Circontrol Raption CCS CHA T2C63 Installation Manual
  1. Manuals
  2. Brands
  3. Circontrol Manuals
  4. Battery Charger
  5. CCS CHA T2C63
  6. Installation manual

Circontrol Raption CCS CHA T2C63 Installation Manual

Hide thumbs Also See for Raption CCS CHA T2C63:
Table of Contents

Advertisement

Quick Links

Raption
Series
Installation Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Raption CCS CHA T2C63 and is the answer not in the manual?

Questions and answers

Related Manuals for Circontrol Raption CCS CHA T2C63

Summary of Contents for Circontrol Raption CCS CHA T2C63

  • Page 1 Raption Series Installation Manual...
  • Page 3 C O P Y R I G H T I N F O R M AT I O N This document is copyrighted, 2021 by Circontrol, S.A. All rights are reserved. Circontrol, S.A. reserves the right to make improvements to the products described in this manual at any time without notice.

  • Page 5: Table Of Contents

    Here’s your guide to install a Raption 1 — So, Hello! 2 — Before the installation A - Important safety instructions B - Electrical wiring considerations C - Important Electrical Safety Instructions D - EVSE Classification E - Supply and storage F - Unloading and handling 3 —...
  • Page 6 Raption Series Installation Manual 5 — Technical data A - Raption 50 B - Raption 50 480Vac C - Raption 100 6 — Need help?
  • Page 8 It is mandatory to follow the basic security information supplied in this manual to ensure safe and proper installation. Failure to follow safety instructions may involve personal injury, equipment damage and danger of death. CIRCONTROL is not responsible for events arising from such breach. THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT...

  • Page 9: So, Hello

    So, hello! General • Compliant with IEC 61851; Electric vehicle conductive charging system (IEC 61851-1, IEC 61851-21-2 and IEC 61851-23). • Compliant with IEC 62196; Plugs, sockets-outlets, vehicle connectors and vehicles inlets, Conductive charging of electric vehicles (IEC 62196-1, IEC 62196-2 and IEC 62196-3). •...
  • Page 10 (broken IEC 61851. plugs, caps that don’t close...). • Do not modify this unit. If • Use only Circontrol supplied modified, CIRCONTROL will spare parts. reject all responsibility and the warranty will be void.

  • Page 11: Before The Installation

    Before the installation Electrical wiring considerations Take into consideration this section before start wiring connections of the charge point. 1 — I N P U T P O W E R S U P P LY The input power supply line for the Charge Point must be hardwired from a dedicated power transformer or generator and not by LV overhead power lines.

  • Page 12: C Important Electrical Safety Instructions

    Raption Series Installation Manual Important Electrical Safety Instructions Read carefully all the instructions before starting in order to ensure properly handling of electrical parts. A safe work environment is not enough to control all potential electrical hazards. It is recommended to be very cautious and work safely. So, the safety rules shown below could help to control risks of injury or death from workplace hazards.

  • Page 13: Devse Classification

    EVSE Classification Classification of the unit according to the IEC 61851-1:2017: 1 — Power supply Input • EV supply equipment connected to AC supply network • Permanently connected 2 — Power supply Output • AC and DC EV supply equipment 3 —...

  • Page 14: E Supply And Storage

    Note: if any damage caused by the forwarder is not indicated in the delivery note during the receipt of the Charge Point, CIRCONTROL will not be held responsible for the cost of repair/replacement. You must find inside of the box, the foundation kit, the decorative front and rear...
  • Page 15 What’ s included: CirCarLife RFID Installation Mifare Card Manual Charge Point Access 4x Allen Isolation top door Key screw hat seal (spare) Foundation Kit 2 — S T O R AG E Whenever possible, the Charge point must be unloaded in their place of installation and operation.

  • Page 16: F Unloading And Handling

    Raption Series Installation Manual Unloading and handling All processes of unloading and handling of the Charge Point must be executed and monitored by qualified personnel attending to the significant weight of the unit, complying with safety rules and using the appropriate points of support. Important notes: - The delivery truck only unloads the pallet carrying the Charge Point - The delivery truck does not have the lifting facilities to move the Charge Point...
  • Page 18 Raption Series Installation Manual Dimensions • Units specified in milimeters:...

  • Page 19: Dimensions And Overview

    Dimensions and Overview Overview 1- Cover 2- Exit AC cable 3- AC light beacon 4- CHAdeMO connector 5- Air inlet unit 6- Power M. air outlet 7- Decorative front panel 8- Decorative rear panel 9- Handle 10- CHAdeMO holder 11- CCS holder 12- AC holder or socket 32A * 13- CCS light beacon 14- CHAdeMO light beacon...

  • Page 20: A Minimum Distances

    Raption Series Installation Manual Minimum distances When installing the Charge Point, respect the minimum distances for maintenance and safety reasons. Please comply accordingly to your country specifications. The next picture shows how it should be installed. • Do not install near areas where water or fluids can penetrate into the unit. •...

  • Page 21: B Foundation

    Installation Foundation The purpose of this chapter is the technical definition and basic requirements for implementing the base and fixing the Charge Point. • The unit is adequate for indoor and outdoor installation • A foundation kit with a mounting template is provided to ensure the distances between the foundation bolts.
  • Page 22 Raption Series Installation Manual • Place the foundation bolts into the templates using provided nuts with the help of a 24mm open-end wrench. Take into consideration the following measures.
  • Page 23 43,5 23,5 Before fixing the template inside of the concrete basement make sure front mark must face with the front side of the charger • Once the kit is assembled, it must be placed in the ground. If the Charge Point has to be installed outside and there is no limitation of depth, is recommended to make a concrete base.
  • Page 24 Raption Series Installation Manual H = 16cm Note: In the event of any doubt about the terrain regarding the installation of the Charge Point, due to the weight and dimensions, it will be necessary to define a final solution to install the unit. It must be confirmed by a specific technical project made for an architectural firm prior to its installation.
  • Page 25 FOUNDATION MEASUREMENTS ORIENTATIONAL FOUNDATIONS FOR RAPTION TYPE OF TERRAIN FOUNDATION SIZE COMMENTS (kg/cm (Az x Bz x Hz) cm SOFT 110 x 60 x 65 For example vegetal not compact terrain COMPACT 110 x 55 x 55 For example mix vegetable land with engraved compactors VERY COMPACT 110 x 50 x 50...

  • Page 26: C Opening

    Raption Series Installation Manual Opening • Left door: Step 1 Step 2 Step 3 Steps: 1- Insert the key supplied in the lock and turn it 90 ° counterclockwise. 2- Pull back the handle. 3- Turn the handle 90 ° clockwise direction.
  • Page 27 • Right door: Step 1 Steps: 1- Push on the round metallic button placed behind to the mechanic lock. On the top and bottom part of the Right door.

  • Page 28: D Placing

    Raption Series Installation Manual Placing In order to place the Charge Point in its definitely place, please follow next steps: 1 — R E M O V I N G T H E C H A R G E P O I N T F R O M PA L L E T The Charge Point is mounted on a pallet so as to do a safe transport.
  • Page 29 2 — P L AC I N G T H E C H A R G E P O I N T T O T H E F I N A L L O C AT I O N Once the Charge Point is free from the pallet, there are two options to move it to the final location.
  • Page 30 Raption Series Installation Manual Step 4 Step 5 Steps: 4- Hold the sling to the eyebolts, raise the Charge Point up and placed on the final location. 5- Screw the 4 x M16 nuts with washers on the threaded rods already installed on the base (on both sides), replace the isolation top hat seal with the one provided to assure IP (the tightening torque has to be 3.5 Nm), place again the unit cover, connect the 3G antenna connector, courtesy light connector and the exhaust fan...
  • Page 31 b) Move the Charge Point with manual forklift or forklift truck . Step 1 Step 2 Steps: 1- Remove the decorative rear panel. Pull outward the metal flange (on both sides). 2- Move out the metal flange (on both sides) and remove the decorative rear panel. Once the decorative panels have been removed, it will be available enough space to introduce the forklift, 560 mm Once Charge Point installation has been finished, remember...

  • Page 32: E Wiring

    Raption Series Installation Manual Wiring Regardless of the electrical characteristics of the power line, be sure to supply to the Charge Point with the necessary electrical features indicated at the unit characteristics rating plate, understood as, supply voltage, grid frequency and required apparent power.
  • Page 33 In the case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, Circontrol will reject any warranty claim against the unit: Step 1...
  • Page 34 Circontrol will reject any warranty claim against the unit: In this case, the metal plate is composed on two parts, the first one which is static, and the second one which mobile.
  • Page 35 After connecting correctly the cables, move the mobile plate frontwards to the original position making sure that there are no open spots between the two plates. While pressing firmly, introduce the screws indicated in the next picture to make sure that the system is fixed.
  • Page 36 Raption Series Installation Manual Power input connection - Connecting cable - Raption 50: Notes: 1- Use the M8 screw and washer provided in order to connect the electric terminals. The maximum tightening torque has to be 13Nm 2- Use a M8 metallic electric terminal aligned with the required cable cross section according to the power of the Charge Point (Max.
  • Page 37 MODEL SPECIFICATIONS MODELS CCS CHA T2C63 CCS CHA T2S32 CCS CHA CCS T2S32 Minimum recommended 70 mm2 50 mm2 25 mm2 50 mm2 cable cross sectional area * Maximum cable cross sectional 95 mm2 95 mm2 95 mm2 95 mm2 area ** MODEL SPECIFICATIONS MODELS...
  • Page 38 Raption Series Installation Manual Power input connection - Connecting cable - Raption 50 480Vac: Notes: 1- Use the M8 screw and washer provided in order to connect the electric terminals. The maximum tightening torque is 13Nm 2- Use a M8 metallic electric terminal aligned with the required cable cross section according to the power of the Charge Point (Max.
  • Page 39 4- Use a phillip screwdriver in order to connect the electric terminals. The maximum tightening torque is 5 Nm. 5- Follow the label under the circuit breaker, connect the cables to the left and right terminal, the terminals of the middle must be free. MODEL SPECIFICATIONS CCS1 CHA CCS1 T1C32...
  • Page 40 Raption Series Installation Manual Power input connection - Connecting cable -Raption 100:...
  • Page 41 Notes: 1- It is highly recomened to move the power supply wiring insertion to the right, in order to aling the cables with its connection to the terminal block. 2- Use the M10 screw and washer provided in order to connect the electric terminals. The maximum tightening torque is 20Nm.
  • Page 42 In order to use and configure the Charge Point there is an User Manual. It is necessary to be registered with the Circontrol Expert Area: http://expertarea.circontrol.com Note: ask to the Circontrol PS-Support department in order to register with the Circontrol Expert Area.
  • Page 43 Verification Once the entire installation procedure is completed, check the following points: • Check that all the MCB, RCD and the Main Circuit Breaker are powered on. • Check that all safety labels are placed correctly. • Close the Charge Point’s doors. The Charge Point has a security switch (anti- tamper protection) installed that will avoid any charging session if the doors are opened.
  • Page 44 Raption Series Installation Manual Raption 50 GENERAL DATA Display HMI 8" colour antivandal touch screen Light beacon RGB Colour indicator ISO / IEC14443-1/2/3 RFID reader MIFARE Classic Legic Advant / Legic Prime RFID Extension ISO 15693/ISO 18092. Sony FeliCa CE / Combo-2 (DIN 70121;...
  • Page 45 Technical Data ENVIRONMENTAL CONDITIONS Operating temperature -30ºC to +45ºC Storage temperature -40ºC to +60ºC Operating humidity 5% to 95% Non-condensing < 55 dB Sound level in operation CONNECTIVITY Ethernet 10/100BaseTX (TCP-IP) Cellular Modem 4G / GPRS / GSM / WiFi Hotspot * Interface protocol OCPP 1.5 or OCPP 1.6J ELECTRICAL DATA...
  • Page 46 Raption Series Installation Manual OPTIONAL DEVICES Wireless Comunication LATAM/APAC/4G LTE/GPRS/GSM Surge protection Four pole transient surge protector IEC 61643-1 (class II) Cable Length 5.5m (all cables) Anti-vandal connector CHAdeMO, CCS protection (mechanical connector locking) Type 2 Charging Socket Shutter 25 kW DC version Power output DC of 25 kW Network hub Switch TCP ethernet 8 ports...
  • Page 47 Models Specifications MODELS CCS T2C32 CCS T2S32 Maximum AC input current 76 A (38 A*) 108 A (70 A*) 108 A (70 A*) Required power supply 53 kVA (26 kVA*) 75 kVA (48 kVA*) 75 kVA (48 kVA*) capacity Maximum output power 50 kW (25 kW*) DC:50 kW (25 kW*) DC:50 kW (25 kW*)
  • Page 48 Raption Series Installation Manual Raption 50 480Vac ADDITIONAL SPECIFICATIONS Power supply III 3P + N + PE Voltage range III 480/277 Vac +/- 10% Power supply II Voltage range II 208-240 Vac +/- 10% Frequency 60Hz...
  • Page 49 Models Specifications MODELS CCS CHA T2S32 CCS CHA T2C32 CCS CHA Maximum AC input current 108 A 108 A 76 A Required power supply capa- 75 kVA 75 kVA 53 kVA city DC:50 kW (@400 VDC) DC:50 kW (@400 VDC) 50 kW Maximum output power AC:22 kW...
  • Page 50 Raption Series Installation Manual Raption 100 GENERAL DATA AC Power Supply 3P + N + PE AC Voltage 400V AC +/- 10% Power Factor >0,98 Efficiency 95 % at nominal output power Frequency 50 / 60 Hz Electrical input protection Main breaker disconnection Overcurrent protections Safety protection...
  • Page 51 RFID system ISO / IEC14443-1/2/3 MIFARE Classic Display HMI 8” colour antivandal touch screen Power limit control DC & AC by software DC cable lenght CCS 3 meters DC cable lenght CHAdeMO 3 meters AC cable lenght 3 meters Lights for status indication RGB colour indicator Dimensions (D x W x H) 355x940x1800 mm...
  • Page 52 Raption Series Installation Manual Models Specifications Models CCS T2C32 CCS T2S32 Maximum AC input 160 A 192 A 192 A current Required power supply 110 kVA 132 kVA 132 kVA capacity Maximum output power 100 kW (@400 VDC) DC:100 kW (@400 VDC) DC:100 kW (@400 VDC) AC:22 kW AC:22 kW...
  • Page 54 Raption Series Installation Manual...
  • Page 55 Need help? In case of any query or need further information, please contact our Post-Sales Department ps-support@circontrol.com circontrol.com (+34) 937 362 940 (+34) 937 362 941...
  • Page 56 CIRCONTROL Raption Series INSTALLATION MANUAL A comprehensive guide on how to install and verify your Raption Charging Station. V2.3, February edition 2021 R316 CIRCONTROL S.A. - ALL RIGHTS RESERVED...

This manual is also suitable for:

Raption ccs cha t2s32Raption ccs chaRaption ccs t2s32Raption cha t2s32Raption ccsRaption cha

Table of Contents