Graco SaniForce 2150 Operation Manual
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Graco SaniForce 2150 Operation Manual

Electric-operated diaphragm pump
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Operation
SaniForce® 2150, 3000, 4000,
Electric - Operated Diaphragm
Pump
2–Inch, 3–Inch,
3–Inch, and
and 4–Inch
4–Inch pumps
2–Inch,
2–Inch,
3–Inch,
and
4–Inch
Not approved
approved for
for use
use in in in explosive
Not
Not
approved
for
use
Approvals
Approvals
Approvals page
page for
page
for more
for
more
more information.
Important
Important Safety
Important
Safety Instructions
Safety
Read all warnings and instructions in this manual and in your
Repair/Parts manual. Save
For Maximum Working Pressure, see
Technical Data sheets
See page 7 for approvals.
pumps with
with electric
electric drive
pumps
with
electric
explosive atmospheres
atmospheres or or or hazardous
explosive
atmospheres
information. For
information.
For
For professional
professional
professional use
Instructions
Instructions
Save
Save these
these instructions.
these
instructions.
instructions.
PROVEN QUALITY. LEADING TECHNOLOGY.
drive for
for fluid
fluid transfer
transfer applications.
drive
for
fluid
transfer
hazardous locations
locations unless
hazardous
locations
use only.
use
only.
only.
3A5132K
applications.
applications.
unless otherwise
otherwise stated.
stated. See
unless
otherwise
stated.
EN
See
See

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Summary of Contents for Graco SaniForce 2150

  • Page 1 Operation SaniForce® 2150, 3000, 4000, Electric - Operated Diaphragm 3A5132K Pump 2–Inch, 3–Inch, 3–Inch, and and 4–Inch 4–Inch pumps pumps with with electric electric drive drive for for fluid fluid transfer transfer applications. applications. 2–Inch, 2–Inch, 3–Inch, 4–Inch pumps with electric drive fluid...

  • Page 2: Table Of Contents

    Contents Contents Contents Related Manuals ..........2 Transfer Mode Vs. Low Pulsation Mode ..........20 Warnings ............3 Start and Adjust the Pump ......20 Configuration Number Matrix ....... 6 Pressure Relief Procedure......21 Pump Shutdown .......... 21 Ordering Information ........... 8 VFD Operation ...........

  • Page 3: Warnings

    Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
  • Page 4 Warnings WARNING PRESSURIZED PRESSURIZED PRESSURIZED EQUIPMENT EQUIPMENT EQUIPMENT HAZARD HAZARD HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Pressure Relief Pressure Relief Procedure Relief Procedure Procedure when you stop spraying/dispensing and before...
  • Page 5 Warnings WARNING THERMAL THERMAL THERMAL EXPANSION EXPANSION HAZARD EXPANSION HAZARD HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

  • Page 6: Configuration Number Matrix

    Configuration Number Matrix Configuration Number Number Matrix Matrix Configuration Configuration Number Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. 2150TE,A04AS1 - - - 3SSPTPTPT 3SSPTPTPT 2150TE,A04AS1 2150TE,A04AS1...
  • Page 7 Configuration Number Matrix Fluid Fluid Fluid Covers Covers Covers and Seat Seat Material Seat Material Ball Material Ball or or or Check Ball Check Check Diaphragm Diaphragm Material Diaphragm Material Manifold Material Manifold Manifold Certification Certification Certification Manifolds Material Seals Manifolds Manifolds Material...

  • Page 8: Ordering Information

    Use the Online Online Online Diaphragm Diaphragm Diaphragm Pump Pump Pump Selector Selector Selector Tool Tool at at at Tool www.graco.com www.graco.com. . . Search for Selector www.graco.com Selector Selector. To Order Order Replacement Order Replacement Parts Replacement Parts Parts Please call call your your distributor.

  • Page 9: Installation

    Lower the installed position of the pump selecting and installing system components. Contact relative to the liquid level in the supply. your Graco distributor for assistance in planning a system to suit your needs. Always use Genuine b. Reduce the friction length of the suction Graco Parts and accessories.
  • Page 10 Installation Figure 1 Typical Installation for pumps without a compressor System Components Components Accessories/Components Not Not Supplied Supplied System System Components Accessories/Components Accessories/Components Supplied Fluid inlet port Power cord to VFD Fluid outlet port Grounded, flexible air supply line Mounting feet Bleed-type master air valve Air inlet port Air filter/regulator assembly...
  • Page 11 Installation Figure 2 Typical installation of a pump with compressor System System Components System Components Components Accessories/Components Accessories/Components Accessories/Components Not Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD Fluid outlet port Power cord to compressor Mounting feet Grounded, flexible fluid supply line Air inlet port Fluid drain valve (may be required for your...

  • Page 12: Mount The 2150T Pump

    Mounting pump without Gearmotor A pump without a Graco gearbox and motor will require a mounting platform to provide support for the customer-supplied motor and gearbox To avoid serious injury or death from toxic fluid or and provide alignment with the pump alignment...

  • Page 13: 4000Hs Pump

    Installation Mount the the 2150 2150 HS/3 HS/3 - - - A/PH, A/PH, 3000HS, 3000HS, 4000HS 4000HS Pump Pump Mount Mount 2150 HS/3 A/PH, 3000HS, 4000HS Pump 1. All pump models must be securely mounted to the floor. Prior to securing, make sure the mounting surface is flat and that the pump base doesn’t wobble.

  • Page 14: Ground The System

    Connect the clamp end of the grounding wire to a true earth ground. A ground wire and clamp, Part 238909, is available from Graco. • Motor: Motor: Motors have a ground screw in the electrical Motor: box.

  • Page 15: Air Line

    Installation Air Line Line Line 2. Locate a master air valve (J) upstream from the regulator (H). Use it to isolate the system during cleaning and repair. Models Models that Models that that Include Include a a a Compressor: Include Compressor: Compressor: An air line is already connected from the compressor...

  • Page 16: Electrical Connections

    Installation Electrical Connections Connections Electrical Electrical Connections 6. Close the motor electrical box. Torque the bolts to 20 in-lb (2.2 N•m). Wire Wire Connections Wire Connections Connections at at at the the ATEX ATEX Motor ATEX Motor Motor (Motor (Motor Code (Motor Code Code C) C)
  • Page 17 Installation Wire Wire Wire Connections Connections Connections at at at the the Explosionproof Explosionproof Explosionproof Wire Wire Connections Wire Connections at at at the Connections the Variable Variable Frequency Variable Frequency Frequency Motor Motor Motor (Motor (Motor (Motor Code Code D) D) Code Drive Drive (VFD)

  • Page 18: Leak Sensor Wiring

    2. Open the access cover on the VFD. 3. For a Graco VFD, perform the following: Connect the power supply wires to the VFD, as follows: a. Wire one lead to terminal 4 on the rail.

  • Page 19: Compressor Wiring

    Follow these instructions to wire Graco Compressor 2. Install wiring system with proper connections (i.e. 24Y544 (120V) or 24Y545 (240V). conduit/fittings, power cable/cable grip) to the...

  • Page 20: Operation

    Operation Operation Operation Operation Start and and Adjust Adjust the the Pump Pump Start Start Adjust Pump 1. Be sure the pump is properly grounded. See Ground The System, page 2. Check fittings to be sure they are tight. Use a compatible liquid thread sealant on male threads.

  • Page 21: Pressure Relief Procedure

    Operation Pressure Relief Relief Procedure Procedure Pump Shutdown Shutdown Pressure Pressure Relief Procedure Pump Pump Shutdown Follow the Pressure Relief Procedure whenever you see this symbol. At the end of the work shift and before you check, adjust, clean, or repair the system, follow the Pressure Relief Procedure, page This equipment stays pressurized until pressure is relieved manually.

  • Page 22: Vfd Operation

    Control Panel Panel Panel NOTE: NOTE: NOTE: This information is specific to Graco’s VFD. For complete information about another manufacturer’s VFD, see the manufacturer’s instructions supplied with the VFD. STOP • The control panel display shows the status of the motor.

  • Page 23: Maintenance

    Maintenance Maintenance Maintenance Maintenance Flushing Flushing and Flushing and Storage Storage Storage To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes To avoid injury from fire, explosion, or electric shock, always ground equipment and waste and regulations.

  • Page 24: Performance Data

    Performance Data Performance Data Data Performance Performance Data Test Test Test Conditions: Conditions: Conditions: The pump was tested in water with 2. Set the VFD frequency corresponding to the the inlet submerged. The air pressure was set at 100 desired flow rate. Flow rates will increase with psi (6.9 bar).
  • Page 25 Performance Data Medium speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (14), (14), (15), (15), or or or Medium Medium speed gear ratio pumps with gearmotor compressor (14), (15), (16) (16) (16) A A A Power Limit Curve B B B...
  • Page 26 Performance Data Low speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (24), (24), (25), (25), or or or (26) (26) speed gear ratio pumps with gearmotor compressor (24), (25), (26) A A A Power Limit Curve B B B Net Positive Suction Head Required...
  • Page 27 Performance Data High speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps High High speed gear ratio 2150e pumps 2150HS/3 2150HS/3- - - A/PH 2150HS/3 A/PH Pump A/PH Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per...
  • Page 28 Performance Data Medium speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps Medium Medium speed gear ratio 2150e pumps 2150HS/3 2150HS/3- - - A/PH 2150HS/3 A/PH A/PH Pump Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per...
  • Page 29 Performance Data Low speed speed gear gear ratio ratio 2150e 2150e HS HS pumps pumps speed gear ratio 2150e pumps 2150HS/3 2150HS/3- - - A/PH 2150HS/3 A/PH Pump A/PH Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute)
  • Page 30 Performance Data High speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps High High speed gear ratio 3000e pumps 3000HS 3000HS Pump 3000HS Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency...
  • Page 31 Performance Data Medium speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps Medium Medium speed gear ratio 3000e pumps 3000HS 3000HS Pump 3000HS Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency...
  • Page 32 Performance Data Low speed speed gear gear ratio ratio 3000e 3000e HS HS pumps pumps speed gear ratio 3000e pumps 3000HS 3000HS Pump 3000HS Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency Frequency...
  • Page 33 Performance Data Medium speed speed gear gear ratio ratio 4000e 4000e HS HS pumps pumps Medium Medium speed gear ratio 4000e pumps 4000HS 4000HS Pump 4000HS Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency...
  • Page 34 Performance Data Low speed speed gear gear ratio ratio 4000e 4000e HS HS pumps pumps speed gear ratio 4000e pumps 4000HS 4000HS Pump 4000HS Pump Pump Frequency — — — Hz Hz (Pump (Pump Speed Speed Cycles Cycles per per Minute) Minute) Frequency Frequency...
  • Page 35 Performance Data How to to to Calculate Calculate Your Your System’s System’s Net Net Positive Positive Suction Suction Head Head – – – Available Available Calculate Your System’s Positive Suction Head Available (NPSHa) (NPSHa) (NPSHa) For a given flow rate, there must be a minimum of your system must be greater than the NPSHr to fluid head pressure supplied to the pump to prevent prevent cavitation and therefore increase efficiency...

  • Page 36: Dimensions (2150T Pump)

    Dimensions (2150T Pump) Dimensions (2150T (2150T Pump) Pump) Dimensions Dimensions (2150T Pump) Stainless steel 2150T pump with compressor 3A5132K...
  • Page 37 Dimensions (2150T Pump) Stainless steel 2150T pump without compressor 3A5132K...
  • Page 38 Table 1 1 1 Dimensions Dimensions for for SaniForce SaniForce 2150T 2150T Pumps Pumps Table Table Dimensions SaniForce 2150T Pumps Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code Code – – – Dimensions Dimensions Dimensions shown shown shown in in in inches inches (cm) inches (cm)

  • Page 39: Dimensions (2150Hs/3-A/Ph Pumps)

    Dimensions (2150HS/3-A/PH Pumps) Dimensions (2150HS/3-A/PH (2150HS/3-A/PH Pumps) Pumps) Dimensions Dimensions (2150HS/3-A/PH Pumps) Stainless steel 2150__ pump without compressor 3A5132K...
  • Page 40 Table 2 2 2 Dimensions Dimensions for for SaniForce SaniForce 2150HS/3 2150HS/3- - - A/PH A/PH Pumps Pumps Table Table Dimensions SaniForce 2150HS/3 A/PH Pumps Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code – – – Dimensions Code Dimensions Dimensions shown shown...

  • Page 41: Dimensions (3000Hs Flapper Pump)

    Dimensions (3000HS Flapper Pump) Dimensions (3000HS (3000HS Flapper Flapper Pump) Pump) Dimensions Dimensions (3000HS Flapper Pump) Pump without compressor 3A5132K...
  • Page 42 Table 3 3 3 Dimensions Dimensions for for SaniForce SaniForce 3000HS 3000HS Pump Pump Table Table Dimensions SaniForce 3000HS Pump Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code – – – Dimensions Code Dimensions Dimensions shown shown shown in in in inches inches inches (cm) (cm)

  • Page 43: Dimensions (4000Hs Flapper Pump)

    Dimensions (4000HS Flapper Pump) Dimensions (4000HS (4000HS Flapper Flapper Pump) Pump) Dimensions Dimensions (4000HS Flapper Pump) Pump without compressor 3A5132K...
  • Page 44 Table 4 4 4 Dimensions Dimensions for for SaniForce SaniForce 4000HS 4000HS Flapper Flapper Pump Pump Table Table Dimensions SaniForce 4000HS Flapper Pump Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code – – – Dimensions Code Dimensions Dimensions shown shown shown in in in inches inches...

  • Page 45: Technical Data

    Technical Data Technical Data Data Technical Technical Data SaniForce SaniForce SaniForce Electric Electric Double Electric Double Double Diaphragm Diaphragm Diaphragm Pump Pump Pump Metric Metric Metric Maximum fluid working pressure 2150 100 psi 0.69 MPa, 6.9 bar 60 psi 0.41 MPa, 4.1 bar 3000HS, 4000HS Air pressure operating range 2150...
  • Page 46 Technical Data Maximum Amperage Load 19.5 A (230V) / 9.75 A (460V) IE Rating AC, Standard CE (14A, 15A, 16A) Power 5.0 HP 3.7 kW Number of Motor Poles 4–Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 16.46...
  • Page 47 Technical Data AC, Explosionproof (04D) Power 7.5 HP 5.5 kW Number of Motor Poles 4–Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 11.88 Voltage 3–phase 230V / 3–Phase 460V Maximum Amperage Load 20.0 A (230V) / 10.0 A (460V) AC, Explosionproof (14D) Power 5.0 HP...
  • Page 48 Technical Data Noise Noise Noise Data Data Data Sound Power (measured per ISO-9614–2) at 90 psi fluid pressure and 80 cpm 84 dBa at 60 psi fluid pressure and 160 cpm (full flow) 92 dBa Sound Pressure [tested 3.28 ft (1 m) from equipment] at 90 psi fluid pressure and 80 cpm 74 dBa at 60 psi fluid pressure and 160 cpm (full flow)
  • Page 49 Pump Pump Pump Weights Weights Weights Pump Motor/Gearbox Material Standard AC ATEX AC Flameproof AC No Gear- motor Center Model Section 2150T Aluminum Stainless Steel 2150HS/3- Aluminum A/PH Stainless Steel 3000HS Aluminum Stainless Steel 4000HS Aluminum Stainless Steel...
  • Page 50 California Proposition 65 Variable Frequency Drives (2 hp) Model Model Model Hp/kW Hp/kW Hp/kW Input Input Voltage Input Voltage Voltage Range Range Range Nominal Nominal Output Nominal Output Output Voltage Voltage Voltage † 17K696 3.0/2.2 170–264 Vac 208–240 Vac, 3 phase 17K697 3.0/2.2 340–528 Vac...
  • Page 51 Notes Notes Notes Notes 3A5132K...
  • Page 52 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Saniforce 3000Saniforce 4000

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