISHWASHER Intended use INTRODUCTION The Insinger dishwasher RL-30 may only be used for cleaning plates, cups, dishes, cutlery and similar Purpose restaurant ware and commercial catering. The purpose of this technical manual is to provide Any change in design or use of the dishwasher car-...
  • Page 4 CSI - 11400 _____________ Item __________________ Approval _______________ Quantity _______________ Date ___________________ RL-30 Automatic Undercounter Dishwasher Automatic, hot water sanitizing undercounter dishwasher with timed wash ƒ and rinse cycle. Fully automatic operation with power on/off button. Capacity is 30 racks per hour or 750 dishes per hour.
  • Page 5 RL-30 Automatic Undercounter Dishwasher SPECIFICATIONS Capacity Per Hour 30 racks 750 dishes CONSTRUCTION- Machine wash tank, casing and rinse pipes 68 meals are made of 304 stainless steel. The polypropylene wash manifold, arms and jets are heat , alkali and rust resistant.
  • Page 6 RL-30 Automatic Undercounter Dishwasher Note: Due to product improvement we reserve the right to change information and specifications without notice. 6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com 7_2012...
  • Page 7 Department before returning any material. Return may be done through an Authorized Insinger is not liable for any special, indirect or Service Agency. Furnish serial number of consequential damages. Some states do not...
  • Page 8 ® PART 1 TECHNICAL INFORMATION     INSINGER MACHINE COMPANY LIMITED WARRANTY – COMERCIAL MARINE USE Insinger Machine Company, Inc. (Insinger) Labor will be billed to the customer at a hereby warrants original retail reduced rate of $40.00 per hour. If sailing...

  • Page 9: Installation And Connection

    ® PART 2 INSTALLATION AND CONNECTION     INSTALLATION AND CONNECTION Connection to the Water Supply WARNING: (continued) Water waste piping • Connection should provide for a minimum of connections shall comply with the 24” (600mm) of flexible line at machine so that International Plumbing Code,...

  • Page 10: Operating Instructions

    ® PART 3 OPERATING INSTRUCTIONS     OPERATING INSTRUCTIONS Turn on the main power, S1. The machine will At any point during the heating cycle of the fill. the booster tank fills and continues until the booster and/or the wash tank, a cycle may be wash tank of the machine is full.* Once the wash started by pressing the cycle switch (S4).
  • Page 11 ® PART 3 OPERATING INSTRUCTIONS     OPERATING INSTRUCTIONS Draining: Adding Rinse Aid and Detergent: Draining CAUTION: Pre-set timer Only use detergent and rinse aid which are suitable KA5 Drain Timer preset to 30 seconds for commercial washers, a non-foaming industrial alkaline detergent.

  • Page 12: Chemical Connections

    Priming the system: • The detergent pump is self priming and runs The RL-30 is supplied with integral detergent and during the rinse/fill cycle. The amount of rinse additive pumps and the chemical hoses are detergent dispensed is controlled by the located on the side of the dishmachine.
  • Page 13 WARNING: • Reinsert the O flow, scrap filter and wash pipes. The RL-30 must be kept free of lime for • Clean the outside of the machine with a high proper operation. Lime will interfere with grade stainless steel cleaner.

  • Page 14: Troubleshooting

    ®     TROUBLESHOOTING Faults where it is not necessary to call Insinger. Work on the electrical equipment should only be performed by service personnel. First disconnect the You can rectify minor faults yourself following the washer from the main power switch. Do not switch the steps described in the table below.
  • Page 15 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     RL‐30 Undercounter May 2012                                                       14                www.insingermachine.com   800‐344‐4802   ...
  • Page 16 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS     .1 to 1 MIN (REGULATE APPOX. 30 SECONDS) RL‐30 Undercounter May 2012                                                       15                www.insingermachine.com   800‐344‐4802   ...
  • Page 17 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®         RL‐30 Undercounter May 2012                                                       16                www.insingermachine.com   800‐344‐4802   ...
  • Page 18 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     RL‐30 Undercounter May 2012                                                       17                www.insingermachine.com   800‐344‐4802   ...
  • Page 19 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     RL‐30 Undercounter May 2012                                                       18                www.insingermachine.com   800‐344‐4802   ...
  • Page 20 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     Wiring Diagram Index RL-30 BOILER THERMOSTAT TANK THERMOSTAT PRESSURE SWITCH LEVEL CONTROL MAGNETIC DOOR MICRO SWITCH BOOSTER SAFETY THERMOSTAT TANK SAFETY THERMOSTAT TEMP-GUARD THERMOSTAT WASH PUMP CONDENSER TIMER 2 Minutes FUSE 6,3 Amp.
  • Page 21 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     RL‐30 Undercounter May 2012                                                       20                www.insingermachine.com   800‐344‐4802   ...
  • Page 22 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS     01 PANELS AND CONTAINER 18-20 Pos. Designation Part no. Big left panel RL-30 RL0516222 Strait left panel RL-30 RL0516224 Cover plate RL-30 RL0503121 Housing RL-30 RL0501118 Rear panel RL-30 RL0508122...
  • Page 23 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS     02 DOOR RL-30 Pos. Designation Part no. Complete door RL-30 RL8005119 Door RL-30 RL0507119 Left door brace RL0849119 Right door brace RL0849120 Door spring RL2521120 Door spring tensor RL0844119 Rivet for micro switch...
  • Page 24 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS     03 BASED WASH ZONE   Designation Part no. Rinse liquid dispenser support RL5543119 Rinse liquid dispenser RL2031101 Thermostat 93ºC. RL2006053 Detergent Dispenser RL2031080 Feet RL4027102 Solenoid valve support RL5543120 Safety thermostat 140ºC. RL2006062 Solenoid valve 220/240V.
  • Page 25 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS     04 WASHING ZONE RL-30 Pos. Designation Part no. Stand pipe overflow (open) RL1016118 Metal filter GS-18/19 RL0522119 Complete drain collector GS-18/19 RL1009257 O-ring RL2510325 Hose elbow (pump-collector) GS-18/19 RL1008019 Hose clip 40/60...
  • Page 26 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     05 WASH DISTRIBUTOR RL-30 Pos. Designation Part no. Complete wash arm RL8040119 Lateral part manifold RL4035070 Hose piece ∅50 L=140 mm. RL1012514 Complete wash manifold sup. (with ref. 1,2,3,5,10) RL4035075 Hose piece ∅48 L=365 mm.
  • Page 27 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     06 WASH ARM RL-30 Pos. Designation Part no. Lock ring RL4050120 Locking nut + o-ring 28x33x2 RL4050119 O-ring 28x33x2 RL2514090 Wash arm complete RL8040119 Propeller for nozzle RL4032119 Nozzle ∅5mm (white color)
  • Page 28 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     07 WASHING PUMP RL-30 Pos. Designation Part no. Pump housing RL4032118 O-ring RL2516118 Nut M-6 l for pump shaft RL1541016 Impeller for pump 60 Hz. RL4042318 Seating ring / motor shaft seal...
  • Page 29 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     08 RINSING RL-30 Pos. Designation Part no. Locking nut ½" RL1525201 Outlet boiler fitting (stainless steel)3/8” RL0845090 O-ring 20 x 2,5 RL1514081 Seal 35x22x2 RL2511121 Spray jet cap RL0843007 Spray jet swirl...
  • Page 30 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     09 BOILER RL-30 PART 6 ELECTRICAL SCHEMATICS Pos. Designation Part no. Boiler RL0502025 O-ring RL2514180 Heating element single phase 2,6-3,45KW. / 208-240V. RL2001402 Clamping plate RL5537005 Heating element cap RL1420090...
  • Page 31 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     10 CONTROL PANEL RL-30   Pos. Designation Part no. Complete control panel RL-30 570x105 mm. RL1420237 Control panel RL-30 570x105 mm. RL0504037 Pilot lamps frame RL4030019 Insinger label RL3007030 Switch DELIME RL2002051...
  • Page 32 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     11 ELECTRICAL PANEL RL-30   Pos. Designation Part no. Herat terminal E-165113.16 RL2020015 Block 4 faston E-115191.03 RL2021002 Fuse holder block E-115622.22 RL2021003 Contactor 230V. * LC1K0910M7 RL2008321 Thermal relay LR2K0314 5,5-8A RL2022638 Condenser 16µF...
  • Page 33 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     12 DRAIN PUMP RL-30 Pos. Designation Part no. Feed relay base RL2054084 Clip for fixing relay RL2054085 Feed relay 230V. 50-60 Hz. RLX2A 12A. RL2054010 Hose elbow RL1008034 Hose clip 25-40 RL2501048 Drain pump 200-240 V 50-60 Hz.
  • Page 34 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     13 ELECTRICAL SYSTEM RL-30 Pos. Designation Part no. Single phase electric installation 2026118 Single phase electric current input 2026119 RL‐30 Undercounter May 2012                                                       33                www.insingermachine.com   800‐344‐4802   ...
  • Page 35 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     14 ENTRANCE AND EXIT WATER HOSE RL-30 Pos. Designation Part no. Inlet water hose ¾ temperatura esp. RL1012106 Drain elbow hose GS-18* RL-30 RL1010292 Hose clip 25-40 RL2501047 Hose ¾...
  • Page 36 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     RL‐30 Undercounter May 2012                                                       35                www.insingermachine.com   800‐344‐4802   ...
  • Page 37 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     RL‐30 Undercounter May 2012                                                       36                www.insingermachine.com   800‐344‐4802   ...
  • Page 38 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ®     RL‐30 Undercounter May 2012                                                       37                www.insingermachine.com   800‐344‐4802   ...
  • Page 39 ® Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com Undercounter DOC RL-30 1.0 06 .insingermachine.com 800-344-4802...