Graco SaniForce 2150 Operation
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Graco SaniForce 2150 Operation

Electric-operated diaphragm
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Operation
SaniForce® 2150,
SaniForce®
SaniForce®
Electric
Electric - - - Operated
Electric
Operated Diaphragm
Operated
2 2 2 - - - Inch,
Inch, 3 3 3 - - - Inch,
Inch, and
and 4 4 4 - - - Inch
Inch,
Inch,
and
Not approved
approved for
for use
use in in in explosive
Not
Not
approved
for
use
stated. See
See Approvals
Approvals page
stated.
stated.
See
Approvals
Important
Important Safety
Important
Safety
Safety Instructions
Read all warnings and instructions in this manual and in your
Repair/Parts manual before using the equipment. Save
instructions.
instructions.
instructions.
For Maximum Working Pressure, see
Technical Specifications.
See page 10 for approvals.
2150, 3000,
3000, 4000,
2150,
3000,
Diaphragm Pump
Diaphragm
Inch pumps
pumps with
with electric
electric drive
Inch
pumps
with
electric
explosive atmospheres
atmospheres or or or hazardous
explosive
atmospheres
page for
for more
more information.
information. For
page
for
more
information.
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
4000,
4000,
Pump
Pump
drive for
for fluid
fluid transfer
transfer applications.
drive
for
fluid
transfer
hazardous (classified)
(classified) locations
hazardous
(classified)
For professional
professional use
use only.
For
professional
use
Save
Save these
these
these
3A5132M
3A5132M
3A5132M
applications.
applications.
locations unless
unless otherwise
locations
unless
only.
only.
EN
EN
EN
otherwise
otherwise

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Summary of Contents for Graco SaniForce 2150

  • Page 1 Operation SaniForce® 2150, 2150, 3000, 3000, 4000, 4000, SaniForce® SaniForce® 2150, 3000, 4000, 3A5132M 3A5132M 3A5132M Electric Electric Electric - - - Operated Operated Diaphragm Operated Diaphragm Pump Diaphragm Pump Pump 2 2 2 - - - Inch, Inch, 3 3 3 - - - Inch, Inch, and and 4 4 4 - - - Inch Inch pumps...

  • Page 2: Table Of Contents

    Contents Contents Contents Related Related Related Manuals Manuals ..............................2 2 2 Manuals Initial Initial...
  • Page 3 Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
  • Page 4 Warnings WARNING PRESSURIZED PRESSURIZED PRESSURIZED EQUIPMENT EQUIPMENT EQUIPMENT HAZARD HAZARD HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Pressure Relief Pressure Relief Procedure Relief Procedure Procedure when you stop spraying/dispensing and before...
  • Page 5 Warnings WARNING THERMAL THERMAL THERMAL EXPANSION EXPANSION HAZARD EXPANSION HAZARD HAZARD Fluids subjected to heat in confined spaces, including lines, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
  • Page 6 Configuration Number Matrix for 2150 FG Pumps Configuration Number Number Matrix Matrix for for 2150 2150 FG FG Pumps Pumps Configuration Configuration Number Matrix 2150 Pumps Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump.
  • Page 7 Configuration Number Matrix for 2150 FG Pumps Fluid Fluid Fluid Covers Covers Covers and Seat Seat Material Seat Material Ball Material Ball or or or Check Ball Check Check Diaphragm Diaphragm Material Diaphragm Material Manifold Material Manifold Manifold Certification Certification Certification Manifolds Material...
  • Page 8 Configuration Number Matrix for 2150, 3000, and 4000 HS Pumps Configuration Number Number Matrix Matrix for for 2150, 2150, 3000, 3000, and and 4000 4000 Configuration Configuration Number Matrix 2150, 3000, 4000 HS Pumps Pumps Pumps Check the identification plate (ID) for the Configuration Number of your pump.
  • Page 9 Configuration Number Matrix for 2150, 3000, and 4000 HS Pumps Fluid Fluid Fluid Covers Covers Covers and Seat Seat Material Seat Material Ball Material Ball or or or Check Ball Check Check Diaphragm Diaphragm Material Diaphragm Material Manifold Material Manifold Manifold Certification Certification...
  • Page 10 Approvals Approvals Approvals Approvals Approvals Approvals Approvals ✦ Pumps with motor code are approved to: II 2 G Ex h d IIB T3 Gb ✚ Pumps with motor code are approved to: II 2 G Ex h IIB T3 Gb Class I, Div 1, Group D, T3B ★...

  • Page 11: Ordering Ordering Information Ordering Information

    Use the Online Online Diaphragm Online Diaphragm Pump Diaphragm Pump Selector Pump Selector Tool Selector Tool at at at Tool www.graco.com www.graco.com. . . Search for Selector www.graco.com Selector Selector. To Order Order Replacement Order Replacement Replacement Parts Parts Parts Please call call your your distributor.
  • Page 12 Viscous liquids are more difficult to pump Replace worn or damaged parts as necessary. and more prone to cavitation. Graco recommends taking all of the above factors into account in system design. To maintain pump efficiency, supply only enough power to the pump to achieve the required flow.

  • Page 13: Typical Typical Installation

    Installation Typical Installation Installation Typical Typical Installation Figure 1 Typical Installation for pumps without a compressor System Components Components Accessories/Components Not Not Supplied Supplied System System Components Accessories/Components Accessories/Components Supplied Fluid inlet port Power cord to VFD (required, not supplied) Fluid outlet port Grounded, flexible air supply line (required, not supplied) Mounting feet...
  • Page 14 Installation Figure 2 Typical installation for pumps with compressor System System Components System Components Components Accessories/Components Accessories/Components Not Accessories/Components Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD (required, not supplied) Fluid outlet port Grounded, flexible air supply line (required, not supplied) Mounting feet Flexible fluid suction line (required, not supplied)

  • Page 15: Mount A A A Pump Mount Pump Without Pump Without

    Mounting hole thread size M8 x 1.25 Dimensions (3000HS Flapper Pump), page 43, or Dimensions (4000HS Flapper Pump), page 45 To specify a non-Graco gearbox, refer to the figure and table above. appropriate for dimensions of mounting holes for your pump. NOTE:...
  • Page 16 Installation Ground The The System System Ground Ground System Motor: Motors have a ground screw in the electrical • Motor: Motor: box. Use it to ground the motor to the controller. • Air Air and and Fluid Fluid Fluid Lines: Lines: Lines: Use only conductive lines with a maximum of 150 m (500 ft) combined line length...

  • Page 17: Air Air Line Line

    Installation Air Line Line Fluid Suction Suction and and Outlet Outlet Lines Lines Line Fluid Fluid Suction Outlet Lines For best sealing results, use a standard tri-clamp or DIN style sanitary gasket of a flexible material such as EPDM, Buna-N, fluoroelastomer, or silicone. NOTE: Compliance with 3A sanitary standards NOTE: NOTE:...

  • Page 18: Electrical Electrical Connections

    Installation Electrical Connections Connections Electrical Electrical Connections 6. Close the motor electrical box. Torque the bolts to 20 in-lb (2.2 N•m). Wire Wire Connections Wire Connections Connections at at at the the ATEX ATEX Motor ATEX Motor Motor (Motor (Motor Code (Motor Code Code C) C)

  • Page 19: Vfd

    Installation Wire Wire Wire Connections Connections Connections at at at the the Explosionproof Explosionproof Explosionproof Wire Wire Connections Wire Connections at at at the Connections the Variable Variable Frequency Variable Frequency Frequency Motor Motor Motor (Motor (Motor (Motor Code Code D) D) Code Drive Drive (VFD)
  • Page 20 2. Open the access cover on the VFD. 3. For a Graco VFD, perform the following: Connect the power supply wires to the VFD, as follows: a. Wire one lead to terminal 4 on the rail.
  • Page 21 Follow these instructions to wire Graco Compressor 2. Install wiring system with proper connections (i.e. 24Y544 (120V) or 24Y545 (240V). conduit/fittings, power cable/cable grip) to the...

  • Page 22: Before First First First Use

    Operation Operation Operation Operation Start and and Adjust Adjust the the Pump Pump Start Start Adjust Pump 1. Confirm that the pump is properly grounded. See Ground The System, page 2. Check and tighten all pump clamps and fluid connections before operating the equipment. Initial Configuration Configuration (AC (AC with...
  • Page 23 Operation Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 3. Open the fluid drain valve (L) to relieve fluid pressure. Have a container ready to catch the drainage. Follow the Pressure Relief Procedure whenever you see this symbol. 4. Close the pump air inlet port (E) on the pneumatic enclosure.

  • Page 24: Vfd Vfd

    Control Panel Panel Panel NOTE: NOTE: NOTE: This information is specific to Graco’s VFD. For complete information about another manufacturer’s VFD, see the manufacturer’s instructions supplied with the VFD. STOP • The control panel display shows the status of the motor.

  • Page 25: Maintenance

    Maintenance Maintenance Maintenance Maintenance Flushing Flushing and Flushing and Storage Storage Storage To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a To avoid fire and explosion, always ground qualified electrician and comply with all local codes equipment and waste container.
  • Page 26 Performance Data Performance Data Data Performance Performance Data Test Test Test Conditions: Conditions: Conditions: The pump was tested in water with 2. Set the VFD frequency corresponding to the the inlet submerged. The air pressure was set at 100 desired flow rate. Flow rates will increase with psi (6.9 bar).
  • Page 27 Performance Data Medium speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (14), (14), (15), (15), or or or Medium Medium speed gear ratio pumps with gearmotor compressor (14), (15), (16) (16) (16) A A A Power Limit Curve B B B...
  • Page 28 Performance Data Low speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (24), (24), (25), (25), or or or (26) (26) speed gear ratio pumps with gearmotor compressor (24), (25), (26) A A A Power Limit Curve B B B Net Positive Suction Head Required...
  • Page 29 Performance Data High speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps High High speed gear ratio 2150e pumps 2150HS/3A/PH 2150HS/3A/PH Pump 2150HS/3A/PH Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency...
  • Page 30 Performance Data Medium speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps Medium Medium speed gear ratio 2150e pumps 2150HS/3A/PH 2150HS/3A/PH Pump 2150HS/3A/PH Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency...
  • Page 31 Performance Data Low speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps speed gear ratio 2150e pumps 2150HS/3A/PH 2150HS/3A/PH Pump 2150HS/3A/PH Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency Frequency...
  • Page 32 Performance Data High speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps High High speed gear ratio 3000e pumps 3000HS 3000HS Pump 3000HS Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency...
  • Page 33 Performance Data Medium speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps Medium Medium speed gear ratio 3000e pumps 3000HS 3000HS Pump 3000HS Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency...
  • Page 34 Performance Data Low speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps speed gear ratio 3000e pumps 3000HS 3000HS Pump 3000HS Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency Frequency...
  • Page 35 Performance Data Medium speed speed gear gear ratio ratio 4000e 4000e HS HS pumps pumps Medium Medium speed gear ratio 4000e pumps 4000HS 4000HS Pump 4000HS Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency...
  • Page 36 Performance Data Low speed speed gear gear ratio ratio 4000e 4000e HS HS pumps pumps speed gear ratio 4000e pumps 4000HS 4000HS Pump 4000HS Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency Frequency...
  • Page 37 Performance Data How to to to Calculate Calculate Your Your System’s System’s Net Net Positive Positive Suction Suction Head Head – – – Available Available Calculate Your System’s Positive Suction Head Available (NPSHa) (NPSHa) (NPSHa) For a given flow rate, there must be a minimum of your system must be greater than the NPSHr to fluid head pressure supplied to the pump to prevent prevent cavitation and therefore increase efficiency...

  • Page 38: Dimensions Dimensions (2150Fg (2150Fg Pump) (2150Fg Pump)

    Dimensions (2150FG Pump) Dimensions (2150FG (2150FG Pump) Pump) Dimensions Dimensions (2150FG Pump) Stainless steel 2150FG pump with compressor 3A5132M...
  • Page 39 Dimensions (2150FG Pump) Stainless steel 2150FG pump without compressor 3A5132M...
  • Page 40 Table 1 1 1 Dimensions Dimensions for for SaniForce SaniForce 2150FG 2150FG Pumps Pumps Table Table Dimensions SaniForce 2150FG Pumps Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code Code – – – Dimensions Dimensions Dimensions shown shown shown in in in inches inches (cm) inches (cm)
  • Page 41 Dimensions (2150HS/3A/PH Pumps) Dimensions (2150HS/3A/PH (2150HS/3A/PH Pumps) Pumps) Dimensions Dimensions (2150HS/3A/PH Pumps) Stainless steel 2150__ pump without compressor 3A5132M...
  • Page 42 Table 2 2 2 Dimensions Dimensions for for SaniForce SaniForce 2150HS/3A/PH 2150HS/3A/PH Pumps Pumps Table Table Dimensions SaniForce 2150HS/3A/PH Pumps Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code – – – Dimensions Code Dimensions Dimensions shown shown shown in in in inches inches inches (cm) (cm)

  • Page 43: Pump)

    Dimensions (3000HS Flapper Pump) Dimensions (3000HS (3000HS Flapper Flapper Pump) Pump) Dimensions Dimensions (3000HS Flapper Pump) Pump without compressor 3A5132M...
  • Page 44 Table 3 3 3 Dimensions Dimensions for for SaniForce SaniForce 3000HS 3000HS Pump Pump Table Table Dimensions SaniForce 3000HS Pump Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code – – – Dimensions Code Dimensions Dimensions shown shown shown in in in inches inches inches (cm) (cm)
  • Page 45 Dimensions (4000HS Flapper Pump) Dimensions (4000HS (4000HS Flapper Flapper Pump) Pump) Dimensions Dimensions (4000HS Flapper Pump) Pump without compressor 3A5132M...
  • Page 46 Table 4 4 4 Dimensions Dimensions for for SaniForce SaniForce 4000HS 4000HS Flapper Flapper Pump Pump Table Table Dimensions SaniForce 4000HS Flapper Pump Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code – – – Dimensions Code Dimensions Dimensions shown shown shown in in in inches inches...
  • Page 47 Technical Specifications Technical Specifications Specifications Technical Technical Specifications SaniForce SaniForce SaniForce Electric Electric Double Electric Double Double Diaphragm Diaphragm Diaphragm Pump Pump Pump Metric Metric Metric Maximum fluid working pressure 2150 100 psi 0.69 MPa, 6.9 bar 60 psi 0.41 MPa, 4.1 bar 3000HS, 4000HS Air pressure operating range 2150...
  • Page 48 Technical Specifications Number of Motor Poles 4-Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 11.25 Voltage 3-phase 230V / 3-Phase 460V Maximum Amperage Load 19.5 A (230V) / 9.75 A (460V) IE Rating IP Rating IP55 AC, Standard CE...
  • Page 49 Technical Specifications Maximum Amperage Load 14.7 A (230V) / 8.5 A (460V) IP Rating IP56 AC, ATEX (24C) Power 3.0 HP 2.2 kW Number of Motor Poles 4-Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 26.77 Voltage...
  • Page 50 Technical Specifications Current 0.28 A max at 120 VAC 0.14 A max at 240 VAC 0.28 A max at 24 VDC 0.07 A max at 120 VDC Power 30 W max Ambient Temperature -20° to 40°C (-4° to 104°F) Ex Ratings: Classification: “simple apparatus”...
  • Page 51 Pump Pump Pump Weights Weights Weights Pump Motor/Gearbox Material Standard AC ATEX AC Flameproof AC No Gear- motor Center Model Section 2150FG Aluminum Stainless Steel 2150HS- Aluminum /3A/PH Stainless Steel 3000HS Aluminum Stainless Steel 4000HS Aluminum Stainless Steel...
  • Page 52 California Proposition 65 Variable Frequency Drives (2 hp) Model Model Model Hp/kW Hp/kW Hp/kW Input Input Voltage Input Voltage Voltage Range Range Range Nominal Nominal Output Nominal Output Output Voltage Voltage Voltage † 17K696 3.0/2.2 170–264 Vac 208–240 Vac, 3 phase 17K697 3.0/2.2 340–528 Vac...
  • Page 53 Notes Notes Notes Notes 3A5132M...
  • Page 54 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Saniforce 3000Saniforce 4000

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