Graco SaniForce 2150 Operation Manual
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Graco SaniForce 2150 Operation Manual

Graco SaniForce 2150 Operation Manual

Electric - operated diaphragm pump
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Repair/Parts
SaniForce® 2150, 3000, 4000,
Electric - Operated Diaphragm
Pump
2 2 2 - - - Inch,
Inch, 3 3 3 - - - Inch,
Inch, and
and 4 4 4 - - - Inch
Inch,
Inch,
and
Not approved
approved for
for use
use in in in explosive
Not
Not
approved
for
use
Approvals
Approvals
Approvals page
page for
page
for more
for
more information.
more
Important Safety
Important
Important
Safety Instructions
Safety
Read all warnings and instructions in this manual and in your
Operation manual. Save
For maximum working pressure, see
Technical Data sheets
See page 7 for approvals.
Inch pumps
pumps with
with electric
electric drive
Inch
pumps
with
electric
explosive atmospheres
atmospheres or or or hazardous
explosive
atmospheres
information. For
information.
For
For professional
professional use
professional
Instructions
Instructions
Save
Save these
these instructions.
these
instructions.
instructions.
PROVEN QUALITY. LEADING TECHNOLOGY.
drive for
for fluid
fluid transfer
transfer applications.
drive
for
fluid
transfer
hazardous locations
locations unless
hazardous
locations
use only.
use
only.
only.
3A5133J
applications.
applications.
unless otherwise
otherwise stated.
stated. See
unless
otherwise
stated.
EN
See
See

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Summary of Contents for Graco SaniForce 2150

  • Page 1 Repair/Parts SaniForce® 2150, 3000, 4000, Electric - Operated Diaphragm 3A5133J Pump 2 2 2 - - - Inch, Inch, 3 3 3 - - - Inch, Inch, and and 4 4 4 - - - Inch Inch pumps pumps with with electric electric drive drive for...

  • Page 2: Table Of Contents

    Contents Contents Contents Related Manuals ..........2 Check Valve Repair ........11 Standard Diaphragm Repair ......14 Warnings ............3 Overmolded Diaphragm Repair..... 16 Configuration Number Matrix ....... 6 Center Section Repair ........18 Replace the Compressor ......23 Ordering Information ........... 8 Parts..............

  • Page 3: Warnings

    Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
  • Page 4 Warnings WARNING PRESSURIZED PRESSURIZED PRESSURIZED EQUIPMENT EQUIPMENT EQUIPMENT HAZARD HAZARD HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Pressure Relief Pressure Relief Procedure Relief Procedure Procedure when you stop spraying/dispensing and before...
  • Page 5 Warnings WARNING THERMAL THERMAL THERMAL EXPANSION EXPANSION HAZARD EXPANSION HAZARD HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

  • Page 6: Configuration Number Matrix

    Configuration Number Matrix Configuration Number Number Matrix Matrix Configuration Configuration Number Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. 2150TE,A04AS1 - - - 3SSPTPTPT 3SSPTPTPT 2150TE,A04AS1 2150TE,A04AS1...
  • Page 7 Configuration Number Matrix Fluid Covers Covers and Seat Material Material Ball or or or Check Check Material Material Diaphragm Diaphragm Diaphragm Material Material Material Manifold EN 10204 10204 Fluid Fluid Covers Seat Seat Material Ball Ball Check Material Manifold Manifold 10204 Manifolds Manifolds...

  • Page 8: Ordering Information

    Use the Online Online Online Diaphragm Diaphragm Diaphragm Pump Pump Pump Selector Selector Selector Tool Tool at at at Tool www.graco.com www.graco.com. . . Search for Selector www.graco.com Selector Selector. To Order Order Replacement Order Replacement Parts Replacement Parts Parts Please call call your your distributor.

  • Page 9: Troubleshooting

    Troubleshooting Troubleshooting Troubleshooting Troubleshooting • Follow the Pressure Relief Procedure, page • Check all possible problems and causes before before checking or servicing the equipment. disassembly. Problem Cause Solution Problem Problem Cause Cause Solution Solution Pump cycles but will not Pump is running too fast, causing Slow down the controller (VFD) prime and/or pump.
  • Page 10 Troubleshooting Problem Cause Solution Problem Problem Cause Cause Solution Solution Air consumption is higher A fitting is loose. Tighten. Inspect thread sealant. than expected. Replace. Loose or damaged o-rings or shaft seal. Diaphragm (or backup) ruptured. Replace. Air bubbles in fluid. Suction line is loose.

  • Page 11: Repair

    Repair Repair Repair Repair Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure Disassemble Disassemble the Disassemble the Ball Ball Ball Check Check Check Valve Valve Valve 1. Follow the Pressure Relief Procedure, page Follow the Pressure Relief Procedure Remove power from the motor. Disconnect all whenever you see this symbol.
  • Page 12 Repair Arrow (A) must point toward outlet manifold. Radiused seating surface must face the ball (7). Large champfer on O.D. must face o-ring. 3A5133J...
  • Page 13 Repair Disassemble Disassemble Disassemble the the Flapper Flapper Flapper Check Check Valve Check Valve Valve Reassemble Reassemble the Reassemble the Flapper Flapper Flapper Check Check Valve Check Valve Valve 1. Follow the Pressure Relief Procedure, page 1. Clean all parts and inspect for wear or damage. Remove power from the motor.

  • Page 14: Standard Diaphragm Repair

    Repair Standard Diaphragm Diaphragm Repair Repair Standard Standard Diaphragm Repair b. Rotate the drive shaft to move the piston fully to the other side. Repeat step 4a. 5. To continue with disassembly, see Disassemble the Center Section, page Tools Required Required Tools Tools...
  • Page 15 Repair Reassemble Reassemble Reassemble the the Standard Standard Diaphragms Standard Diaphragms Diaphragms 4. Clean the female threads of the piston shaft NOTICE NOTICE NOTICE with a wire brush dipped in solvent to remove any residual thread locker. Apply thread-locking After reassembly, allow the thread locker to cure primer and allow it to dry.

  • Page 16: Overmolded Diaphragm Repair

    Repair Overmolded Diaphragm Diaphragm Repair Repair Overmolded Overmolded Diaphragm Repair b. Rotate the drive shaft to move the piston fully to the other side. Repeat step 4a. 5. To continue with disassembly, see Disassemble the Center Section, page Tools Tools Tools Required Required Required...
  • Page 17 Repair 5. Apply medium-strength (blue) thread locker to 8. Repeat to install the other diaphragm assembly. the threads of the bolt. 9. Attach the fluid covers. 6. Hold a 28 mm wrench on the wrench flats of the 10. Reassemble the check valves and manifolds. piston shaft.

  • Page 18: Center Section Repair

    Repair Center Section Section Repair Repair Center Center Section Repair 7. Use a 3/4–16 bolt to push out the drive shaft assembly (112). You can also use the bearing bolt (106), but remove the bearing (107) first. Be sure that the groove on the drive shaft remains aligned with the markings in the center section.
  • Page 19 Repair Reassemble Reassemble Reassemble the the Center Center Center Section Section Section 1. Clean and dry the center housing (101), the 5. Install o-ring (109) to the center housing (101). center of the piston (102) and the drive shaft 6. Apply anti-seize lubricant on the mating edges of (112).
  • Page 20 Repair Apply medium-strength (blue) thread locker to threads. Torque to 15–25 ft-lb (20–34 N•m). Lips must face IN IN IN toward the center. Apply anti-seize lubricant liberally on the radial surfaces of the drive shaft assembly. Install the drive shaft assembly with the groove facing up.
  • Page 21 Repair Disconnect Disconnect Disconnect the the Motor Motor Motor and and Gearbox Gearbox Gearbox NOTE: NOTE: Normally, the motor remains connected to the NOTE: 1. Use a 3/4 in. socket wrench to remove 4 screws gearbox. Disconnect the motor only if you suspect (122).
  • Page 22 Repair Leak Leak Leak Sensor Sensor Repair Sensor Repair Repair NOTE: NOTE: NOTE: A previous design of the leak sensor exists. If e. If the continuity tests result indicate that your leak sensor contains a jam nut, refer to manual the leak sensor is not functioning properly, 3A5133A for repair instructions.

  • Page 23: Replace The Compressor

    Repair Replace the the Compressor Compressor Replace Replace Compressor To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. 1. Follow the Pressure Relief Procedure, page 2.

  • Page 24: Parts

    Parts Parts Parts Parts 2150T Pump Pump 2150T 2150T Pump 3A5133J...
  • Page 25 Parts 2150HS Ball Ball Check Check Pump Pump 2150HS 2150HS Ball Check Pump 3A5133J...
  • Page 26 Parts 3000HS Flapper Flapper Pump Pump 3000HS 3000HS Flapper Pump 3A5133J...
  • Page 27 Parts 4000HS Flapper Flapper Pump Pump 4000HS 4000HS Flapper Pump 3A5133J...
  • Page 28 Parts Parts/Kits Quick Quick Reference Reference Parts/Kits Parts/Kits Quick Reference Use this table as a quick reference for parts/kits. Go to the pages indicated in the table for a full description of kit contents. Description Qty. Qty. Qty. Description Qty. Qty.
  • Page 29 Parts Qty. Qty. Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Ref. Ref. Part Ref. Part Part Description Description Description Qty. Qty. 510490 — — — 3000HS — — — 25E384 CONTROL, air, with bracket 16D245 — — — 4000HS —...
  • Page 30 Parts Center Section Section Center Center Section Sample Configuration Number Pump Wetted Drive Center Gear Box Motor Fluid Seats Balls Diaphragms Manifold Model Section Section and Motor Covers Seals Material Material Manifolds 2150 S1-3 A A A 3A5133J...
  • Page 31 Parts Part Part Part Description Description Description Part Part Part Description Description Description — — — COUPLER; included with HOUSING, center, 118a assembly; includes plugs Ref 118 — — — KEY; included with Ref 118 118b 25B415 Aluminum (Axx Axx) —...
  • Page 32 Parts Diaphragms Diaphragms Diaphragms Sample Configuration Number Pump Wetted Drive Center Motor Fluid Seats Balls Diaphragms Manifold Gear Box Model Section Section and Motor Covers Seals Material Material Manifolds 2150 S1-3 Bolt Bolt- - - Through Bolt Through Through Diaphragm Diaphragm Diaphragm Kits Kits...

  • Page 33: Kits And Accessories

    Parts Kits and and Accessories Accessories Kits Kits Accessories Center Center Section Center Section Repair Section Repair Repair Tool Tool Kit Tool Kit 25B434 25B434 25B434 Includes tools needed to remove the bearing from the center section. Bearing Puller Puller Kit Kit 17J718 17J718 Bearing...

  • Page 34: Technical Data

    Technical Data Technical Data Data Technical Technical Data SaniForce SaniForce SaniForce Electric Electric Electric Double Double Double Diaphragm Diaphragm Pump Diaphragm Pump Pump Metric Metric Metric Maximum fluid working pressure 2150 100 psi 0.69 MPa, 6.9 bar 60 psi 0.41 MPa, 4.1 bar 3000HS, 4000HS Air pressure operating range 2150...
  • Page 35 Technical Data Maximum Amperage Load 19.5 A (230V) / 9.75 A (460V) IE Rating AC, Standard CE (14A, 15A, 16A) Power 5.0 HP 3.7 kW Number of Motor Poles 4–Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 16.46...
  • Page 36 Technical Data AC, Explosionproof (04D) Power 7.5 HP 5.5 kW Number of Motor Poles 4–Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 11.88 Voltage 3–phase 230V / 3–Phase 460V Maximum Amperage Load 20.0 A (230V) / 10.0 A (460V) AC, Explosionproof (14D) Power 5.0 HP...
  • Page 37 Technical Data Noise Noise Noise Data Data Data Sound Power (measured per ISO-9614–2) at 90 psi fluid pressure and 80 cpm 84 dBa at 60 psi fluid pressure and 160 cpm (full flow) 92 dBa Sound Pressure [tested 3.28 ft (1 m) from equipment] at 90 psi fluid pressure and 80 cpm 74 dBa at 60 psi fluid pressure and 160 cpm (full flow)
  • Page 38 Pump Weights Weights Pump Pump Weights Pump Motor/Gearbox Material Standard AC ATEX AC Flameproof AC No Gear- motor Center Model Section 2150T Aluminum Stainless Steel 2150HS/3- Aluminum A/PH Stainless Steel 3000HS Aluminum Stainless Steel 4000HS Aluminum Stainless Steel...
  • Page 39 Technical Data Variable Frequency Drives (2 hp) Model Model Model Hp/kW Hp/kW Hp/kW Input Input Voltage Input Voltage Range Voltage Range Range Nominal Nominal Nominal Output Output Voltage Output Voltage † Voltage 17K696 3.0/2.2 170–264 Vac 208–240 Vac, 3 phase 17K697 3.0/2.2 340–528 Vac...
  • Page 40 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Saniforce 3000Saniforce 4000

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