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Graco SaniForce 2150 Operation

Graco SaniForce 2150 Operation

Electric-operated diaphragm pump
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Operation
SaniForce® 2150,
SaniForce®
SaniForce®
Electric
Electric
Electric - - - Operated
Operated Diaphragm
Operated
2 2 2 - - - Inch,
Inch, 3 3 3 - - - Inch,
Inch,
Inch,
Inch, and
and 4 4 4 - - - Inch
and
Inch pumps
Inch
Not approved
approved for
for use
use in in in explosive
Not
Not
approved
for
use
stated.
stated.
stated. See
See Approvals
See
Approvals page
Approvals
Important
Important Safety
Important
Safety Instructions
Safety
Read all warnings and instructions in this manual and in your
Repair/Parts manual before using the equipment. Save
instructions.
instructions.
instructions.
For Maximum Working Pressure, see
Technical Specifications.
See page 10 for approvals.
All manuals and user guides at all-guides.com
2150, 3000,
3000, 4000,
2150,
3000,
Diaphragm
Diaphragm Pump
pumps
pumps with
with
with electric
electric drive
electric
explosive atmospheres
atmospheres or or or hazardous
explosive
atmospheres
page for
page
for more
for
more information.
more
information. For
information.
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
4000,
4000,
Pump
Pump
drive for
drive
for fluid
for
fluid transfer
fluid
transfer
transfer applications.
applications.
applications.
hazardous (classified)
(classified) locations
hazardous
(classified)
For professional
For
professional
professional use
use only.
use
Save
Save these
these
these
3A5132M
3A5132M
3A5132M
locations unless
unless otherwise
otherwise
locations
unless
otherwise
only.
only.
EN
EN
EN

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Summary of Contents for Graco SaniForce 2150

  • Page 1 All manuals and user guides at all-guides.com Operation SaniForce® 2150, 2150, 3000, 3000, 4000, 4000, SaniForce® SaniForce® 2150, 3000, 4000, 3A5132M 3A5132M 3A5132M Electric Electric Electric - - - Operated Operated Diaphragm Operated Diaphragm Diaphragm Pump Pump Pump 2 2 2 - - - Inch, Inch, 3 3 3 - - - Inch, Inch, Inch,...
  • Page 2 All manuals and user guides at all-guides.com Contents Contents Contents Related Manuals Manuals ..............................2 2 2 Initial Configuration Configuration (AC (AC with...
  • Page 3 All manuals and user guides at all-guides.com Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
  • Page 4 All manuals and user guides at all-guides.com Warnings WARNING PRESSURIZED EQUIPMENT EQUIPMENT HAZARD HAZARD PRESSURIZED PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Pressure Relief Pressure Relief Procedure...
  • Page 5 All manuals and user guides at all-guides.com Warnings WARNING THERMAL EXPANSION EXPANSION HAZARD HAZARD THERMAL THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces, including lines, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
  • Page 6 All manuals and user guides at all-guides.com Configuration Number Matrix for 2150 FG Pumps Configuration Number Number Matrix Matrix for for 2150 2150 FG FG Pumps Pumps Configuration Configuration Number Matrix 2150 Pumps Check the identification plate (ID) for the Configuration Number of your pump.
  • Page 7 All manuals and user guides at all-guides.com Configuration Number Matrix for 2150 FG Pumps Fluid Covers Covers and Seat Material Material Ball Ball or or or Check Check Diaphragm Diaphragm Diaphragm Material Material Material Manifold Manifold Certification Fluid Fluid Covers Seat Seat Material...
  • Page 8 All manuals and user guides at all-guides.com Configuration Number Matrix for 2150, 3000, and 4000 HS Pumps Configuration Number Number Matrix Matrix for for 2150, 2150, 3000, 3000, and and 4000 4000 Configuration Configuration Number Matrix 2150, 3000, 4000 HS Pumps Pumps Pumps Check the identification plate (ID) for the...
  • Page 9 All manuals and user guides at all-guides.com Configuration Number Matrix for 2150, 3000, and 4000 HS Pumps Fluid Covers Covers and Seat Material Material Ball Ball or or or Check Check Diaphragm Diaphragm Diaphragm Material Material Material Manifold Manifold Certification Fluid Fluid Covers...
  • Page 10 All manuals and user guides at all-guides.com Approvals Approvals Approvals Approvals Approvals Approvals Approvals ✦ Pumps with motor code are approved to: II 2 G Ex h d IIB T3 Gb ✚ Pumps with motor code are approved to: II 2 G Ex h IIB T3 Gb Class I, Div 1, Group D, T3B ★...
  • Page 11 Online Diaphragm Online Diaphragm Pump Diaphragm Pump Pump Selector Selector Selector Tool Tool Tool at at at www.graco.com www.graco.com www.graco.com. . . Search for Selector Selector Selector. To Order Order Replacement Order Replacement Parts Replacement Parts Parts Please Please Please call...
  • Page 12 Viscous liquids are more difficult to pump Replace worn or damaged parts as necessary. and more prone to cavitation. Graco recommends taking all of the above factors into account in system design. To maintain pump efficiency, supply only enough power to the pump to achieve the required flow.
  • Page 13 All manuals and user guides at all-guides.com Installation Typical Typical Typical Installation Installation Installation Figure 1 Typical Installation for pumps without a compressor System Components Components Accessories/Components Not Not Supplied Supplied System System Components Accessories/Components Accessories/Components Supplied Fluid inlet port Power cord to VFD (required, not supplied) Fluid outlet port Grounded, flexible air supply line (required, not supplied)
  • Page 14 All manuals and user guides at all-guides.com Installation Figure 2 Typical installation for pumps with compressor System Components Components Accessories/Components Not Not Supplied Supplied System System Components Accessories/Components Accessories/Components Supplied Fluid inlet port Power cord to VFD (required, not supplied) Fluid outlet port Grounded, flexible air supply line (required, not supplied)
  • Page 15 Mounting hole thread size M8 x 1.25 Dimensions (3000HS Flapper Pump), page 43, or Dimensions (4000HS Flapper Pump), page 45 To specify a non-Graco gearbox, refer to the figure and table above. appropriate for dimensions of mounting holes for your pump. NOTE:...
  • Page 16 All manuals and user guides at all-guides.com Installation Ground The The System System Ground Ground System • Motor: Motor: Motors have a ground screw in the electrical Motor: box. Use it to ground the motor to the controller. Air and and Fluid Fluid Lines: Lines: Use only conductive lines with...
  • Page 17 All manuals and user guides at all-guides.com Installation Air Line Line Line Fluid Suction Suction and and Outlet Outlet Lines Lines Fluid Fluid Suction Outlet Lines For best sealing results, use a standard tri-clamp or DIN style sanitary gasket of a flexible material such as EPDM, Buna-N, fluoroelastomer, or silicone.
  • Page 18 All manuals and user guides at all-guides.com Installation Electrical Connections Connections Electrical Electrical Connections 6. Close the motor electrical box. Torque the bolts to 20 in-lb (2.2 N•m). Wire Wire Connections Wire Connections at at at the Connections the ATEX ATEX Motor ATEX Motor...
  • Page 19 All manuals and user guides at all-guides.com Installation Wire Connections Connections at at at the the Explosionproof Explosionproof Wire Connections Connections at at at the the Variable Variable Frequency Frequency Wire Wire Connections Explosionproof Wire Wire Connections Variable Frequency Motor Motor Motor (Motor (Motor Code...
  • Page 20 2. Open the access cover on the VFD. and regulations. 3. For a Graco VFD, perform the following: Connect the power supply wires to the VFD, as follows: a. Wire one lead to terminal 4 on the rail.
  • Page 21 Follow these instructions to wire Graco Compressor 2. Install wiring system with proper connections (i.e. 24Y544 (120V) or 24Y545 (240V). conduit/fittings, power cable/cable grip) to the...
  • Page 22 All manuals and user guides at all-guides.com Operation Operation Operation Operation Start and and Adjust Adjust the the Pump Pump Start Start Adjust Pump 1. Confirm that the pump is properly grounded. See Ground The System, page 2. Check and tighten all pump clamps and fluid connections before operating the equipment.
  • Page 23 All manuals and user guides at all-guides.com Operation Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 3. Open the fluid drain valve (L) to relieve fluid pressure. Have a container ready to catch the drainage. Follow the Pressure Relief Procedure whenever you see this symbol.
  • Page 24 Control Panel Panel Panel NOTE: NOTE: NOTE: This information is specific to Graco’s VFD. For complete information about another manufacturer’s VFD, see the manufacturer’s instructions supplied with the VFD. STOP • The control panel display shows the status of the motor.
  • Page 25 All manuals and user guides at all-guides.com Maintenance Maintenance Maintenance Maintenance Flushing Flushing and Flushing and Storage Storage Storage To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a To avoid fire and explosion, always ground qualified electrician and comply with all local codes equipment and waste container.
  • Page 26 All manuals and user guides at all-guides.com Performance Data Performance Data Data Performance Performance Data Test Conditions: Conditions: The pump was tested in water with Test Test Conditions: 2. Set the VFD frequency corresponding to the the inlet submerged. The air pressure was set at 100 desired flow rate.
  • Page 27 All manuals and user guides at all-guides.com Performance Data Medium speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (14), (14), (15), (15), or or or Medium Medium speed gear ratio pumps with gearmotor compressor (14),...
  • Page 28 All manuals and user guides at all-guides.com Performance Data Low speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (24), (24), (25), (25), or or or (26) (26) speed gear ratio pumps with gearmotor compressor (24),...
  • Page 29 All manuals and user guides at all-guides.com Performance Data High speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps High High speed gear ratio 2150e pumps 2150HS/3A/PH Pump Pump 2150HS/3A/PH 2150HS/3A/PH Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles...
  • Page 30 All manuals and user guides at all-guides.com Performance Data Medium speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps Medium Medium speed gear ratio 2150e pumps 2150HS/3A/PH Pump Pump 2150HS/3A/PH 2150HS/3A/PH Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles...
  • Page 31 All manuals and user guides at all-guides.com Performance Data Low speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps speed gear ratio 2150e pumps 2150HS/3A/PH Pump Pump 2150HS/3A/PH 2150HS/3A/PH Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per...
  • Page 32 All manuals and user guides at all-guides.com Performance Data High speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps High High speed gear ratio 3000e pumps 3000HS Pump Pump 3000HS 3000HS Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles...
  • Page 33 All manuals and user guides at all-guides.com Performance Data Medium speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps Medium Medium speed gear ratio 3000e pumps 3000HS Pump Pump 3000HS 3000HS Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles...
  • Page 34 All manuals and user guides at all-guides.com Performance Data Low speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps speed gear ratio 3000e pumps 3000HS Pump Pump 3000HS 3000HS Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per...
  • Page 35 All manuals and user guides at all-guides.com Performance Data Medium speed speed gear gear ratio ratio 4000e 4000e HS HS pumps pumps Medium Medium speed gear ratio 4000e pumps 4000HS Pump Pump 4000HS 4000HS Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles...
  • Page 36 All manuals and user guides at all-guides.com Performance Data Low speed speed gear gear ratio ratio 4000e 4000e HS HS pumps pumps speed gear ratio 4000e pumps 4000HS Pump Pump 4000HS 4000HS Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per...
  • Page 37 All manuals and user guides at all-guides.com Performance Data How to to to Calculate Calculate Your Your System’s System’s Net Net Positive Positive Suction Suction Head Head – – – Available Available Calculate Your System’s Positive Suction Head Available (NPSHa) (NPSHa) (NPSHa) For a given flow rate, there must be a minimum...
  • Page 38 All manuals and user guides at all-guides.com Dimensions (2150FG Pump) Dimensions (2150FG (2150FG Pump) Pump) Dimensions Dimensions (2150FG Pump) Stainless steel 2150FG pump with compressor 3A5132M...
  • Page 39 All manuals and user guides at all-guides.com Dimensions (2150FG Pump) Stainless steel 2150FG pump without compressor 3A5132M...
  • Page 40 All manuals and user guides at all-guides.com Table Table Table 1 1 1 Dimensions Dimensions Dimensions for for SaniForce SaniForce 2150FG SaniForce 2150FG 2150FG Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm)
  • Page 41 All manuals and user guides at all-guides.com Dimensions (2150HS/3A/PH Pumps) Dimensions (2150HS/3A/PH (2150HS/3A/PH Pumps) Pumps) Dimensions Dimensions (2150HS/3A/PH Pumps) Stainless steel 2150__ pump without compressor 3A5132M...
  • Page 42 All manuals and user guides at all-guides.com Table Table Table 2 2 2 Dimensions Dimensions Dimensions for for SaniForce SaniForce 2150HS/3A/PH SaniForce 2150HS/3A/PH 2150HS/3A/PH Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm)
  • Page 43 All manuals and user guides at all-guides.com Dimensions (3000HS Flapper Pump) Dimensions (3000HS (3000HS Flapper Flapper Pump) Pump) Dimensions Dimensions (3000HS Flapper Pump) Pump without compressor 3A5132M...
  • Page 44 All manuals and user guides at all-guides.com Table Table Table 3 3 3 Dimensions Dimensions Dimensions for for SaniForce SaniForce SaniForce 3000HS 3000HS 3000HS Pump Pump Pump Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm)
  • Page 45 All manuals and user guides at all-guides.com Dimensions (4000HS Flapper Pump) Dimensions (4000HS (4000HS Flapper Flapper Pump) Pump) Dimensions Dimensions (4000HS Flapper Pump) Pump without compressor 3A5132M...
  • Page 46 All manuals and user guides at all-guides.com Table Table Table 4 4 4 Dimensions Dimensions Dimensions for for SaniForce SaniForce 4000HS SaniForce 4000HS 4000HS Flapper Flapper Flapper Pump Pump Pump Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm)
  • Page 47 All manuals and user guides at all-guides.com Technical Specifications Technical Specifications Specifications Technical Technical Specifications SaniForce SaniForce SaniForce Electric Electric Double Electric Double Double Diaphragm Diaphragm Pump Diaphragm Pump Pump Metric Metric Metric Maximum fluid working pressure 2150 100 psi 0.69 MPa, 6.9 bar 3000HS, 4000HS 60 psi...
  • Page 48 All manuals and user guides at all-guides.com Technical Specifications 4-Pole Number of Motor Poles Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 11.25 Voltage 3-phase 230V / 3-Phase 460V Maximum Amperage Load 19.5 A (230V) / 9.75 A (460V) IE Rating IP Rating IP55...
  • Page 49 All manuals and user guides at all-guides.com Technical Specifications Maximum Amperage Load 14.7 A (230V) / 8.5 A (460V) IP Rating IP56 AC, ATEX (24C) Power 3.0 HP 2.2 kW Number of Motor Poles 4-Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 26.77...
  • Page 50 All manuals and user guides at all-guides.com Technical Specifications Current 0.28 A max at 120 VAC 0.14 A max at 240 VAC 0.28 A max at 24 VDC 0.07 A max at 120 VDC Power 30 W max Ambient Temperature -20°...
  • Page 51 All manuals and user guides at all-guides.com Pump Weights Weights Pump Pump Weights Pump Motor/Gearbox Material Standard AC ATEX AC Flameproof AC No Gear- motor Center Model Section 2150FG Aluminum Stainless Steel 2150HS- Aluminum /3A/PH Stainless Steel 3000HS Aluminum Stainless Steel 4000HS Aluminum...
  • Page 52 All manuals and user guides at all-guides.com California Proposition 65 Variable Frequency Drives (2 hp) Model Hp/kW Input Voltage Voltage Range Range Nominal Output Output Voltage Voltage † Model Model Hp/kW Hp/kW Input Input Voltage Range Nominal Nominal Output Voltage 17K696 3.0/2.2 170–264 Vac...
  • Page 53 All manuals and user guides at all-guides.com Notes Notes Notes Notes 3A5132M...
  • Page 54 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

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