Operation; Initial Configuration (Ac With Vfd); Initial Configuration; Motor Control) - Graco SaniForce 1040e User Manual

Operation

Operation
Operation Operation

Initial Configuration

Configuration (AC
Initial Initial Configuration
Configure the VFD according to the motor nameplate
information.
NOTE: NOTE: If you are using a Graco VFD (Part 16K911 NOTE:
or 16K912) with the Graco standard AC induction
motor, use the following settings:
Menu Menu Menu
P108
P171
Initial Initial Initial Configuration Configuration (BLDC Configuration
Motor Motor

Motor Control)

Control) Control)
For initial setup, review at least the following menus
to configure the system to suit your particular needs.
See the reference table in
for detailed information about each menu
option and about default settings. See also
Graco Motor Control Menu Quick Reference, page
1. Set the desired flow units on menu G201.
2. If Batch mode is desired, set menu G200 to 1
and set the batch flow rate in menu G247.
3. Go to the Set Maintenance Interval menus (menu
G230, G231, G232). Use these menus to enable
the maintenance counter and set the number of
cycles (in millions) for each of three maintenance
intervals.
4. Go to Enable Max Power Mode (menu G204).
Use this menu to indicate whether the current
limit is 12A or 16A, and to enable or disable Max
Power Mode (see explanation in the reference
table in Setup Mode, page
5. Go to Set Leak Detection Type (menu G206).
Use this menu to indicate how the system should
respond if a leak is detected.
6. Follow the appropriate calibration procedure
and set the pump K-Factor (menu G203). Use
this procedure and menu to adjust the pump
displacement per cycle to match the actual
performance of your pump.
28
(AC with with VFD) VFD)
(AC with VFD)
Setting Setting Setting
81
163
(BLDC with (BLDC with Graco with Graco Graco
Setup Mode, page 35,
35).
Sanitize the the Pump
Sanitize Sanitize the
NOTE: The pump was built and tested using a food
NOTE: NOTE:
grade lubricant.
Properly sanitize the pump before first use. The
user must determine whether to disassemble and
clean individual parts or simply flush the pump with a
sanitizing solution.
To simply flush the pump with a
sanitizing solution, follow the steps under
Start and Adjust the Pump, page 29
Flushing and Storage, page
clean individual parts, refer to the appropriate Repair
manual.
NOTE: Do not expose compressor box to washdown
NOTE: NOTE:
spray.
41.
Transfer Transfer Mode Transfer Mode vs.

Mode

Mode Mode Mode
When the air pressure is at least 10 psi higher than
the desired outlet pressure, the pump is in Transfer
Mode and no pulsation damping is occurring. To
reduce outlet pulsation, start by setting the air
pressure equal to the desired outlet fluid pressure.
Continue to adjust the air pressure relative to the
outlet fluid pressure. Lower relative air pressures
produce more pulsation damping. Higher relative air
pressures produce better pump efficiency.
NOTE: Low pulsation mode may invalidate the
NOTE: NOTE:
system k-factor. See the Low Pulsation chart in
Performance Charts, page
Pump Before Before First First Use
Pump Before First
and
43. To disassemble and
vs. Low vs. Low Pulsation Low Pulsation Pulsation
50.
Use
Use
3A3167P