Graco SaniForce 2150 Operation
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Graco SaniForce 2150 Operation

Electric-operated diaphragm pump
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Operation
SaniForce® 2150, 3000, 4000,
Electric - Operated Diaphragm
Pump
2–Inch,
2–Inch, 3–Inch,
2–Inch,
3–Inch,
3–Inch, and
and
and 4–Inch
4–Inch pumps
4–Inch
Not approved
approved for
for use
use in in in explosive
Not
Not
approved
for
use
Approvals
Approvals page
Approvals
page for
page
for more
for
more
more information.
Important
Important
Important Safety
Safety Instructions
Safety
Read all warnings and instructions in this manual and in your
Repair/Parts manual. Save
For Maximum Working Pressure, see
Technical Data sheets
See page 7 for approvals.
All manuals and user guides at all-guides.com
pumps with
pumps
with electric
with
electric drive
electric
explosive atmospheres
atmospheres or or or hazardous
explosive
atmospheres
information. For
information.
For professional
For
professional
professional use
Instructions
Instructions
Save these
Save
these instructions.
these
instructions.
instructions.
PROVEN QUALITY. LEADING TECHNOLOGY.
drive for
drive
for
for fluid
fluid transfer
fluid
transfer applications.
transfer
applications.
applications.
hazardous locations
locations unless
hazardous
locations
use only.
use
only.
only.
3A5132K
unless otherwise
otherwise stated.
stated. See
unless
otherwise
stated.
EN
See
See

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  • Page 1 All manuals and user guides at all-guides.com Operation SaniForce® 2150, 3000, 4000, Electric - Operated Diaphragm 3A5132K Pump 2–Inch, 2–Inch, 2–Inch, 3–Inch, 3–Inch, 3–Inch, and and 4–Inch 4–Inch pumps 4–Inch pumps pumps with with with electric electric drive electric drive for drive for fluid fluid transfer...

  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com Contents Contents Contents Related Manuals ..........2 Transfer Mode Vs. Low Pulsation Mode ..........20 Warnings ............3 Start and Adjust the Pump ......20 Configuration Number Matrix ....... 6 Pressure Relief Procedure......21 Pump Shutdown ..........

  • Page 3: Warnings

    All manuals and user guides at all-guides.com Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
  • Page 4 All manuals and user guides at all-guides.com Warnings WARNING PRESSURIZED EQUIPMENT EQUIPMENT HAZARD HAZARD PRESSURIZED PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Pressure Relief Pressure Relief Procedure...
  • Page 5 All manuals and user guides at all-guides.com Warnings WARNING THERMAL EXPANSION EXPANSION HAZARD HAZARD THERMAL THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

  • Page 6: Configuration Number Matrix

    All manuals and user guides at all-guides.com Configuration Number Matrix Configuration Number Number Matrix Matrix Configuration Configuration Number Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump.
  • Page 7 All manuals and user guides at all-guides.com Configuration Number Matrix Fluid Covers Covers and Seat Material Material Ball Ball or or or Check Check Diaphragm Diaphragm Diaphragm Material Material Material Manifold Manifold Certification Fluid Fluid Covers Seat Seat Material Ball Check Manifold Certification...

  • Page 8: Ordering Information

    Online Online Diaphragm Diaphragm Pump Diaphragm Pump Pump Selector Selector Selector Tool Tool Tool at at at www.graco.com www.graco.com www.graco.com. . . Search for Selector Selector Selector. To Order Order Replacement Order Replacement Parts Replacement Parts Parts Please Please Please call...

  • Page 9: Installation

    Lower the installed position of the pump selecting and installing system components. Contact relative to the liquid level in the supply. your Graco distributor for assistance in planning a system to suit your needs. Always use Genuine b. Reduce the friction length of the suction Graco Parts and accessories.
  • Page 10 All manuals and user guides at all-guides.com Installation Figure 1 Typical Installation for pumps without a compressor System System System Components Components Components Accessories/Components Accessories/Components Accessories/Components Not Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD Fluid outlet port Grounded, flexible air supply line Bleed-type master air valve Mounting feet...
  • Page 11 All manuals and user guides at all-guides.com Installation Figure 2 Typical installation of a pump with compressor System System System Components Components Components Accessories/Components Accessories/Components Accessories/Components Not Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD Fluid outlet port Power cord to compressor Mounting feet Grounded, flexible fluid supply line...

  • Page 12: Mount The 2150T Pump

    Mounting pump without Gearmotor A pump without a Graco gearbox and motor will require a mounting platform to provide support for the customer-supplied motor and gearbox To avoid serious injury or death from toxic fluid or and provide alignment with the pump alignment...

  • Page 13: 4000Hs Pump

    All manuals and user guides at all-guides.com Installation Mount the the 2150 2150 HS/3 HS/3 - - - A/PH, A/PH, 3000HS, 3000HS, 4000HS 4000HS Pump Pump Mount Mount 2150 HS/3 A/PH, 3000HS, 4000HS Pump 1. All pump models must be securely mounted to the floor.

  • Page 14: Ground The System

    Connect the clamp end of the grounding wire to a true earth ground. A ground wire and clamp, Part 238909, is available from Graco. • Motor: Motor: Motor: Motors have a ground screw in the electrical box.

  • Page 15: Air Line

    All manuals and user guides at all-guides.com Installation Air Line Line Line 2. Locate a master air valve (J) upstream from the regulator (H). Use it to isolate the system during cleaning and repair. Models that that Include Include a a a Compressor: Compressor: Models Models...

  • Page 16: Electrical Connections

    All manuals and user guides at all-guides.com Installation Electrical Connections Connections Electrical Electrical Connections 6. Close the motor electrical box. Torque the bolts to 20 in-lb (2.2 N•m). Wire Wire Connections Wire Connections at at at the Connections the ATEX ATEX Motor ATEX Motor...
  • Page 17 All manuals and user guides at all-guides.com Installation Wire Connections Connections at at at the the Explosionproof Explosionproof Wire Connections Connections at at at the the Variable Variable Frequency Frequency Wire Wire Connections Explosionproof Wire Wire Connections Variable Frequency Motor Motor Motor (Motor (Motor Code...

  • Page 18: Leak Sensor Wiring

    2. Open the access cover on the VFD. and regulations. 3. For a Graco VFD, perform the following: Connect the power supply wires to the VFD, as follows: a. Wire one lead to terminal 4 on the rail.

  • Page 19: Compressor Wiring

    Follow these instructions to wire Graco Compressor 2. Install wiring system with proper connections (i.e. 24Y544 (120V) or 24Y545 (240V). conduit/fittings, power cable/cable grip) to the...

  • Page 20: Operation

    All manuals and user guides at all-guides.com Operation Operation Operation Operation Start and and Adjust Adjust the the Pump Pump Start Start Adjust Pump 1. Be sure the pump is properly grounded. See Ground The System, page 2. Check fittings to be sure they are tight. Use a compatible liquid thread sealant on male threads.

  • Page 21: Pressure Relief Procedure

    All manuals and user guides at all-guides.com Operation Pressure Relief Relief Procedure Procedure Pump Shutdown Shutdown Pressure Pressure Relief Procedure Pump Pump Shutdown Follow the Pressure Relief Procedure whenever you see this symbol. At the end of the work shift and before you check, adjust, clean, or repair the system, follow the Pressure Relief Procedure, page This equipment stays pressurized until pressure...

  • Page 22: Vfd Operation

    Control Panel Panel Panel NOTE: NOTE: NOTE: This information is specific to Graco’s VFD. For complete information about another manufacturer’s VFD, see the manufacturer’s instructions supplied with the VFD. STOP • The control panel display shows the status of the motor.

  • Page 23: Maintenance

    All manuals and user guides at all-guides.com Maintenance Maintenance Maintenance Maintenance Flushing Flushing and Flushing and Storage Storage Storage To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes To avoid injury from fire, explosion, or electric and regulations.

  • Page 24: Performance Data

    All manuals and user guides at all-guides.com Performance Data Performance Data Data Performance Performance Data Test Conditions: Conditions: The pump was tested in water with Test Test Conditions: 2. Set the VFD frequency corresponding to the the inlet submerged. The air pressure was set at 100 desired flow rate.
  • Page 25 All manuals and user guides at all-guides.com Performance Data Medium speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (14), (14), (15), (15), or or or Medium Medium speed gear ratio pumps with gearmotor compressor (14),...
  • Page 26 All manuals and user guides at all-guides.com Performance Data Low speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (24), (24), (25), (25), or or or (26) (26) speed gear ratio pumps with gearmotor compressor (24),...
  • Page 27 All manuals and user guides at all-guides.com Performance Data High speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps High High speed gear ratio 2150e pumps 2150HS/3- - - A/PH A/PH Pump Pump 2150HS/3 2150HS/3 A/PH Pump Frequency —...
  • Page 28 All manuals and user guides at all-guides.com Performance Data Medium speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps Medium Medium speed gear ratio 2150e pumps 2150HS/3- - - A/PH A/PH Pump Pump 2150HS/3 2150HS/3 A/PH Pump Frequency —...
  • Page 29 All manuals and user guides at all-guides.com Performance Data Low speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps speed gear ratio 2150e pumps 2150HS/3- - - A/PH A/PH Pump Pump 2150HS/3 2150HS/3 A/PH Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles...
  • Page 30 All manuals and user guides at all-guides.com Performance Data High speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps High High speed gear ratio 3000e pumps 3000HS Pump Pump 3000HS 3000HS Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles...
  • Page 31 All manuals and user guides at all-guides.com Performance Data Medium speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps Medium Medium speed gear ratio 3000e pumps 3000HS Pump Pump 3000HS 3000HS Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles...
  • Page 32 All manuals and user guides at all-guides.com Performance Data Low speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps speed gear ratio 3000e pumps 3000HS Pump Pump 3000HS 3000HS Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per...
  • Page 33 All manuals and user guides at all-guides.com Performance Data Medium speed speed gear gear ratio ratio 4000e 4000e HS HS pumps pumps Medium Medium speed gear ratio 4000e pumps 4000HS Pump Pump 4000HS 4000HS Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles...
  • Page 34 All manuals and user guides at all-guides.com Performance Data Low speed speed gear gear ratio ratio 4000e 4000e HS HS pumps pumps speed gear ratio 4000e pumps 4000HS Pump Pump 4000HS 4000HS Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per...
  • Page 35 All manuals and user guides at all-guides.com Performance Data How to to to Calculate Calculate Your Your System’s System’s Net Net Positive Positive Suction Suction Head Head – – – Available Available Calculate Your System’s Positive Suction Head Available (NPSHa) (NPSHa) (NPSHa) For a given flow rate, there must be a minimum...

  • Page 36: Dimensions (2150T Pump)

    All manuals and user guides at all-guides.com Dimensions (2150T Pump) Dimensions (2150T (2150T Pump) Pump) Dimensions Dimensions (2150T Pump) Stainless steel 2150T pump with compressor 3A5132K...
  • Page 37 All manuals and user guides at all-guides.com Dimensions (2150T Pump) Stainless steel 2150T pump without compressor 3A5132K...
  • Page 38 All manuals and user guides at all-guides.com Table Table Table 1 1 1 Dimensions Dimensions Dimensions for for SaniForce SaniForce SaniForce 2150T 2150T 2150T Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm)

  • Page 39: Dimensions (2150Hs/3-A/Ph Pumps)

    All manuals and user guides at all-guides.com Dimensions (2150HS/3-A/PH Pumps) Dimensions (2150HS/3-A/PH (2150HS/3-A/PH Pumps) Pumps) Dimensions Dimensions (2150HS/3-A/PH Pumps) Stainless steel 2150__ pump without compressor 3A5132K...
  • Page 40 All manuals and user guides at all-guides.com Table Table Table 2 2 2 Dimensions Dimensions Dimensions for for SaniForce SaniForce 2150HS/3 SaniForce 2150HS/3 2150HS/3- - - A/PH A/PH A/PH Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm)

  • Page 41: Dimensions (3000Hs Flapper Pump)

    All manuals and user guides at all-guides.com Dimensions (3000HS Flapper Pump) Dimensions (3000HS (3000HS Flapper Flapper Pump) Pump) Dimensions Dimensions (3000HS Flapper Pump) Pump without compressor 3A5132K...
  • Page 42 All manuals and user guides at all-guides.com Table Table Table 3 3 3 Dimensions Dimensions Dimensions for for SaniForce SaniForce SaniForce 3000HS 3000HS 3000HS Pump Pump Pump Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm)

  • Page 43: Dimensions (4000Hs Flapper Pump)

    All manuals and user guides at all-guides.com Dimensions (4000HS Flapper Pump) Dimensions (4000HS (4000HS Flapper Flapper Pump) Pump) Dimensions Dimensions (4000HS Flapper Pump) Pump without compressor 3A5132K...
  • Page 44 All manuals and user guides at all-guides.com Table Table Table 4 4 4 Dimensions Dimensions Dimensions for for SaniForce SaniForce 4000HS SaniForce 4000HS 4000HS Flapper Flapper Flapper Pump Pump Pump Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm)

  • Page 45: Technical Data

    All manuals and user guides at all-guides.com Technical Data Technical Technical Technical Data Data Data SaniForce SaniForce SaniForce Electric Electric Double Electric Double Double Diaphragm Diaphragm Pump Diaphragm Pump Pump Metric Metric Metric Maximum fluid working pressure 2150 100 psi 0.69 MPa, 6.9 bar 3000HS, 4000HS 60 psi...
  • Page 46 All manuals and user guides at all-guides.com Technical Data Maximum Amperage Load 19.5 A (230V) / 9.75 A (460V) IE Rating AC, Standard CE (14A, 15A, 16A) Power 5.0 HP 3.7 kW Number of Motor Poles 4–Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 16.46...
  • Page 47 All manuals and user guides at all-guides.com Technical Data AC, Explosionproof (04D) Power 7.5 HP 5.5 kW Number of Motor Poles 4–Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 11.88 Voltage 3–phase 230V / 3–Phase 460V Maximum Amperage Load 20.0 A (230V) / 10.0 A (460V) AC, Explosionproof (14D)
  • Page 48 All manuals and user guides at all-guides.com Technical Data Noise Noise Data Noise Data Data Sound Power (measured per ISO-9614–2) at 90 psi fluid pressure and 80 cpm 84 dBa at 60 psi fluid pressure and 160 cpm (full flow) 92 dBa Sound Pressure [tested 3.28 ft (1 m) from equipment] at 90 psi fluid pressure and 80 cpm...
  • Page 49 All manuals and user guides at all-guides.com Pump Weights Weights Pump Pump Weights Pump Motor/Gearbox Material Standard AC ATEX AC Flameproof AC No Gear- motor Center Model Section 2150T Aluminum Stainless Steel 2150HS/3- Aluminum A/PH Stainless Steel 3000HS Aluminum Stainless Steel 4000HS Aluminum...
  • Page 50 All manuals and user guides at all-guides.com California Proposition 65 Variable Frequency Drives (2 hp) Model Hp/kW Input Voltage Voltage Range Range Nominal Output Output Voltage Voltage † Model Model Hp/kW Hp/kW Input Input Voltage Range Nominal Nominal Output Voltage 17K696 3.0/2.2 170–264 Vac...
  • Page 51 All manuals and user guides at all-guides.com Notes Notes Notes Notes 3A5132K...
  • Page 52 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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