Q'STRAINT QLK-150 Installation Manual
Wheelchair docking station
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Also See for QLK-150:
- Installation manual (36 pages) ,
- Use and care manual (20 pages) ,
- Installation instructions manual (12 pages)
Table of Contents
Related Manuals for Q'STRAINT QLK-150
Summary of Contents for Q'STRAINT QLK-150
- Page 1 W H E E LC H A I R D O C K I N G S TAT I O N THE QLK-150 WHEELCHAIR DOCKING SYSTEM COMPLIES WITH ALL APPLICABLE REQUIREMENTS OF: ADA, FMVSS, CMVSS, SAE J2249, CSA Z604, ISO 10542-1 AND ANSI/RESNA WC-4 SECTION 18...
- Page 2 © 2017 Q’Straint®. All Rights Reserved. Patents: www.qstraint.com/patents QLK™ is a trademark of Q’Straint®, Inc. Q’Straint® and Q’Straint® logo are registered trademarks of Q’Straint®, Inc. Products mentioned herein are for identification purposes only and may be registered trademarks or trademarks of their respective companies. All other brand names, trademarks or registered trademarks are the property of their respective owners.
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Page 3: Table Of Contents
READ ALL INSTRUCTIONS PRIOR TO INSTALLATION • This manual is a comprehensive step-by-step instruction guide on how to install the QLK-150 Wheelchair Docking System and components onto vehicles’ floors. Please note failure to follow these installation instructions will invalidate your product warranty. -
Page 4: Important Safeguards, Warnings And Information
IMPORTANT SAFEGUARDS, WARNINGS AND INFORMATION • For information the images below show the differences between the standard QLK Stabilizer, Advanced Stabilizer, and the "Delta" bracket. Standard Stabilizer Advanced Stabilzer "Delta" Bracket (Example of) - Page 5 • If the wheelchair does not disengage the Docking System immediately • The QLK-150 Wheelchair Docking System MUST be installed onto a flat after Locking Pawl opens, the Locking Pawl will lock up again after 10 and durable surface.
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Page 6: Introduction
BUILT TO LAST The QLK-150 Wheelchair Docking System is constructed out of high quality, heat treated, and anti-corrosive metal—designed with micro switch protection. Our durable wheelchair brackets offer occupants the right choice for their wheelchair securement. SECURED ON THE ROAD We are involved in all major international safety committees to assist in developing and improving wheelchair and occupant safety standards. -
Page 7: Electrical Requirements
QLK loom MUST be connected to internal fuse box. SYSTEM CHECKLIST ❏ Adhesive Dash Control (Driver’s Control) KIT: Q04S150 ❏ QLK-150 Wheelchair Docking System ❏ Electronic Control Module (ECM) ❏ Auxiliary Release Switch (Occupant’s Switch) – 3 Pin Wire Harness (Power, Ground and Ignition) –... - Page 8 SYSTEM CHECKLIST ❏ Adhesive Dash Control (Driver’s Control) KIT: Q04S151 UK ❏ QLK-150 Wheelchair Docking System ❏ Electronic Control Module (ECM) ❏ Auxiliary Release Switch (Occupant’s Switch) – 3 Pin Wire Harness (Power, Ground and Ignition) – 2 Auxiliary Release Cables –...
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Page 9: Equipment Information
SYSTEM CHECKLIST ❏ Adhesive Dash Control (Driver’s Control) KIT: Q04S153 ❏ QLK-150 Wheelchair Docking System without Base Mount ❏ Electronic Control Module (ECM) ❏ Auxiliary Release Switch (Occupant’s Switch) – 3 Pin Wire Harness (Power, Ground and Ignition) – 2 Auxiliary Release Cables –... - Page 10 3. Touchable Surface Unlocks QLK-150, 4. Clips (2) and Mutes Buzzer 5. Release Switch (Occupant’s Switch, 4. QLK-150 is Unlocked, Red Light (comes Optional) on for 10 seconds) 6. Three Pin Wire Harness (Power, Ground, 5. Buzzer (not shown—steady audio beep) Ignition) 1.
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Page 11: Dimensions
7.50” + or - .06” (190.5mm + or - 1.5mm) 8.79” (223.2mm) 6.37” (161.9mm) 90º TYP 2 2” + or - .06” (50.9mm + or - 1.5mm) Optional base mounts allows the QLK-150 Docking System to be mounted from 1.5” (38mm) to 4” (100mm). 9.45” (240.1mm) 8.5” (215.9mm) -
Page 12: Installation Instructions Overview
Install appropriate certified Varies depending on the wheelchair Attach to wheelchair Q'Straint wheelchair bracket model. Mark Location of QLK-150 Centre Wheelchair over Docking System Choose best location for and mark up the position of Docking Wheelchair Docking System and installation... -
Page 13: Installation Instructions
• Have the wheelchair occupant enter and exit vehicle several times to make sure they have enough room to move and are comfortable with the set up. The QLK-150 Wheelchair Docking System MUST be installed with a compliant occupant restraint system (shoulder and lap belt). Refer to Q5-1150_UK (UK and EU) or Q5-1150 (US) for more information. - Page 14 This distance compensates for wheelchair tire pressure fluctuations. Max Distance .125” (3.17mm) 7. Mark the location of the QLK-150 Wheelchair Docking System with the wheelchair occupant present (G). If replacing an existing Q’Straint® QLK™ Docking System, use the same holes in the vehicle and the new (supplied) Q’Straint®...
- Page 15 INSTALLATION INSTRUCTIONS Inspect the underside of vehicle floor, note utilities, frames, cross-members, fuel tanks and other possible obstructions. If any obstructions are present make adjustments or change the location of the Docking System and Stabilizer with wheelchair occupant present. 9. If choosing the Stabilizer, insert it into the V-Guide (J). 10.
- Page 16 INSTALLATION INSTRUCTIONS If the wheelchair does not disengage from the Docking System immediately after Locking Pawl opens, the Locking Pawl will lock up again after 10 seconds (N). If this happens DO NOT repeat step 12. persistantly try to release the wheelchair using the dash control or auxilliary release switch.
- Page 17 INSTALLATION INSTRUCTIONS PERMANENTLY ROUTE WIRES Before installation, inspect the underside of vehicle floor, note utilities, frames, cross-members, fuel tanks and other possible obstructions. Make sure there are no open electrical connections. 13. Route all wiring and cables so that they do not interfere with the normal operation of both the wheelchair and vehicle (wheelchair castors, gas and brake pedals, etc.).
- Page 18 INSTALLATION INSTRUCTIONS CONNECT POWER WIRES White - Ignition Wire 14. Permanently connect the Power (red), Ground (black) and Ignition (white) Wires to main power (DD) by connecting the red wire to a constant power source through the supplied 10- Red - Power Wire amp fuse (or SAE approved equivalent).
- Page 19 INSTALLATION INSTRUCTIONS 20. Install flexible Dash Control by peeling off adhesive film cover (recommended) and pressing Dash Control firmly onto clean and flat surface area which is easily accessible by the wheelchair occupant. The adhesive film on the Dash Control can take anywhere between 24 to 48 hours before it permanently sticks onto surface area, depending on the environment.
- Page 20 INSTALLATION INSTRUCTIONS 24. To remove the Cover, turn the unit upside down and pull the Cover off whilst pulling the inner Frame out (MM). 25. Insert Release Cable into one of the Release Cable Slots on the Frame (NN). 26. Insert and secure the Release Cable’s Blue Bushing into the Frame Slot (PP).
- Page 21 INSTALLATION INSTRUCTIONS 28. Place the Cover back onto the Manual Release Control by clicking it into place (RR). EITHER: 29. Insert the Release Handle with the loop facing up through the opening on the Cover and into the Socket on inner Frame. Then tighten the Set Screw through the opening on the Cover (SS).
- Page 22 (WW) where Docking System is marked. For all ISO-7176 Delta wheelchair bracket solutions, all 6 bolts MUST be used. The QLK-150 Wheelchair Docking System MUST be secured with all 6 bolts for WC-19 wheelchair, Bariatric Remove Docking System Before Drilling Holes Chair and any wheelchair weighing 200kg (440 lbs.) and...
- Page 23 (ADVANCED STABILIZER GO TO STEP 64) Stabilizer not required for ISO-7176 Delta wheelchair bracket soluitions. A Stabilizer MUST be installed with the QLK-150 Wheelchair Docking System if this System is being used for a driver application and recommended for all other applications.
- Page 24 42. Push the Manual Release Lever to release the wheelchair from the Docking System (FFF). MOUNTING THE ADVANCED STABILIZER This is not required for ISO-7176 Delta wheelchair bracket solutions. 43. Remove the 6 Socket Head Screws (5/16 - ½”) that attach the QLK-150 Cover onto the side flange (GGG).
- Page 25 INSTALLATION INSTRUCTIONS 44. Place the Advanced Stabilizer over the sides of the QLK-150 Cover (HHH). 45. Apply medium strength threadlocker to the 6 Bolts (5/16 - ¾”) and hand tighten them through the Advanced Stabilizer, QLK-150 Cover, and appropriate flange application (JJJ). Work quickly onto the next step before the threadlocker dries.
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Page 26: Testing The Docking System
Unlocks Release Control Follow the complete Operating Instructions in the Use and Care Manual to test the QLK-150 Wheelchair Docking System with the wheelchair occupant present. When vehicle is turned off, make sure the Locking Pawl REMAINS open on the Docking System so that all lights on the Dash Control are off. -
Page 27: Power Failure And Manual Release
POWER FAILURE AND MANUAL RELEASE In case of power failure or an emergency, push the Manual Release Lever. This will unlock the Locking Pawl and release the wheelchair from the Docking System (NNN). -
Page 28: Troubleshooting
TROUBLESHOOTING Problem Image Answer Check that the Dash Control Wire Harness is connected to the The Dash Control is not working. Electronic Control Module (ECM). Check that the surface is flat as any curvature will affect Dash Control All Lights are OFF The Locking Pawl is open and the wheelchair is not secured on the Dash Control. - Page 29 TROUBLESHOOTING Problem Image Answer Check the voltage supplied to the QLK system is >12V when QLK The docking system does not open is activated. Check that the docking bolt/bracket is not applying when using the Dash Control/aux pressure to the locking pawl. release switch DO NOT persistently keep attampting to unlock via the dash...
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Page 30: Preventative Maintenance Checklist
❏ Check Docking Bolt adjustment where it enters guide channel and correct if necessary. 3. Any deficiencies shall be noted below and rectified before the QLK-150 Wheelchair Docking System is released to the consumer for use. 4. If the repairing technician has any issues not covered by this document or is not clear on what corrective action needs to be taken, they MUST consult the nearest Q’Straint®... -
Page 31: Warranty
3 YEAR WARRANTY – ALL SYSTEMS, PRODUCTS & ACCESSORIES WARRANTY REGISTRATION In order to take full advantage of Q’Straint’s warranty, register your product online at: www.qstraint.com/registration PLEASE DO NOT MAIL IN THIS REGISTRATION Before going online, have your vehicle’s registration handy as well as the equipment’s: Serial # _____________________________________________ Part #________________________________________________________________ Q’STRAINT’S LIMITED WARRANTY: Q’Straint... -
Page 32: Handover Checklist
HANDOVER CHECKLIST To help prolong the life of the QLK docking system please be sure to cover the following points with the end user ❏ Ensure all cabling is tidy and restrained for moving/being snagged. ❏ Drive into the dock as straight as possible to help with the engagement of the bracket ❏... - Page 33 www.qstraint.com This manual contains the most current information at the time of printing. Q’Straint® reserves the right to modify systems, components and content without notice. This manual was printed on 30% post-consumer stock using vegetable oil based inks and is 100% recyclable. ©...
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how do i unlock the lock