Graco SaniForce 1040 Repair Parts
Air-operated high sanitation diaphragm pump
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Also See for SaniForce 1040:
- Instruction manual (54 pages) ,
- Operation (32 pages) ,
- Instructions - parts manual (32 pages)
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Repair/Parts
SaniForce® 1040
SaniForce®
SaniForce®
Sanitation
Sanitation
Sanitation Diaphragm
Diaphragm
Diaphragm Pump
For transfer
transfer of of of fluids
fluids in in in sanitary
For
For
transfer
fluids
hazardous
hazardous (classified)
hazardous
(classified) locations
(classified)
For
For professional
For
professional use
professional
use
use only.
only.
only.
Important
Important Safety
Important
Safety Instructions
Safety
Read all warnings and instructions in this manual and related
manuals before using the equipment. Save
120 psi (0.8 MPa, 8 bar) Maximum Fluid
Working Pressure
120 psi (0.8 MPa, 8 bar) Maximum Air
Input Pressure
See page 6 for approvals.
1040 Air
Air - - - Operated
Operated High
1040
Air
Operated
Pump
Pump
sanitary applications.
applications. Not
sanitary
applications.
locations unless
locations
unless
unless otherwise
otherwise
otherwise stated.
Instructions
Instructions
Save all all all instructions.
Save
PROVEN QUALITY. LEADING TECHNOLOGY.
High
High
Not approved
approved for
for use
use in in in explosive
Not
approved
for
use
stated. See
stated.
See Approvals
See
Approvals page
Approvals
instructions.
instructions.
3A6780E
explosive atmospheres
atmospheres or or or
explosive
atmospheres
page for
page
for more
for
more information.
more
information.
information.
EN
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Table of Contents
Related Manuals for Graco SaniForce 1040
Summary of Contents for Graco SaniForce 1040
- Page 1 Repair/Parts SaniForce® 1040 1040 Air Air - - - Operated Operated High High SaniForce® SaniForce® 1040 Operated High 3A6780E Sanitation Sanitation Sanitation Diaphragm Diaphragm Diaphragm Pump Pump Pump For transfer transfer of of of fluids fluids in in in sanitary sanitary applications.
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Page 2: Table Of Contents
Contents Contents Contents Related Manuals ..........2 Air Valve Repair........... 9 Check Valve Repair ........12 Warnings ............3 Standard Diaphragm Repair ......13 Configuration Number Matrix ....... 5 Overmolded Diaphragm Repair..... 15 Center Section Repair ........18 Ordering Information ........... 6 Parts.............. -
Page 3: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. - Page 4 Warnings WARNING EQUIPMENT EQUIPMENT EQUIPMENT MISUSE MISUSE HAZARD MISUSE HAZARD HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
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Page 5: Configuration Number Matrix
Configuration Number Matrix Configuration Number Number Matrix Matrix Configuration Configuration Number Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. When you receive your pump, record the 9 character part number found on the shipping box (e.g., SP1B.0018): _____________ Also record the configuration number on the pump ID... -
Page 6: Ordering Information
Please call call your call your distributor. your distributor. distributor. Online Diaphragm Diaphragm Pump Pump Selector Selector at at at www.graco.com. . . To locate, search on selector selector. Use the Online Online Diaphragm Pump Selector www.graco.com www.graco.com selector To Order... -
Page 7: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Troubleshooting • Follow the Pressure Relief Procedure, page 9 • Check all possible problems and causes before before checking or servicing the equipment. disassembly. Problem Cause Solution Problem Problem Cause Cause Solution Solution Pump cycles at stall or Worn checks or seating surfaces. - Page 8 Troubleshooting Problem Cause Solution Problem Problem Cause Cause Solution Solution Fluid in exhaust air. Diaphragm ruptured. Replace. See standard or overmolded diaphragm repair procedure. Loose diaphragm plate. Tighten or replace. See standard or overmolded diaphragm repair procedure. Pump exhausts excessive Worn air valve block, plate, pilot Repair or replace.
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Page 9: Repair
Repair Repair Repair Repair Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 1. Follow the Pressure Relief Procedure, page 9 2. With a Torx (T20) screwdriver or 7 mm (9/32 in.) Follow the Pressure Relief Procedure socket wrench, remove the six screws (107), air whenever you see this symbol. - Page 10 Repair 5. Inspect the valve plate (110) in place. If 3. Install an o-ring (108) on each pilot pin (112). damaged, use a Torx (T20) screwdriver or 7 mm Grease the pins and o-rings. Insert the pins into narrow narrow narrow (9/32) in.) socket wrench to remove the three the bearings,...
- Page 11 Repair 9. Align the valve gasket (118) and cover (109) with the six holes in the center housing (101). Secure with six screws (107), using a Torx (T20) screwdriver or 7 mm (9/32 in.) socket wrench. Torque to 50-60 in-lb (5.7-6.8 N•m). 3A6780E...
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Page 12: Check Valve Repair
Repair Check Valve Valve Repair Repair Check Check Valve Repair 6. To continue with diaphragm disassembly, see Disassemble the Standard Diaphragms, page NOTE: Kits are available for new check valve balls in NOTE: NOTE: a range of materials. Gasket kits also are available. Reassemble Reassemble the Reassemble... -
Page 13: Standard Diaphragm Repair
Repair Standard Diaphragm Diaphragm Repair Repair Standard Standard Diaphragm Repair NOTE: NOTE: Overmolded diaphragms are covered in NOTE: 5. Disassemble the free diaphragm assembly. Overmolded Diaphragm Repair, page 6. Remove plate (12) with bolt (14) installed, diaphragm (10), backer (11) if present, and plate Tools Required Required Tools... - Page 14 Repair Reassemble Reassemble Reassemble the the Standard Standard Standard Diaphragms Diaphragms Diaphragms 3. Screw assembled diaphragm assembly into shaft NOTICE NOTICE NOTICE (24) and hand tighten. After reassembly, allow the thread locker to cure 4. Grease the length of the diaphragm shaft (24), for 12 hours, or per manufacturer’s instructions, and slide it through the housing (101).
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Page 15: Overmolded Diaphragm Repair
Repair Overmolded Diaphragm Diaphragm Repair Repair Overmolded Overmolded Diaphragm Repair Tools Tools Required Tools Required Required 6. Pull the opposite diaphragm assembly and shaft (24) out of the center housing (101). Hold the • Torque wrench shaft flats with a 19 mm open end wrench and remove the diaphragm and air side plate from •... - Page 16 Repair Reassemble Reassemble Reassemble the the Overmolded Overmolded Overmolded Diaphragms Diaphragms Diaphragms 6. Grip both diaphragms securely around the outer NOTICE NOTICE NOTICE edge and rotate clockwise until bottomed on the shaft. After reassembly, allow the thread locker to cure for 12 hours, or per manufacturer’s instructions, NOTE: NOTE:...
- Page 17 Repair Reinstall the gasket (C) and the air valve cover (B). Torque all bolts according to instructions in your pump manual. 8. Reassemble the ball check valves and manifolds as explained in Check Valve Repair, page 3A6780E...
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Page 18: Center Section Repair
Repair Center Section Section Repair Repair Center Center Section Repair Tools Tools Tools Required: Required: Required: 5. Use a 10 mm socket wrench to remove the screws (104) holding the air covers (103) to the • Torque wrench center housing (101). •... - Page 19 Repair Reassemble Reassemble Reassemble the the Center Center Center Section Section Section 1. Install the shaft u-cups (106) so the lips face 5. Align the air cover (103) so the pilot pin (112) fits of the housing. in the middle hole (M) of the three small holes near the center of the cover.
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Page 20: Parts
Parts Parts Parts Parts SP1B.xxxx model shown 3A6780E... - Page 21 Parts Parts/Kits Quick Quick Reference Reference Parts/Kits Parts/Kits Quick Reference Use this table as a quick reference for parts/kits. Go to the pages indicated in the table for a full description of kit contents. Description Qty. Qty. Qty. Description Qty. Qty.
- Page 22 Parts Center Section Section Center Center Section Sample Configuration Number Pump Wetted Drive Center Section Manifolds Seats Checks Seals Certifica- Model Section and Air Valve aphragms tion 1040 SP1A SP1A SP1A Part Part Part Description Description Description Part Part Part Description Description Description...
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Page 23: Diaphragms
Parts Diaphragms Diaphragms Diaphragms Sample Configuration Number Pump Wetted Drive Center Section Manifolds Seats Checks Diaphragms Seals Certifica- Model Section and Air Valve tion 1040 SP1A Bolt- - - Through Through Diaphragm Diaphragm Kits Kits Bolt Bolt Through Diaphragm Kits Overmolded Overmolded Overmolded Diaphragm... - Page 24 Parts Kit descriptions appear in the following order: Pump model, seat material, ball material, diaphragm material, gasket material . For 1040HS-PH --,CW,FK,FK example, . Refer to Configuration Number Matrix, page 5 , to define components. Fluid Fluid Section Fluid Section Section Repair Repair Kits Repair...
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Page 25: Technical Specifications
Technical Specifications Technical Specifications Specifications Technical Technical Specifications SaniForce SaniForce SaniForce 1040 1040 Air 1040 Air- - - Operated Operated Double Operated Double Double Diaphragm Diaphragm Pump Diaphragm Pump Pump Metric Metric Metric Maximum fluid working pressure 120 psi 0.8 MPa, 8 bar... - Page 26 California Proposition 65 Fluid Temperature Temperature Range Range Fluid Fluid Temperature Range NOTICE NOTICE NOTICE Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid temperature range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage.
- Page 27 Notes Notes Notes Notes 3A6780E...
- Page 28 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.