newmotion Business Pro 2.2 Installation Manual
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newmotion Business Pro 2.2 Installation Manual

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NewMotion
Business Pro
& Lite 2.1 / 2.2
Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
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Summary of Contents for newmotion Business Pro 2.2

  • Page 1 Installation manual NewMotion Business Pro & Lite 2.1 / 2.2 Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 2: Table Of Contents

    5.2.4. Required nominal input voltage at charge point Appendix B - EC Declaration of Conformity - Cable 5.2.5. Electrical protection 5.2.6. Charge point mounting Appendix C - Installation form 5.2.7. Installation tools and materials Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 3: Preface

    - arising from or in connection with the use of this manual. Nor does NewMotion accept any liability for any such loss or damage arising out of your reliance on any information contained in this manual.
  • Page 4 Transmission control protocol Unshielded twisted pair Volt Watt ZE-Ready ZE Ready is a mark registered by Renault. You can find all the information on the ASEFA and LCIE websites Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 5: Safety

    Protective measures 2.4.1. Personal protective equipment (PPE) Wear insulating gloves while installing wires and electrical components to avoid damages from static discharge. Wear S3 class antistatic safety shoes. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 6: Residual Risks

    The warning labels and information signs on the product must be followed. The warning labels and information signs must be kept legible and must be replaced if necessary. For this purpose, contact the manufacturer. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 7: Description Of The Product

    6. Earthing pole upstream Business Lite) 7. Data cable inlet with grey rubber rommet 14. Ethernet port - outgoing data (Downstream 8. Power cable clamps Business Lite) Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 8: Internal Connections For Tethered Cable

    Dimensions (H × W × D) 503.5 × 200 × 137 mm ± 4.0 kg Weight IK10 IEC-62262 IK code (robustness) IP54 (for indoor and outdoor use) IEC-60529 IP code (protection class) Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 9: Smart Charging Services

    EV, the grid connection at your location and the energy consumption of your building ** Contact NewMotion for changing charge capacity *** Contact NewMotion for further information: +44 20 3868 1036 and press option 1 3.4.

  • Page 10: Dynamic Power Sharing

    Every group of charge points consists of one Business Pro and up to 40 Business Lites, depending on the confi guration used. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 11: Creating A Project Plan

    Star configuration (preferred) 1 Business Pro ≤40 Business Lite Lite Lite Lite Lite Lite Lite Daisychain configuration 1 Business Pro ≤15 Business Lite Lite Lite Lite Lite Lite Lite Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 12: Nameplate / Markings

    Always store the product in environmental conditions that fall within the ranges as stated in chapter 3.3. Technical specifications. Place the product back in the shipping box or cover the product to minimize exposure to dust, moist and protect it from damages. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 13: Installation

    10. M4 × 12 mm Torx bolt (6×) 6. M8 washer - big (4×) 11. M4 × 20 mm Torx bolt (1×) 5.1.2. Optional 1. Mounting pole 2. Concrete base Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 14: Installation Materials (Not Provided)

    RCDs shall comply with one of the following standards: IEC 61008-1, IEC 61009-1, IEC 60947-2 or IEC 62423. The charge point is supplied with a DC fault detection device certified according to IEC 62955. NOTICE Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 15: Charge Point Mounting

    For pole mounting on a concrete base, use fill sand to cover the hole of the concrete base for optimal stability. 5.2.7. Installation tools and materials Make sure to have a basic electricians toolkit when installing a NewMotion charge point. Icon Description Cabled ethernet connection.

  • Page 16: Preparation

    11. Prepare Ethernet cables between every charge point location. Do not strip or attach a connector to the Ethernet cable on the charge point side yet. NOTICE Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 17: Mounting

    Go to chapter 5 . 4 . 1 . Wall mount Go to chapter 5 . 4 . 2 . Pavement mount Go to chapter 5 . 4 . 3 . Soil mount Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 18: Wall Mount

    3. Remove the casing from the mount and drill two holes for the bottom fasteners. Check the fastener package for the correct diameter and depth. NOTICE 4. Insert two wall plugs into the holes (if applicable). Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 19 Business Lite charge point. If this charge point is the last in the confi guration, there is no Ethernet cable for outgoing data. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 20: Pavement Mount

    4 . Feed the power cable and data cable(s) through the pole (see fi gure 21 ). Check the project plan to see how many data cables are required for this charge point. NOTICE Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 21 12 . Feed the Ethernet cable for outgoing data through the left grommet, as seen from the back. For Business Lite charge points: Check the project plan to see if the Business Lite charge point is NOTICE Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 22: Soil Mount

    1 . Dig a 55 cm deep hole of approx. 25 × 40 cm wide (see fi gure 26 ). Do not dig much deeper than necessary, because this will loosen the soil and could decrease stability over NOTICE the years. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 23 7 . Pack the sand down around the pole to ensure that the pole remains stable over time. Use a plate compactor to pack the sand down, especially when there have been civil works. NOTICE Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 24 Business Lite charge point. If this charge point is the last in the confi guration, there is no Ethernet cable for outgoing data. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 25: Electrical Connection

    2 . Remove ± 10 cm of the outer insulation from the power cable. 3 . Strip ± 1 cm of the insulation from the fi ve wires. 4 . Insert the earthing wire into the earth terminal. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 26 7 . Write down the applied phase rotation on the installation form on the back of the Quick Installation Guide. See chapter 7 . 1 . Confi guration. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 27: Tethered Charging Cable

    8 . Secure the power cable in place with the cable clamp (see fi gure 39 ). 5 . 5 . 2 . Tethered charging cable 1 . Remove the front cable clamp (see fi gure 40 ). Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 28 6 . Insert the tethered cable wires into the contactors (see fi gure 42 7 . Connect the red car-communication wire (see fi gure 42 8 . Insert the earthing wire into the terminal (see fi gure 42 Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 29: Wired Interconnection

    RJ45 connector. 6 . Check if you have properly installed the connectors on both sides using an RJ45 cable tester. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 30 10 . For Business Pro charge points: Plug the other Ethernet cable into a free Ethernet port on the router. For Business Lite charge points: Plug the other Ethernet cable into the left Ethernet port on the next Business Lite charge point. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 31: Finishing Installation

    4 . Secure the cover to the casing by hand with 6 provided M4 × 12 mm Torx bolts, using a T20 screwdriver (see fi gure 6 CAUTION Do not use an electrical screwdriver to secure the bolts, this can damage the cover or casing. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 32 6. Secure the grey lid to the cover by hand with a provided M4 × 20 mm Torx bolt, using a T20 screwdriver (see figure 50). 6 CAUTION Do not use an electrical screwdriver to secure the bolts, this can damage the lid, cover or casing. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 33: Dynamic Power Management For Business (Optional)

    90 x 90 x 71.9 mm Power consumption ≤4 W 3-phase (3 or 4 conductor) and 1-phase (1 conductor) Mains type ≤16 A Mains fuse Indoor use Operating mode Compliance Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 34 Current measurement max. input current Response threshold from measuring range nominal value Voltage measurement accuracy Current, voltage and supply connection Connection method Screw connection Stripping Length 8 mm Screw thread Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 35: Rogowski Current Sensor

    Carefully read the installation manual of the EMpro power meter and the Rogowski current sensors before NOTICE proceeding with the installation. EMpro ≤16A Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 36 Make sure the arrow on the current sensors is pointing along with the direction of the current. NOTICE See the Rogowski current sensor manual for more information. NOTICE Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 37 L3’ N’ PE’ 6 . Insert the wires of the Rogowski current sensors into the matching connectors on the EMpro power meter (see fi gure 55 ). Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 38: Connecting The Business Pro Charge Point To The Empro Power Meter

    5. Repeat steps 2 – 4 on the other side of the cable. 6. Check if you have properly installed the connectors on both sides using an RJ45 cable tester. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 39 Star confi guration (preferred) 1 Pro ≤40 Lites EMpro ≤16A Lite Lite Lite Lite Lite Daisychain confi guration 1 Pro ≤15 Lites Lite Lite Lite Lite Lite Lite EMpro ≤16A Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 40 Combination of daisychain and star configurations 1 Pro ≤40 Lites EMpro ≤16A Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 41: Commissioning

    Fill in the maximum current per phase of the grid connection and the maximum current per phase for all charge points combined at the bottom of the installation form. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 42: Checks Before Commissioning

    6. If “Online” does not appear, make sure you have performed all checks from chapter 7.2. Checks before commissioning. If you have ensured correct installation, but the problem persists, please contact NewMotion. If adjustment of the maximum charge point power (default setting: 16 A) is needed, please contact NOTICE NewMotion.

  • Page 43: Explanation Of The Led Colors

    2. Double-check and make absolutely sure that the L1 of the Rogowski current sensors is also the L1 in the phase rotation configuration! 3. Contact your local NewMotion installation desk to have the DPM for Business system configured. Keep the filled-in installation form at hand for easier configuration.

  • Page 44: Troubleshooting

    - Always switch off the AC supply before starting any work on the charge point and/or its installation. Do not carry out any work in rainy conditions or when the humidity is above 95%. If the issue is not solved after consulting this troubleshooter, please contact your local NewMotion Installation NOTICE desk to get more help.
  • Page 45 Ohms. If it is higher, install a proper grounding solution. For example: add an earthing rod directly connected to the charge point. If no result: - Charge point may be broken, please contact your local NewMotion Installation desk. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 46 3 If the vehicle is tested okay by the car dealer and the data cables have been tested, but the light still remains green while you suspect that the charge point should be charging, please contact your local NewMotion Installation desk. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 47: Maintenance

    Comply with local legal regulations and provisions when recycling or disposing of the product, the individual components and the packaging. A product marked with the WEEE symbol must be sent for separate collection of electrical and electronic devices. Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 48: Appendix A - Ec Declaration Of Conformity

    Appendix A - EC Declaration of Conformity Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 49: Appendix B - Ec Declaration Of Conformity - Cable

    Appendix B - EC Declaration of Conformity - Cable Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 50: Appendix C - Installation Form

    Charge point type Parking spot location Serial no. Max. current (A) Phase rotation option used Online? ○ ○ ○ ⃞ _ _ _ _ _ _ ○ ○ ○ ⃞ Lite _ _ _ _ _ _ ○ ○ ○ ⃞...
  • Page 51 UK English - Original instructions | 091NMEN13 | 03/2021 Manufactured by: The New Motion B.V. Rigakade 20, 1013 BC | Amsterdam, The Netherlands +31880109500 | www.newmotion.com...

This manual is also suitable for:

Business pro 2.1Business lite 2.1Business lite 2.2

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