Q'STRAINT QLK-150 Installation Manual
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Q'STRAINT QLK-150 Installation Manual

Wheelchair docking station
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Installation Manual
W H E E LC H A I R D O C K I N G S TAT I O N
THE QLK-150 WHEELCHAIR DOCKING SYSTEM COMPLIES WITH ALL APPLICABLE REQUIREMENTS OF:
ADA, FMVSS, CMVSS, SAE J2249, CSA Z604, AS2942, ISO 10542-1 AND ANSI/RESNA WC-4 SECTION 18

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Summary of Contents for Q'STRAINT QLK-150

  • Page 1 W H E E LC H A I R D O C K I N G S TAT I O N THE QLK-150 WHEELCHAIR DOCKING SYSTEM COMPLIES WITH ALL APPLICABLE REQUIREMENTS OF: ADA, FMVSS, CMVSS, SAE J2249, CSA Z604, AS2942, ISO 10542-1 AND ANSI/RESNA WC-4 SECTION 18...
  • Page 2 © 2017 Q’Straint®. All Rights Reserved. Patents: www.qstraint.com/patents QLK™ is a trademark of Q’Straint®, Inc. Q’Straint® and Q’Straint® logo are registered trademarks of Q’Straint®, Inc. Products mentioned herein are for identification purposes only and may be registered trademarks or trademarks of their respective companies. All other brand names, trademarks or registered trademarks are the property of their respective owners.

  • Page 3: Table Of Contents

    WARRANTY ........................................31 READ ALL INSTRUCTIONS PRIOR TO INSTALLATION • This manual is a comprehensive step-by-step instruction guide on how to install the QLK-150 Wheelchair Docking System and components onto vehicles’ floors. • Make sure to read, understand and follow all these instructions.

  • Page 4: Important Safeguards And Warnings

    ADA, FMVSS, CMVSS, SAE J2249, CSA Z604, AS2942, transportation authorities. ISO 10542-1 and ANSI/RESNA WC-4 SECTION 18. • The QLK-150 Wheelchair Docking System MUST be installed onto a flat • This System is a complete integrated system, do not alter or modify and durable surface.

  • Page 5: Introduction

    BUILT TO LAST The QLK-150 Wheelchair Docking System is constructed out of high quality, heat treated, and anti-corrosive metal—designed with micro switch protection. Our durable wheelchair brackets offer occupants the right choice for their wheelchair securement. SECURED ON THE ROAD We are involved in all major international safety committees to assist in developing and improving wheelchair and occupant safety standards.

  • Page 6: Electrical Requirements

    • 12 VDC at 20 Amps (Vehicle’s Power) SYSTEM CHECKLIST ❏ ❏ Adhesive Dash Control (Driver’s Control) KIT: Q04S150 ❏ ❏ QLK-150 Wheelchair Docking System ❏ ❏ Electronic Control Module (ECM) ❏ ❏ Auxiliary Release Switch (Occupant’s Switch) – 3 Pin Wire Harness (Power, Ground and Ignition) –...
  • Page 7 SYSTEM CHECKLIST ❏ ❏ Adhesive Dash Control (Driver’s Control) KIT: Q04S151 UK ❏ ❏ QLK-150 Wheelchair Docking System ❏ ❏ Electronic Control Module (ECM) ❏ ❏ Auxiliary Release Switch (Occupant’s Switch) – 3 Pin Wire Harness (Power, Ground and Ignition) –...

  • Page 8: Equipment And Part Numbers

    SYSTEM CHECKLIST ❏ ❏ Adhesive Dash Control (Driver’s Control) KIT: Q04S153 ❏ ❏ QLK-150 Wheelchair Docking System without Base Mount ❏ ❏ Electronic Control Module (ECM) ❏ ❏ Auxiliary Release Switch (Occupant’s Switch) – 3 Pin Wire Harness (Power, Ground and Ignition) –...
  • Page 9 4. Clips (2) and Mutes Buzzer Remote Manual Cable Release (Optional) (not shown) 5. Release Switch (Occupant’s Switch, 4. QLK-150 is Unlocked, Red Light (comes (part# Q04F0013) Optional) on for 10 seconds) 10. Remote Manual Cable Release 6. Three Pin Wire Harness (Power, Ground, 5.

  • Page 10: Dimensions

    7.50” + or - .06” (190.5mm + or - 1.5mm) 8.79” (223.2mm) 6.37” (161.9mm) 90º TYP 2 2” + or - .06” (50.9mm + or - 1.5mm) Optional base mounts allows the QLK-150 Docking System to be mounted from 1.5” (38mm) to 4” (100mm). 9.45” (240.1mm) 8.5” (215.9mm)

  • Page 11: Installation Instructions

    Electronic Control Module (ECM) sources If no lights illuminate when the ignition Dash Control On the Dash Panel is turned on, DO NOT use the QLK-150 Wheelchair Docking System The wheelchair occupant is able to OPTIONAL Near the Wheelchair release themselves from the Docking...
  • Page 12 Stabilizer with wheelchair occupant present. 5. Move wheelchair forward and engage the 5/8” (15.88mm) Docking Bolt into the Docking System (C). Optional base mounts allows the QLK-150 Docking System to be mounted from 1.5” (38mm) to 4” (100mm) (D).
  • Page 13 This distance compensates for wheelchair tire pressure fluctuations. Max Distance .125” 7. Mark the location of the QLK-150 Wheelchair Docking System with the wheelchair occupant present (G). If replacing an existing Q’Straint® QLK™ Docking System, use the same holes in the vehicle and the new (supplied) Q’Straint®...
  • Page 14 INSTALLATION INSTRUCTIONS Inspect the underside of vehicle floor, note utilities, frames, cross-members, fuel tanks and other possible obstructions. If any obstructions are present make adjustments or change the location of the Docking System and Stabilizer with wheelchair occupant present. 9. If choosing the Stabilizer, insert it into the V-Guide (J). 10.
  • Page 15 INSTALLATION INSTRUCTIONS If the wheelchair does not disengage from the Docking System immediately after Locking Pawl opens, the Locking Pawl will lock up again after 10 seconds (N). If this happens repeat step 12. The wheelchair occupant MUST leave for the actual installation as per workshop safety standards—but the wheelchair MUST remain in order to test the Docking System after the installation is completed.
  • Page 16 If not installing the Auxiliary Release Switch proceed to step 26. On for 10 seconds Vehicle Off 24. With Vehicle OFF, manually push in the Locking Pawl with a screwdriver to lock the QLK-150 Wheelchair Docking System, Green Light on Dash Control illuminates (V). Vehicle Off...
  • Page 17 INSTALLATION INSTRUCTIONS 25. With the Vehicle OFF, press the Auxiliary Release Switch (optional) and Locking Pawl unlocks (W). Vehicle Off 26. With the Docking System unlocked, turn the Vehicle ON, a steady audio beep is heard (X). When the Docking Bolt is not secured inside the Docking System a steady audio beep is heard—the noise level does not exceed 70 db.
  • Page 18 INSTALLATION INSTRUCTIONS 29. With the Vehicle ON, press the Release Button on the Dash Control and the Locking Pawl remains locked (AA). 30. With the Vehicle ON, press the Auxiliary Release Switch (optional) and Locking Pawl remains locked (BB). When the Vehicle is ON the Release Button on the Dash Control and the Auxiliary Release Switch (optional) are Vehicle On disabled for safety reasons.
  • Page 19 INSTALLATION INSTRUCTIONS CONNECT POWER WIRES 35. Permanently connect the Power (red), Ground (black) and White - Ignition Wire Ignition (white) Wires to main power (DD) by connecting the red wire to a constant 12V source through the supplied 20- Red - Power Wire amp fuse (or SAE approved equivalent).
  • Page 20 INSTALLATION INSTRUCTIONS 41. Install flexible Dash Control by peeling off adhesive film cover (recommended) and pressing Dash Control firmly onto clean surface area, dash panel or where previously determined by the wheelchair occupant (HH). The adhesive film on the Dash Control can take anywhere between 24 to 48 hours before it permanently sticks onto surface area, depending on the environment.
  • Page 21 INSTALLATION INSTRUCTIONS 45. To remove the Cover, flip the Manual Release Control bottom side up and pull the Cover out while pulling the inner Frame out (MM). 46. Insert Release Cable into one of the Release Cable Slots on the Frame (NN). 47.
  • Page 22 INSTALLATION INSTRUCTIONS 49. Place the Cover back onto the Manual Release Control by clicking it into place (RR). 50. Insert the Release Handle with the loop facing up through the opening on the Cover and into the Socket on inner Frame. Then tighten the Set Screw through the opening on the Cover (SS).
  • Page 23 54. Drill 6 or 4, 3/8” (9.5 mm) downward holes (WW) where Docking System is marked. The QLK-150 Wheelchair Docking System MUST be secured with all 6 bolts for WC-19 wheelchair, Bariatric Chair and any wheelchair weighing 200kg (440 lbs.) and above;...
  • Page 24 MOUNTING THE STABILIZER (ADVANCED STABILIZER GO TO STEP 64) A Stabilizer MUST be installed with the QLK-150 Wheelchair Docking System if this System is being used for a driver application and recommended for all other applications.
  • Page 25 63. Push the Manual Release Lever to release the wheelchair from the Docking System (FFF). Proceed to step 69. MOUNTING THE ADVANCED STABILIZER 64. Remove the 6 Socket Head Screws (5/16 - ½”) that attach the QLK-150 Cover onto the side flange (GGG).
  • Page 26 INSTALLATION INSTRUCTIONS 65. Place the Advanced Stabilizer over the sides of the QLK-150 Cover (HHH). 66. Apply Threadlocker to the 6 Bolts (5/16 - ¾”) and tighten them through the Advanced Stabilizer, QLK-150 Cover, and appropriate flange application (JJJ). 67. Screw the appropriate 3/8” Countersunk Stabilizing Bolt through the treaded hole on the wheelchair bracket;...

  • Page 27: Testing The Docking System

    Unlocks Release Control Follow the complete Operating Instructions in the Use and Care Manual to test the QLK-150 Wheelchair Docking System with the wheelchair occupant present. When vehicle is turned off, make sure the Locking Pawl REMAINS open on the Docking System so that all lights on the Dash Control are off.

  • Page 28: Power Failure And Manual Release

    POWER FAILURE AND MANUAL RELEASE In case of power failure or an emergency, push the Manual Release Lever. This will unlock the Locking Pawl and release the wheelchair from the Docking System (NNN).

  • Page 29: Troubleshooting

    TROUBLESHOOTING Problem Image Answer Check that the Dash Control Wire Harness is connected to the The Dash Control is not working. Electronic Control Module (ECM). All Lights are OFF The Locking Pawl is open and the wheelchair is not secured on the Dash Control.

  • Page 30: Preventative Maintenance Checklist

    ❏ ❏ Check Docking Bolt adjustment where it enters guide channel and correct if necessary. 3. Any deficiencies shall be noted below and rectified before the QLK-150 Wheelchair Docking System is released to the consumer for use. 4. If the repairing technician has any issues not covered by this document or is not clear on what corrective action needs to be taken, they MUST consult the nearest Q’Straint®...

  • Page 31: Warranty

    3 YEAR WARRANTY – ALL SYSTEMS, PRODUCTS & ACCESSORIES WARRANTY REGISTRATION In order to take full advantage of Q’Straint’s warranty, register your product online at: www.qstraint.com/registration PLEASE DO NOT MAIL IN THIS REGISTRATION Before going online, have your vehicle’s registration handy as well as the equipment’s: Serial # _____________________________________________ Part #________________________________________________________________ Q’STRAINT’S LIMITED WARRANTY: Q’Straint...
  • Page 36 www.qstraint.com This manual contains the most current information at the time of printing. Q’Straint® reserves the right to modify systems, components and content without notice. This manual was printed on 30% post-consumer stock using vegetable oil based inks and is 100% recyclable. ©...

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