Graco ChemSafe 1040 Instructions - Parts Manual
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Graco ChemSafe 1040 Instructions - Parts Manual

Air-operated diaphragm pump
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Instructions-Parts
ChemSafe™
ChemSafe™ 1040
ChemSafe™
Air - - - Operated
Operated Diaphragm
Air
Air
Operated
1–inch high
high purity
purity pump
pump for
1–inch
1–inch
high
purity
pump
Not approved
approved for
for use
use in in in European
Not
Not
approved
for
use
Important Safety
Safety Instructions
Important
Important
Safety
Read all warnings and instructions in this manual. Save
instructions.
instructions.
instructions.
100 psi (0.7 MPa, 7.0 bar) Maximum Air
Supply Pressure
100 psi (0.7 MPa, 7.0 bar) Maximum
Fluid Working Pressure
1040
1040
Diaphragm Pump
Diaphragm
for industrial
industrial applications.For
applications.For professional
for
industrial
applications.For
European explosive
explosive atmosphere
European
explosive
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
Pump
Pump
professional use
professional
atmosphere locations.
locations.
atmosphere
locations.
Save these
these
Save
these
use only.
only.
use
only.
334795A
EN

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Summary of Contents for Graco ChemSafe 1040

  • Page 1 Instructions-Parts ChemSafe™ ChemSafe™ 1040 ChemSafe™ 1040 1040 334795A Air - - - Operated Operated Diaphragm Diaphragm Pump Pump Operated Diaphragm Pump 1–inch high high purity purity pump pump for for industrial industrial applications.For applications.For professional professional use use only. only. 1–inch 1–inch high...

  • Page 2: Table Of Contents

    Flush the Pump Before First Use ....13 Dimensions ............29 Start and Adjust the Pump ......13 Performance Charts..........30 Pressure Relief Procedure......14 Pump Shutdown .......... 14 Technical Data ........... 31 Maintenance ............15 Graco Standard ChemSafe Pump Maintenance Schedule ......... 15 Warranty..........32 334795A...

  • Page 3: Warnings

    Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
  • Page 4 Warnings WARNING WARNING WARNING EQUIPMENT EQUIPMENT EQUIPMENT MISUSE MISUSE HAZARD MISUSE HAZARD HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated Technical Data Data in all equipment manuals.
  • Page 5 Warnings WARNING WARNING WARNING TOXIC TOXIC TOXIC FLUID FLUID OR FLUID OR FUMES FUMES HAZARD FUMES HAZARD HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. •...

  • Page 6: Configuration Number Matrix

    Configuration Number Matrix Configuration Number Number Configuration Configuration Number Matrix Matrix Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. 1040PT 1040PT - - - P01APT3PTPTPOPT 1040PT P01APT3PTPTPOPT P01APT3PTPTPOPT...
  • Page 7 Configuration Number Matrix Models Models Models Model Pump Air & & & Fluid Fluid Fluid Covers, Covers, Balls Diaphragm Manifold Seal Seal Model Model Pump Pump Fluid Fluid Fluid Covers, Balls Balls Diaphragm Diaphragm Manifold Manifold Seal Connection Seats, & & & Connection Connection Seats,...

  • Page 8: Installation

    Cavitation in an AODD pump is the formation and selecting and installing system components. Contact collapse of bubbles in the pumped liquid. Frequent your Graco distributor for assistance in planning a or excessive cavitation can cause serious damage, system to suit your needs. Always use Genuine including pitting and early wear of fluid chambers, Graco Parts and accessories.

  • Page 9: Mount The Pump

    Installation Mount The The Pump Pump Mount Mount Pump 1. Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation. 2. For all mountings, be sure the pump is secured To avoid serious injury from toxic fluid or fumes: with screws through the mounting feet.

  • Page 10: Ground The System

    Installation Ground The The System System Air Lines Lines Ground Ground System Lines 1. Install an air regulator and gauge (C) to control the fluid pressure. The fluid stall pressure will be the same as the setting of the air regulator. 2.

  • Page 11: Air Exhaust Ventilation

    Installation Air Exhaust Exhaust Ventilation Ventilation Exhaust Ventilation To provide provide a a a remote remote exhaust: exhaust: provide remote exhaust: 1. Use Kit 17F612 (NPT) or 17F613 (BSPT), sold separately. 2. Remove the muffler (U) from the pump air exhaust port (K).

  • Page 12: Fluid Supply Line

    Installation Fluid Supply Supply Line Line Fluid Fluid Supply Line install the pump as close as possible to the material source. Minimize suction requirements to maximize pump performance. 1. Use grounded, flexible fluid hoses (E). See Ground The System, page 2.

  • Page 13: Operation

    Operation Operation Start and and Adjust Adjust the the Pump Pump Operation Operation Start Start Adjust Pump NOTICE NOTICE NOTICE Tighten Bolts Bolts Tighten Tighten Bolts To avoid damage to your pump, be certain that all pumped fluids are compatible with wetted parts. Before mounting and using the pump for the Technical Data, page first time, check and retorque all external bolts.

  • Page 14: Pressure Relief Procedure

    Operation Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 2. Open the dispensing valve, if used. 3. Open the fluid drain valve to relieve fluid Follow the Pressure Relief Procedure pressure. Have a container ready to catch the whenever you see this symbol. drainage.

  • Page 15: Maintenance

    See where they are clean, dry, and protected from Torque Instructions, page extreme temperatures, UV radiation, and vibration. Graco recommends an ambient temperature range of 60°F-80°F (15°C-25°C), with a humidity level below 65%. 334795A...

  • Page 16: Troubleshooting

    Troubleshooting Troubleshooting Troubleshooting Troubleshooting Problem Problem Problem Cause Cause Cause Solution Solution Solution Pump cycles but will not prime. Pump is running too fast, causing Lower inlet pressure. cavitation before prime. Check valve ball is severely warn Replace ball and seat. or wedged in seat or manifold.
  • Page 17 Troubleshooting Problem Cause Solution Problem Problem Cause Cause Solution Solution Moisture in exhaust air. Inlet air has high humidity. Use drier air supply. Pump exhausts excessive air at Spool valve seals are worn or Replace. stall. damaged. Pump leaks air externally. Fluid covers are loose.

  • Page 18: Repair

    Repair Repair Repair Repair Disassemble the the Fluid Fluid Section Section Disassemble Disassemble Fluid Section 1. Carefully remove all cap plugs (37). Turn the pump upside-down. 2. Use a 10 mm socket to remove the base plates (12) and the inlet manifold (10). 3.

  • Page 19: Disassemble The Center Section

    Repair 10. To remove the nuts (28) and bolts (24), use two 2. Inspect the o-ring seals (32) and glide shaft seals 10 mm wrenches to hold on one side and turn (39). Replace as needed. the other. The nuts (28) will come off of one side 3.

  • Page 20: Replace The Air Motor

    Repair Reassemble the the Center Center Section Section Reassemble Reassemble Center Section 1. Carefully lubricate the sleeve spool assembly o-rings with a thin film of the appropriate lubricant. NOTE: NOTE: NOTE: Be careful not to clog air holes with lubricant. 2.

  • Page 21: Reassemble The Fluid Section

    Repair 11. Lubricate the shaft, then install it in the air motor. Turn the diaphragm as you push it in. Then, tighten the other diaphragm onto the shaft, hand tight only. Reassemble the the Fluid Fluid Section Section Reassemble Reassemble Fluid Section 1.
  • Page 22 Repair 5. On the threaded end of each tie-bolt (24), place a flat #12 washer (26), two belleville washer (27), with the rounded side of the first belleville washer toward the flat washer and the rounded side of the second belleville washer away from the flat washer, and a nut (28).
  • Page 23 Repair 11. Turn the pump over and insert a ball retainer 14. On each screw (29), place two belleville washers (20), check ball (22), d-ring (21), and o-ring (17) (27), with the rounded side of first washer toward into the inlet side of each fluid cover (6). the screw head and the rounded side of the second washer away, then a flat #12 washer 12.

  • Page 24: Torque Instructions

    Torque Instructions Torque Instructions Instructions Torque Torque Instructions If fluid cover or manifold bolts have been loosened, 3. Turn each screw by 1/2 turn or less working in a it is important to torque them using the following crisscross pattern to specified torque. procedure to improve sealing.

  • Page 25: Parts

    Parts Parts Parts Parts 334795A...
  • Page 26 Parts NOTE: Many parts are included in one or more kits. NOTE: NOTE: Please see Kits, page 28, for the complete list of available kits and their contents. Part Description Part Description Part Part Description Description Part Part Description Description 17F291 BODY, pump, center 19†...
  • Page 27 Parts Part Description Part Description Part Part Description Description Part Part Description Description 36† SEAT, wearable, bottom 42** 17F796 TOOL, wrench, spool removal; 4–pin PTFE 17F797 TOOL, wrench, air motor UHMW 44** 17F799 TOOL, insertion, wear 17F259 PLUG, cap; 28–pack surface 38‡* —...

  • Page 28: Kits

    Kits Kits Kits Kits Ref. Description Ref. Ref. Description Description Center Section Section Rebuild Rebuild Kit Kit 17F131 17F131 Center Center Section Rebuild 17F131 Kit Includes: D-ring Ref. Description Ref. Ref. Description Description PTFE, Kits 17F132, 17G051, 17G052 Sleeve Spool Assembly UHMW, Kits 17F133, 17F134, #113 O-ring Seal 17F135...

  • Page 29: Dimensions

    Dimensions Dimensions Dimensions Dimensions Ref. Ref. Ref. Ref. Ref. Ref. Metric Metric Metric Metric Metric Metric A A A F F F 1.9 in. 4.8 cm 14.1 in. 35.8 cm B B B 10.4 in. 26.4 cm G G G 8.0 in.

  • Page 30: Performance Charts

    Performance Charts Performance Charts Charts Performance Performance Charts Fluid Fluid Fluid Pressure Pressure Pressure Approximate Approximate Approximate Cycles Cycles per Cycles per Minute Minute Minute (0.69, 6.9) (0.62, 6.2) (0.55, 5.5) (0.49, 4.9) (0.42, 4.2) (0.35, 3.5) (MPa, bar) bar) (MPa, (MPa, bar)

  • Page 31: Technical Data

    Technical Data Technical Data Data Technical Technical Data ChemSafe ChemSafe 1040 ChemSafe 1040 1040 Diaphragm Diaphragm Diaphragm Pump Pump Pump Metric Metric Metric Maximum fluid working pressure 100 psi 0.69 MPa, 6.9 bar Minimum air startup pressure 30 psi 0.21 MPa, 2.1 bar Fluid inlet and outlet size 1 in.

  • Page 32: Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

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