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Operation
SaniForce 2150e, 3000e, 4000e,
Electric-Operated Diaphragm Pump
– I n c h , 3 – I n c h , a n d 4 – I n c h p u m p s w i t h e l e c t r i c d r i v e f o r fl u i d t r a n s f e r a p p l i c a t i o n s .
N o t a p p r o v e d f o r u s e i n e x p l o s i v e a t m o s p h e r e s o r h a z a r d o u s l o c a t i o n s u n l e s s o t h e r w i s e s t a t e d . S e e
A p p r o v a l s p a g e f o r m o r e i n f o r m a t i o n . F o r p r o f e s s i o n a l u s e o n l y .
m p o r t a n t S a f e t y n s t r u c t i o n s
e a d a l l w a r n i n g s a n d i n s t r u c t i o n s i n t h i s m a n u a l a n d i n y o u r
e p a i r / P a r t s m a n u a l .
o r M a x i m u m W o r k i n g P r e s s u r e , s e e
T e c h n i c a l D a t a s h e e t s
S e e p a g e 7 f o r a p p r o v a l s .
S a v e t h e s e i n s t r u c t i o n s .
PROVEN QUALITY. LEADING TECHNOLOGY.
3A5132F
N
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Related Manuals for Graco SaniForce 2150e
Summary of Contents for Graco SaniForce 2150e
- Page 1 Operation SaniForce 2150e, 3000e, 4000e, 3A5132F Electric-Operated Diaphragm Pump – I n c h , 3 – I n c h , a n d 4 – I n c h p u m p s w i t h e l e c t r i c d r i v e f o r fl u i d t r a n s f e r a p p l i c a t i o n s .
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Page 2: Table Of Contents
Contents e l a t e d M a n u a l s ..........2 S a n i t i z e t h e P u m p B e f o r e F i r s t U s e . -
Page 3: Warnings
Warnings Warnings T h e f o l l o w i n g w a r n i n g s a r e f o r t h e s e t u p , u s e , g r o u n d i n g , m a i n t e n a n c e , a n d r e p a i r o f t h i s e q u i p m e n t . T h e e x c l a m a t i o n p o i n t s y m b o l a l e r t s y o u t o a g e n e r a l w a r n i n g a n d t h e h a z a r d s y m b o l s r e f e r t o p r o c e d u r e - s p e c i fi... - Page 4 Warnings WARNING P R E S S U R Z E D E Q U P M E N T H A Z A R D F l u i d f r o m t h e e q u i p m e n t , l e a k s , o r r u p t u r e d c o m p o n e n t s c a n s p l a s h i n t h e e y e s o r o n s k i n a n d c a u s e s e r i o u s i n j u r y .
- Page 5 Warnings WARNING T H E R M A L E X P A N S O N H A Z A R D F l u i d s s u b j e c t e d t o h e a t i n c o n fi n e d s p a c e s , i n c l u d i n g h o s e s , c a n c r e a t e a r a p i d r i s e i n p r e s s u r e d u e t o t h e t h e r m a l e x p a n s i o n .
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Page 6: Configuration Number Matrix
Configuration Number Matrix Configuration Number Matrix C h e c k t h e i d e n t i fi c a t i o n p l a t e ( I D ) f o r t h e C o n fi... - Page 7 Configuration Number Matrix D i a p h r a g m M a t e r i a l F l u i d C o v e r s a n d S e a t M a t e r i a l B a l l o r C h e c k M a t e r i a l M a n i f o l d C e r t i fi...
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Page 8: Ordering Information
Ordering Information Ordering Information To Find Your Nearest Distributor 1 . V i s i t w w w . g r a c o . c o m 2 . C l i c k o n a n d u s e t h e W h e r e t o B u y D i s t r i b u t o r L o c a t o r . -
Page 9: General Information
Installation Installation Tips to Reduce Cavitation C a v i t a t i o n i n a d o u b l e d i a p h r a g m p u m p i s t h e f o r m a t i o n a n d c o l l a p s e o f b u b b l e s i n t h e p u m p e d l i q u i d . - Page 10 Installation F i g u r e 1 T y p i c a l I n s t a l l a t i o n f o r p u m p s w i t h o u t a c o m p r e s s o r S y s t e m C o m p o n e n t s A c c e s s o r i e s / C o m p o n e n t s N o t S u p p l i e d...
- Page 11 Installation F i g u r e 2 T y p i c a l i n s t a l l a t i o n o f a p u m p w i t h c o m p r e s s o r S y s t e m C o m p o n e n t s A c c e s s o r i e s / C o m p o n e n t s N o t S u p p l i e d F l u i d i n l e t p o r t...
- Page 12 Installation Mount the 2150T Pump M o u n t i n g a p u m p w i t h o u t a G e a r m o t o r A p u m p w i t h o u t a G r a c o g e a r b o x a n d m o t o r w i l l r e q u i r e a m o u n t i n g p l a t f o r m t o p r o v i d e s u p p o r t f o r t h e c u s t o m e r - s u p p l i e d m o t o r a n d g e a r b o x T o a v o i d s e r i o u s i n j u r y o r d e a t h f r o m t o x i c fl...
- Page 13 Installation Mount the HS Pump 1 . F o r a l l m o u n t i n g s , b e s u r e t h e p u m p i s s e c u r e d w i t h s c r e w s t h r o u g h t h e m o u n t i n g b r a c k e t .
- Page 14 Installation Ground The System • U s e o n l y g r o u n d e d A i r L i n e a n d F l u i d h o s e s : h o s e s w i t h a m a x i m u m o f 5 0 0 f t ( 1 5 0 m ) c o m b i n e d h o s e l e n g t h t o e n s u r e g r o u n d i n g c o n t i n u i t y .
- Page 15 Installation Air Line Fluid Supply Line 1 . U s e fl e x i b l e , g r o u n d e d fl u i d h o s e s . M o d e l s t h a t n c l u d e a C o m p r e s s o r : A n a i r l i n e i s a l r e a d y c o n n e c t e d f r o m t h e c o m p r e s s o r 2 .
- Page 16 Installation Electrical Connections 6 . C l o s e t h e m o t o r e l e c t r i c a l b o x . T o r q u e t h e b o l t s t o 2 0 i n - l b ( 2 .
- Page 17 Installation W i r e C o n n e c t i o n s a t t h e E x p l o s i o n p r o o f W i r e C o n n e c t i o n s a t t h e V a r i a b l e F r e q u e n c y M o t o r ( M o t o r C o d e D ) D r i v e ( V F D ) I n s t a l l t h e w i r i n g a t t h e m o t o r a s f o l l o w s :...
- Page 18 Installation Leak Sensor Wiring M a i n P o w e r C o n n e c t i o n s a t t h e V F D F o l l o w t h e s e i n s t r u c t i o n s t o w i r e t h e L e a k S e n s o r t o a V F D .
- Page 19 Installation Compressor Wiring T o a v o i d i n j u r y f r o m fi r e , e x p l o s i o n , o r e l e c t r i c s h o c k , a l l e l e c t r i c a l w i r i n g m u s t b e d o n e b y a q u a l i fi...
- Page 20 Operation Operation Start and Adjust the Pump 1 . B e s u r e t h e p u m p i s p r o p e r l y g r o u n d e d . S e e G r o u n d T h e S y s t e m , p a g e 1 4 2 .
- Page 21 Operation Pressure Relief Procedure Pump Shutdown F o l l o w t h e P r e s s u r e e l i e f P r o c e d u r e w h e n e v e r y o u s e e t h i s s y m b o l . A t t h e e n d o f t h e w o r k s h i f t a n d b e f o r e y o u c h e c k , a d j u s t , c l e a n , o r r e p a i r t h e s y s t e m , f o l l o w t h e P r e s s u r e e l i e f P r o c e d u r e , p a g e 2 1...
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Page 22: A D J U S T T H E S P E E
VFD Operation VFD Operation I f t h e M k e y i s p r e s s e d , u s e t h e a r r o w k e y s N O T E : t o s c r o l l t h r o u g h t h e V F D m e n u . -
Page 23: M A I N T E N A N C
Maintenance Maintenance Flushing and Storage T o a v o i d i n j u r y f r o m fi r e , e x p l o s i o n , o r e l e c t r i c s h o c k , a l l e l e c t r i c a l w i r i n g m u s t b e d o n e b y a T o a v o i d i n j u r y f r o m fi... - Page 24 Performance Data Performance Data T h e p u m p w a s t e s t e d i n w a t e r w i t h 2 . S e t t h e V F D f r e q u e n c y c o r r e s p o n d i n g t o t h e T e s t C o n d i t i o n s : t h e i n l e t s u b m e r g e d .
- Page 25 Performance Data 3 0 0 0 H S F l a p p e r P u m p 1 0 H z 2 0 H z 3 0 H z 4 0 H z 5 0 H z 6 0 H z C o n d i t i o n M a x i m u m fl...
- Page 26 Performance Data Low speed gear ratio pumps with gearmotor and compressor (24), (25), or (26) K E Y P o w e r L i m i t C u r v e N e t P o s i t i v e S u c t i o n H e a d e q u i r e d T h e s h a d e d a r e a i s r e c o m m e n d e d f o r c o n t i n u o u s d u t y .
- Page 27 Performance Data How to Calculate Your System’s Net Positive Suction Head – Available (NPSHa) F o r a g i v e n fl o w r a t e , t h e r e m u s t b e a m i n i m u m o f y o u r s y s t e m m u s t b e g r e a t e r t h a n t h e N P S H r t o fl...
- Page 28 Dimensions (2150T Pump) Dimensions (2150T Pump) S t a i n l e s s s t e e l p u m p w i t h c o m p r e s s o r 3 A 5 1 3 2...
- Page 29 Dimensions (2150T Pump) S t a i n l e s s s t e e l p u m p w i t h o u t c o m p r e s s o r 3 A 5 1 3 2...
- Page 30 Dimensions (2150T Pump)
- Page 31 Dimensions (3000HS Flapper Pumps) Dimensions (3000HS Flapper Pumps) u m p w i t h o u t c o m p r e s s o r A 5 1 2 F...
- Page 32 Dimensions (3000HS Flapper Pumps)
- Page 33 Technical Data Technical Data a n i F o r c e E l e c t r i c D o u b l e D i a p h r a g m P u m p M e t r i c a x i m u m fl...
- Page 34 Technical Data a x i m u m A m p e r a g e L o a d 1 9 . 5 A ( 2 3 0 V ) / 9 . 7 5 A ( 4 6 0 V ) I E R a t i n g I E 3 A C , S t a n d a r d C E (...
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Page 35: T E C H N I C A L D A T
Technical Data A C , E x p l o s i o n p r o o f ( 0 4 D P o w e r 7 . 5 H P 5 . 5 k W 4 – P o l e N u m b e r o f o t o r P o l e s S p e e d 1 8 0 0 r p m ( 6 0 H z ) o r 1 5 0 0 r p m ( 5 0 H z ) - Page 36 Technical Data N o i s e D a t a S o u n d P o w e r ( m e a s u r e d p e r I S O - 9 6 1 4 – 2 ) 8 4 d B a a t 9 0 p s i fl...
- Page 37 Technical Data...
- Page 38 Technical Data a r i a b l e F r e q u e n c y D r i v e s ( 2 h p ) † o d e l H p / k W I n p u t V o l t a g e R a n g e N o m i n a l O u t p u t V o l t a g e 1 7 K 6 9 6 3 .
- Page 39 Notes Notes A 5 1 2 F...
- Page 40 Graco Standard Warranty G r a c o w a r r a n t s a l l e q u i p m e n t r e f e r e n c e d i n t h i s d o c u m e n t w h i c h i s m a n u f a c t u r e d b y G r a c o a n d b e a r i n g i t s n a m e t o b e f r e e f r o m d e f e c t s i n m a t e r i a l a n d w o r k m a n s h i p o n t h e d a t e o f s a l e t o t h e o r i g i n a l p u r c h a s e r f o r u s e .
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