Table of Contents
Advertisement
INSTRUCTIONS-PARTS LIST
This manual contains IMPORTANT
WARNINGS AND INSTRUCTIONS
READ AND RETAIN FOR REFERENCE
BULLDOG and KING PUMPS
DRUM LENGTH, WITH PRIMING PISTON
10:1 RATIO BULLDOG PUMPS
100 psi (7 bar) MAXIMUM AIR WORKING PRESSURE
1000 psi (70 bar) MAXIMUM FLUID WORKING PRESSURE
Model 204-287, Series K
With Standard Air Motor
Model 215-873, Series B
With Quiet Air Motor
Model 222-526, Series A
With Standard Air Motor and Severe-Duty Displacement Pump
Model 223-984, Series A
With Quiet Air Motor and Severe-Duty Displacement Pump
20:1 RATIO KING PUMPS
90 psi (6 bar) MAXIMUM AIR WORKING PRESSURE
1800 psi (124 bar) MAXIMUM FLUID WORKING PRESSURE
Model 222-248, Series A
With Standard Air Motor
Model 222-539, Series A
With Standard Air Motor and Severe-Duty Displacement Pump
Model 223-991, Series A
With Quiet Air Motor and Severe-Duty Displacement Pump
TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2, 3
. . . . . . . . . . . . . . . . . . .
8-11
. . . . . . . . . . . . . . . .
12
. . . . . . . . . . . . . . . . . . . . .
13
. . . . . . . . . . . . .
14
. . . . . . . . . . . . . . . . .
15
. . . . . . . . . . . . .
13, 15
16-18
19
19
Back Cover
Back Cover
4
4
5
6
7
Model 204-287 Shown
306-646
Rev R
Supersedes P
Advertisement
Table of Contents
Related Manuals for Graco BULLDOG 204–287, Series K Instructions–parts list
Summary of Contents for Graco BULLDOG 204–287, Series K Instructions–parts list
-
Page 1: Table Of Contents
......Back Cover GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441... -
Page 2: Safety Warnings
SAFETY WARNINGS HIGH PRESSURE FLUID CAN CAUSE SERIOUS INJURY. FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read And Understand All Instruction Manuals Before Operating Equipment. MOVING PARTS HAZARD KEEP HANDS AND FINGERS AWAY FROM THE PRIMING PISTON The air motor piston (located behind the air motor shield) also moves DURING OPERATION AND WHENEVER THE PUMP IS CHARGED when air is supplied to the motor. - Page 3 Do not use fluids which are not compatible with the in- high pressure spray emitted from it can cause a fluid injection injury or ner tube and cover of the hose. DO NOT expose Graco hoses to tem- other serious bodily injury or property damage.
-
Page 4: Warnings
Two accessories are required in your system: a bleed–type master air valve (D) and a fluid drain See pages 16–18 for accessories available from Graco. valve (H). These accessories help reduce the risk of Be sure all accessories are properly sized to withstand serious bodily injury including fluid injection, splash- the pressures in the system. -
Page 5: Operation
Keep the packing nut/wet–cup (21) one–half full with Graco Throat Seal Liquid (TSL), to help prevent the fluid NOTE: A pump runaway valve (F) can be installed on being pumped from drying on the displacement rod and the air line to automatically shut off the pump if it damaging the packings. -
Page 6: Maintenance
MAINTENANCE Shutdown and Care of the Pump metal part of the gun/valve firmly to the side of a Always follow the Pressure Relief Procedure Warning grounded metal pail and use the lowest possible fluid on page 7 whenever you shut of f the pump. Stop the pressure during flushing. -
Page 7: Troubleshooting Guide
TROUBLESHOOTING GUIDE WARNING Pressure Relief Procedure To reduce the risk of serious bodily injury, including fluid injec- 6. Engage the gun/valve safety latch. tion, splashing in the eyes or on the skin, or injury from moving 7. Open the drain valve and/or the pump bleeder valve (re- parts, always follow this procedure whenever you shut off the quired in your system), having a container ready to catch pump, when checking or servicing any part of the spray/dis-... -
Page 8: Displacement Pump Service
DISPLACEMENT PUMP SERVICE 5. Pull the cylinder (39) down out of the outlet housing WARNING (26). Inspect the inner surface of the cylinder and the Moving parts can pinch or amputate your fingers or outer surface of the displacement rod (18) for other body parts. - Page 9 9. Carefully guide the intake valve housing (28) up over rod, tighten the tie bolt (8) on the side which is bind- the priming rod (32) and install it on the cylinder (39). ing. Insert the four tie bolts (8) through the outlet housing 13.
- Page 10 Model 222–638 Displacement Pump 3. Install the piston (38), valve plate (34), and adapter (61) on the displacement rod (60). (Used on Models 222–526, 222–539, 223–984 and 223–991) 4. Thread the connecting rod (62) into the adapter (61) and secure with the pin (7). NOTE: Before beginning, read “Before Y ou Start”...
- Page 11 DISPLACEMENT PUMP 222–638 REF. NO. 2 DISPLACEMENT PUMP INCLUDES DETAIL A ITEMS 3–38, 56–66 LIPS OF V–PACKINGS THROAT MUST GLAND/ FACE PACKING DOWN STACK DETAIL B TORQUE TO 60 ft–lb (82 N.m) LIPS OF PACKING TORQUE TO MUST 40–50 ft–lb FACE UP (54–68 N.m) SEE DETAIL A...
-
Page 12: Parts Drawing - Standard Pumps
PARTS DRAWING – STANDARD PUMPS Model 222–248, Series A Model 215–873, Series B 20:1 Ratio King Pump 10:1 Ratio Bulldog Pump with Standard Air Motor with Quiet Air Motor Includes items 1–66 Includes items 1–66 Model 204–287, Series K 10:1 Ratio Bulldog Pump with Standard Air Motor Includes items 1–66 LIPS OF... -
Page 13: Parts List - Standard Pumps
2. Check the parts list to identify the correct part number; do not use 1.5” (38 mm) long the ref. no. when ordering. 100–104** PIN, cotter; 0.125” (3.2 mm) dia. x 3. Order all parts from your nearest Graco distributor. 1.75” (45 mm) long 6 digit 101–712 NUT, lock; 5/8–11; w/nylon insert... -
Page 14: Parts Drawing - Severe-Duty Pumps
PARTS DRAWING – SEVERE–DUTY PUMPS Model 222–539, Series A Model 222–526, Series A 20:1 Ratio King Pump 10:1 Ratio Bulldog Pump with Standard Air Motor with Standard Air Motor and Severe–Duty Displacement Pump and Severe–Duty Displacement Pump Includes items 1–66 Includes items 1–66 Model 223–991, Series A Model 223–984, Series A... -
Page 15: Parts List - Severe-Duty Pumps
2. Check the parts list to identify the correct part number; do not use 168–211 COUPLING, connecting rod the ref. no. when ordering. Models 222–539 and 223–991 only 3. Order all parts from your nearest Graco distributor. 161–543 COUPLING, connecting rod 6 digit Models 222–526 and 223–984 only... -
Page 16: Accessories
ACCESSORIES USE GENUINE GRACO PARTS AND ACCESSORIES Must be purchased separately . GROUNDING CLAMP 103–538 BLEED–TYPE MASTER AIR VALVE GROUND WIRE 208–950 300 psi (21 bar) MAXIMUM WORKING PRESSURE 7.6 m (25 ft) long, Relieves air trapped in the air line between the pump air 1.5 mm (12 gauge) - Page 17 ACCESSORIES USE GENUINE GRACO PARTS AND ACCESSORIES Must be purchased separately . GRACO THROAT SEAL LIQUID FLOOR STAND KIT 222–699 Non–evaporating liquid for wet cup Provides secure floor mounting for pump when used with bulk fluid containers. 3” npt fluid inlet. Includes instruc- 206–995...
- Page 18 ACCESSORIES USE GENUINE GRACO PARTS AND ACCESSORIES Must be purchased separately . HYDRA–MASTIC AUTOMATIC AIRLESS SPRAY GROUNDED BUNA–N FLUID HOSE GUN 206–660 3500 psi (240 bar) MAXIMUM WORKING PRESSURE 3000 psi (210 bar) MAXIMUM WORKING PRESSURE Part No. Length Thd. Size Has a 0.180 in.
-
Page 19: Dimensional Drawing
DIMENSIONS MOUNTING HOLE LAYOUT 11.25” (286 mm) DIA. AIR MOTOR BASE FLANGE USE GASKET 161–806 (ORDER SEPARATELY) 3/4 NPSM(F) 4.0” AIR INLET (102 mm) FOUR 0.44” (11.1 mm) HOLES ON 10.5” (267 mm) 1.375” BOLT CIRCLE (35 mm) 21.25” 9.75” (248 mm) DIA. (540 mm) OPTIONAL FLUID... -
Page 20: Technical Data
Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective.