Graco SaniForce 1040 Operation
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Graco SaniForce 1040 Operation

Graco SaniForce 1040 Operation

High sanitation diaphragm pumps
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Operation
SaniForce
Diaphragm Pumps
Models 1040, 1590, 2150, 3150, 4150
For use in sanitary applications. For professional use only.
120 psi (0.8 MPa, 8 bar) Maximum Fluid Working Pressure
120 psi (0.8 MPa, 8 bar) Maximum Air Input Pressure
Important Safety Instructions. Read
all warnings and instructions in this
manual. Save these instructions.
®
High Sanitation
3A5999D
EN

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Summary of Contents for Graco SaniForce 1040

  • Page 1 Operation ® SaniForce High Sanitation Diaphragm Pumps 3A5999D Models 1040, 1590, 2150, 3150, 4150 For use in sanitary applications. For professional use only. 120 psi (0.8 MPa, 8 bar) Maximum Fluid Working Pressure 120 psi (0.8 MPa, 8 bar) Maximum Air Input Pressure Important Safety Instructions.

  • Page 2: Table Of Contents

    Maintenance ......12 Graco Information ......30 Lubrication .

  • Page 3: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
  • Page 4 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 5: Configuration Number Matrix

    Configuration Number Matrix Configuration Number Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. When you receive your pump, record the 9 character part number found on the shipping box (e.g., SP3F.0018): _____________ Also record the configuration number on the pump ID plate to assist you when ordering replacement parts:...

  • Page 6: Material Temperature Range

    2. Click on Where to Buy and use the Distributor Locator. To Specify the Configuration of a New Pump Please call your distributor. Use the Online Diaphragm Pump Selector at www.graco.com. Search for Selector. To Order Replacement Parts Please call your distributor.

  • Page 7: Installation

    The typical installation shown in F . 2 is only a guide for selecting and installing system compo- nents. Contact your Graco distributor for assistance in planning a system to suit your needs. The equipment must be grounded to reduce the risk of •...

  • Page 8: Mountings

    Installation Mountings information on installing the sensors. See Related Manuals, page 2. NOTE: The pump exhaust air may contain contami- nants. Ventilate to a remote area if the contaminants could affect your fluid supply. See Air Exhaust Ventila- tion on page 10. Do not connect the coupler (E) to the fitting until you •...

  • Page 9: Fluid Outlet Line

    Installation Fluid Outlet Line 1. Use flexible, grounded fluid hoses. 2. For best sealing results, use a standard tri-clamp or DIN style sanitary gasket of a flexible material such A fluid drain valve (K) is required to relieve pressure in as EPDM, Buna-N, fluoroelastomer, or silicone.

  • Page 10: Air Exhaust Ventilation

    Installation Air Exhaust Ventilation The air exhaust port is 3/4 npt(f). Do not restrict the air exhaust port. Excessive exhaust restriction can cause erratic pump operation. To provide a remote exhaust: Be sure the system is properly ventilated for your type 1.

  • Page 11: Operation

    Operation Operation Pressure Relief Procedure Adjusting the Pump below, under Flushing on page 12, or refer to the appropriate repair manual. Follow the Pressure Relief Procedure when- ever you see this symbol. Starting and Adjusting the Pump 1. Be sure the pump is properly grounded. See Grounding, page 7.

  • Page 12: Maintenance

    Maintenance Maintenance Lubrication Routine Cleaning of Product Contact Section of Pump The air valve is designed to operate unlubricated. If lubrication is desired, every 500 hours of operation (or monthly) remove the hose from the pump air inlet and add two drops of machine oil to the air inlet. NOTICE NOTE: The pump and the system should be cleaned in Do not over-lubricate the pump.

  • Page 13: Preventive Maintenance Schedule

    Maintenance Preventive Maintenance Schedule Establish a preventive maintenance schedule based on The following is a list of recommended maintenance the pump’s service history. This is especially important procedures and frequencies. Maintenance must be for prevention of spills or leakage due to diaphragm performed by trained personnel per the established failure.

  • Page 14: 1040 Specifications

    1040 Specifications 1040 Specifications 1040 Dimensions Ø 0.40 in (10 mm) A 19.3 in (49.0 cm) B 13.7 in (34.8 cm) C 10.5 in (26.7 cm) D 2.6 in (6.6 cm) E 15.7 in (39.9 cm) F 12.3 in (31.2 cm) G 8.5 in (21.6 cm) 3A5999D...

  • Page 15: 1040 Performance Chart

    1040 Specifications 1040 Performance Chart (9.7, 0.97) (8.3, 0.83) (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14) (19) (38) (57) (76) (95) (114) (132) (151) (170) FLUID FLOW -- gpm (lpm) AIR PRESSURE D 120 psi air (8.4 bar, 0.84 MPa) C 100 psi air (7 bar, 0.7 MPa) (1.87) B 70 psi air (4.8 b...

  • Page 16: 1040 Technical Data

    1040 Specifications 1040 Technical Data 3A5999D...

  • Page 17: 1590 Specifications

    1590 Specifications 1590 Specifications 1590 Dimensions Ø 0.43 in (11 mm) A 32.6 in (82.8 cm) B 17.0 in (43.2 cm) C 17.3 in (43.9 cm) D 10.6 in (26.9 cm) E 21.0 in (53.3 cm) F 23.8 in (60.5 cm) J 14.5 in (36.8 cm) K 21.0 in (53.3 cm) 3A5999D...

  • Page 18: 1590 Performance Charts

    1590 Specifications 1590 Performance Charts Ball Check pump (9.7, 0.97) (8.3, 0.83) (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14) (76) (151) (227) (303) (379) (454) FLUID FLOW -- gpm (lpm) Pump tested in water with inlet submerged. (4.28) (3.75) AIR PRESSURE...
  • Page 19 1590 Specifications Flapper Check pump (9.7, 0.97) (8.3, 0.83) (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14) (38) (76) (114) (151) (189) (227) (265) (303) (341) FLUID FLOW -- gpm (lpm) Pump tested in water with inlet submerged. (4.82) (4.28) AIR PRESSURE...

  • Page 20: 1590 Technical Data

    1590 Specifications 1590 Technical Data 3A5999D...

  • Page 21: 2150 Specifications

    2150 Specifications 2150 Specifications 2150 Dimensions Ø 0.43 in (11 mm) A 35.7 in (90.7 cm) B 19.3 in (49.0 cm) C 17.3 in (43.9 cm) D 7.5 in (19.1 cm) E 27.0 in (68.6 cm) F 23.8 in (60.5 cm) J 14.5 in (36.8 cm) K 21.0 in (53.3 cm) 3A5999D...

  • Page 22: 2150 Performance Chart

    2150 Specifications 2150 Performance Chart (9.7, 0.97) (8.3, 0.83) (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14) (76) (151) (227) (303) (379) (454) (530) (606) (681) (757) FLUID FLOW -- gpm (lpm) (Pump tested in water with inlet submerged) (6.70) (5.36)

  • Page 23: 3150 Specifications

    3150 Specifications 3150 Specifications 3150 Dimensions Ø 0.43 in (11 mm) A 39.5 in (100.3 cm) B 20.5 in (52.1 cm) C 17.3 in (43.9 cm) D 4.5 in (11.4 cm) E 33.2 in (84.3 cm) F 23.8 in (60.5 cm) J 14.5 in (36.8 cm) K 21.0 in (53.3 cm) 3A5999D...
  • Page 24 3150 Specifications 3150 Horizontal Mount Ø 0.53 in (13.5 mm) G 19.9 in (50.5 cm) H 22.4 in (56.9 cm) J 14.0 in (35.6 cm) K 15.2 in (38.6 cm) L 54.5 in (138.4 cm) L2 23.0 in (58.4 cm) M 13.8 in (35.1 cm) N 12.2 in (31.0 cm) 3A5999D...

  • Page 25: 3150 Performance Chart

    3150 Specifications 3150 Performance Chart (9.7, 0.97) (8.3, 0.83) (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14) (76) (151) (227) (303) (379) (454) (530) FLUID FLOW -- gpm (lpm) Pump tested in water with (6.70) inlet submerged (5.36) AIR PRESSURE D 120 psi air (8.4 bar, 0.84 MPa) (4.02)

  • Page 26: 4150 Specifications

    4150 Specifications 4150 Specifications 4150 Dimensions Ø 0.53 in (13.5 mm) A 45.9 in (116.6 cm) B 23.1 in (58.7 cm) C 11.6 in (29.5 cm) D 4.5 in (11.4 cm) E 39.0 in (99.1 cm) F 21.2 in (53.8 cm) G 16.0 in (40.6 cm) 3A5999D...
  • Page 27 4150 Specifications 4150 Horizontal Mount Ø 0.53 in (13.5 mm) G 19.9 in (50.5 cm) H 24.4 in (62.0 cm) J 14.0 in (35.6 cm) K 16.0 in (40.6 cm) L 58.5 in (148.6 cm) L2 23.7 in (60.2 cm) M 13.8 in (35.1 cm) N 12.2 in (31.0 cm) 3A5999D...

  • Page 28: 4150 Performance Chart

    4150 Specifications 4150 Performance Chart (9.7, 0.97) (8.3, 0.83) (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14) (38) (76) (114) (151) (189) (227) (265) (303) (341) (379) FLUID FLOW -- gpm (lpm) Pump tested in water (6.70) with inlet submerged (5.36) AIR PRESSURE D 120 psi air (8.4 bar, 0.84 MPa)

  • Page 29: 2150, 3150, 4150 Technical Data

    4150 Specifications 2150, 3150, 4150 Technical Data California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 3A5999D...

  • Page 30: Graco Information

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Saniforce 1590Saniforce 2150Saniforce 3150Saniforce 4150

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