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Related Manuals for HIMA HIMatrix MI 24 01
Summary of Contents for HIMA HIMatrix MI 24 01
- Page 1 HIMatrix Safety-Related Controller MI 24 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.00 HI 800 209 E...
- Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.
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Page 3: Table Of Contents
MI 24 01 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 6 Formatting Conventions ..................7 1.3.1 Safety Notes ......................7 1.3.2 Operating Tips ......................8 Safety ..............9 Intended Use ......................9 2.1.1 Environmental Requirements................... - Page 4 Table of Contents MI 24 01 Configuration ......................28 4.2.1 Module Slots......................28 4.2.2 Line Control ......................28 Configuring a Module with SILworX ..............29 4.3.1 Parameters and Error Codes for the Inputs and Outputs ........29 4.3.2 Analog and Digital Outputs..................30 4.3.2.1 Module Tab:......................
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Page 5: Introduction
MI 24 01 1 Introduction Introduction This manual describes the technical characteristics of the module and its use. It also includes instructions on how to install, start up and replace it. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system. -
Page 6: Target Audience
ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition. -
Page 7: Formatting Conventions
MI 24 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs... -
Page 8: Operating Tips
1 Introduction MI 24 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 50 HI 800 209 E Rev. -
Page 9: Safety
MI 24 01 2 Safety Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself. -
Page 10: Residual Risk
2 Safety MI 24 01 Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site. -
Page 11: Product Description
61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Safety Function The module is equipped with safety-related inputs that can be used as analog or digital inputs. -
Page 12: Equipment, Scope Of Delivery
3 Product Description MI 24 01 Equipment, Scope of Delivery The H 7032 and the H 7033 are not included within the scope of delivery of MI 24 01. The following list specifies the available components and the corresponding part numbers: Designation Description Part no. -
Page 13: Assembly
MI 24 01 3 Product Description Assembly This chapter describes the layout and function of the plug-in module. 3.4.1 Block Diagram 200R 200R 200R 200R 200R 200R 200R 200R 200R 674R 674R 674R 674R 674R 674R 674R 674R 674R MI 24 01 Multiplexer I/O Bus I/O Module... -
Page 14: Front View
3 Product Description MI 24 01 3.4.2 Front View MI 24 RUN ERR Figure 3: Front View Page 14 of 50 HI 800 209 E Rev. 1.00... -
Page 15: Status Indicators
If the measurement input is overloaded over a longer time period, the zero and final values must be checked. For this reason, HIMA recommends to use the internal module supply and to configure it using the corresponding signal (Transmitter Used [BOOL] set to TRUE). -
Page 16: Product Data
3 Product Description MI 24 01 If the module is in STOP, no monitoring for overload is performed, even if Transmitter Used [BOOL] -> is set to TRUE. The current limiting voltage outputs can be switched between 8.2 VDC and 26 VDC. The switching value must be set individually for each output. -
Page 17: Table 9: Specifications For The Analog Inputs
MI 24 01 3 Product Description Analog Inputs Inputs 24 (unipolar, non-galvanically isolated) Nominal range 0...20 mA Operating range -1...25 mA Input resistance 200 Ω Digital resolution 12-bit Measurement accuracy at ±0.2 % of final value 25 °C, max. Measurement accuracy on ±0.5 % of final value full temperature range, max. -
Page 18: Table 12: Default Values For The Digital Inputs
3 Product Description MI 24 01 Digital inputs, default values Proximity switch in The values must be configured and verified for the proximity accordance with switch in use: EN 60947-5-6: 1.7 mA (170 digits), parameter Hysteresis HIGH [INT] -> Switching threshold L → H 1.5 mA (150 digits), parameter Hysteresis LOW [INT] ->... -
Page 19: Start-Up
MI 24 01 4 Start-Up Start-Up To start up the controller, it must be mounted, connected and configured in the programming tool. Installation and Mounting The module is mounted in the subrack of the modular HIMatrix F60 system. 4.1.1 Mounting and Removing the Modules To mount and remove the modules, the connection cable clamp terminals must be unplugged. -
Page 20: Analog Inputs
4 Start-Up MI 24 01 4.1.2 Analog Inputs Only shielded cables may be connected to the analog inputs. Each analog input must be connected to a twisted pair of wires. The shielding must be connected to the controller and the sensor housing and earthed on one end to the controller side to form a Faraday cage. The cable length depends on its resistor. -
Page 21: Digital Inputs
MI 24 01 4 Start-Up 4.1.3 Digital Inputs Only shielded cables may be connected to the digital inputs. Each digital input must be connected to a twisted pair of wires. The shielding must be connected to the controller and the sensor housing and earthed on one end to the controller side to form a Faraday cage. The cable length depends on its resistor: The maximum total resistance permitted is <... -
Page 22: Pin Assignment For The Mi 24 01 Module
4 Start-Up MI 24 01 4.1.5 Pin Assignment for the MI 24 01 Module Pin assignment of group 1: channels 1…8: Pin designation Function, Description channel A 01 Supply channel 1 (for channels 1...8) A 02 Ground channel 1 B 01 DI1+ Digital input 1 B 02... -
Page 23: Table 16: Pin Assignment Of Channels 9
MI 24 01 4 Start-Up Pin assignment of group 2: channels 9...16: Pin designation Function, Description channel A 17 Supply channel 9 (for channels 9...16) A 18 Ground channel 9 B 17 DI9+ Digital input 9 B 18 AI9+ Analog input 9 A 19 S10+ Supply channel 10 (for channels 9...16) -
Page 24: Table 17: Pin Assignment Of Channels 17
4 Start-Up MI 24 01 Pin assignment of group 3: channels 17..24: Pin designation Function, Description channel A 33 S17+ Supply channel 17 (for channels 17...24) A 34 I17- Ground channel 17 B 33 DI17+ Digital input 17 B 34 AI17+ Analog input 17 A 35... -
Page 25: Surges On Digital Inputs
MI 24 01 4 Start-Up 4.1.5.1 Surges on Digital Inputs Due to the short cycle time of the HIMatrix systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level. The following measures ensure proper operation in environments where surges may occur: 1. -
Page 26: Mounting The Mi 24 01 In Zone 2
Mounting the MI 24 01 in Zone 2 (EC Directive 94/9/EC, ATEX) The module is suitable for mounting in zone 2. Refer to the corresponding declaration of conformity available on the HIMA website. When mounting the device, observe the special conditions specified in the following section. -
Page 27: Power Dissipation Of The Mi 24 01
MI 24 01 4 Start-Up 4.1.7 Power Dissipation of the MI 24 01 The power dissipation resulting from the measurement checks performed on the MI 24 01 in idle state is: 24 V x 230 mA = 5.5 W (power dissipation in idle state) The following chapter examines how the power dissipation varies if transmitters or proximity switches are connected. -
Page 28: Configuration
4 Start-Up MI 24 01 Configuration The MI 24 01 module can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond. -
Page 29: Configuring A Module With Silworx
MI 24 01 4 Start-Up Configuring a Module with SILworX In the Hardware Editor, the F60 is represented with the following modules: one processor module (CPU) one communication module (COM) 6 slots available for I/O modules To insert I/O modules, drag them from the module list onto an available slot. Double-click the module to open the Detail View with the corresponding tabs. -
Page 30: Analog And Digital Outputs
4 Start-Up MI 24 01 4.3.2 Analog and Digital Outputs The following tables present the statuses and parameters for the output module in the same order as given in the Hardware Editor. 4.3.2.1 Module Tab: The Module tab contains the following system parameters. System Data Description... -
Page 31: Mi 24 01_1: Channels Tab
MI 24 01 4 Start-Up System parameter Data type Description Transmitter[0x].Error BYTE Error codes for each transmitter group Code Coding Description 0x01 Module fault of transmitter supply 0x02 Overcurrent of transmitter supply 0x04 Low voltage of transmitter supply. 0x08 Overvoltage of transmitter supply. Transmitter USINT Switching of the transmitter supply for each group:... -
Page 32: Configuring A Module Using Elop Ii Factory
4 Start-Up MI 24 01 Configuring a Module Using ELOP II Factory 4.4.1 Configuring the Inputs and Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs and outputs) using ELOP II Factory. Refer to the System Manual for Compact Systems or the online help for more details The following chapter describes the system signals used for assigning signals in the controller. -
Page 33: Analog And Digital Inputs
MI 24 01 4 Start-Up 4.4.3 Analog and Digital Inputs System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module,target value: 0xF609 [62985 Mod. Error Code Error codes for the module [WORD] Coding Description 0x0000 I/O processing, if required with errors see other error codes... -
Page 34: Table 21: Elop Ii Factory-Digital And Analog Input System Signals
4 Start-Up MI 24 01 System Signal Description MI[xx].Hysteresis Upper limit for low level of MI[xx].DI Value [INT] MI[xx].Hysteresis Low limit for HIGH level of MI[xx].DI Value LOW [INT] MI[xx].Transmitter MI channel used with transmitter supply: Used TRUE = used [BOOL] FALSE = not used Transmitter... -
Page 35: Connection Variants
MI 24 01 4 Start-Up Connection Variants In the following examples, external devices are connected to the inputs of the MI 24 01 module. All cables are shielded and the shielding is connected to the F60 earth grid. 4.5.1 Connecting the Shielding to the F60 Earth Grid The cables are led vertically downwards and secured with 2 cable straps to the earth grid guide. -
Page 36: Figure 8: Connection To A Two-Wire Transmitter
4 Start-Up MI 24 01 Transmitter F60 Earth Grid Figure 8: Connection to a Two-Wire Transmitter Transmitter F60 Earth Grid Figure 9: Connection to a Three-Wire Transmitter Proximity Switch F60 Earth Grid Figure 10: Connection to a Proximity Switch Page 36 of 50 HI 800 209 E Rev. -
Page 37: Figure 11: Connection To A Mechanical Contact
MI 24 01 4 Start-Up 10 k MI 24 01 Contact F60 Earth Grid Figure 11: Connection to a Mechanical Contact Safety-related applications other than those specified here are not permitted. HI 800 209 E Rev. 1.00 Page 37 of 50... -
Page 38: Operation
5 Operation MI 24 01 Operation The module runs within a HIMatrix base plate and does not require any specific monitoring. Handling Handling of the controller during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3. The module's diagnostic history can also be read using the programming tool. -
Page 39: Maintenance
Maintenance No maintenance measures are required during normal operation. If a device or module fails, replace it with an identical type or an alternative type which is admitted by HIMA. Only the manufacturer is authorized to repair the device/module. Faults Refer to Chapter 3.1.1.1, for more information on the fault reaction of analog inputs. -
Page 40: Maintenance Measures
Executing the proof test 6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the controller. HIMA recommends to use system downtimes to load a current version of the operating system into the controller. Refer to the release list to check the consequences of the new operation system version on the system! Load the operating system using the programming tool. -
Page 41: Decommissioning
MI 24 01 7 Decommissioning Decommissioning Remove the supply voltage to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 209 E Rev. 1.00 Page 41 of 50... -
Page 42: Transport
8 Transport MI 24 01 Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission. -
Page 43: Disposal
9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 209 E Rev. 1.00... - Page 44 9 Disposal MI 24 01 Page 44 of 50 HI 800 209 E Rev. 1.00...
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Page 45: Appendix
MI 24 01 Appendix Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge... -
Page 46: Index Of Figures
Appendix MI 24 01 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Front View Figure 4: Pin Designation for the MI 24 01 Module Figure 5: Label for Ex Conditions Figure 6: Connection of the Shielding to the F60 Earth Grid Figure 7: Connection with a current source Figure 8:... -
Page 47: Index Of Tables
MI 24 01 Appendix Index of Tables Table 1: HIMatrix System Variants Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Part Numbers Table 5: Status Indicators Table 6: I/O LEDs Table 7: Outputs for Transmitter and Proximity Switch Supply Table 8: Product Data Table 9:... -
Page 48: Index
Appendix MI 24 01 Index diagnosis..........38 line control ..........28 fault reaction part number ..........12 analog Inputs........11 specifications ........... 16 digital inputs .........11 surge............25 LEDs ............15 Page 48 of 50 HI 800 209 E Rev. 1.00... - Page 50 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1014)
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