Circontrol Raption 150 Series Installation Manual
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Circontrol Raption 150 Series Installation Manual

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  • Page 1 Raption 150 Series Installation Manual...
  • Page 3 C O P Y R I G H T I N F O R M AT I O N This document is copyrighted, 2020 by Circontrol, S.A. All rights are reserved. Circontrol, S.A. reserves the right to make improvements to the products described in this manual at any time without notice.

  • Page 5: Table Of Contents

    Here’s your guide to install Raption 150 1 — So, Hello! 2 — Before the installation A - Important safety instructions B - Electrical wiring considerations C - Important electrical safety instructions D - EVSE Classification E - Storage F - Unloading and handling 3 —...
  • Page 6 Raption 150 Series Installation Manual C - Foundation kit D - Foundation template for dispensser E - Dispenser template dimensions F - Concrete basement for dispenser G - Foundation template for power unit H - Power unit template dimensions I - Concrete basement for power unit J - Concrete basement dimensions for power unit 5 —...
  • Page 8 It is mandatory to follow the basic security information supplied in this manual to ensure safe and proper installation. Failure to follow safety instructions may involve personal injury, equipment damage and danger of death. CIRCONTROL is not responsible for events arising from such breach. THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT...

  • Page 9: So, Hello

    So, hello! • Compliant with IEC 61851; Electric vehicle conductive charging system (IEC 61851-1 and IEC 61851-23). • Compliant with 62196; Plugs, sockets-outlets, vehicle connectors and vehicles inlets, Conductive charging of electric vehicles (IEC 62196-1, IEC 62196-2 and IEC 62196-3). •...
  • Page 10 Raption 150 Series Installation Manual Important safety instructions Read carefully all the instructions before starting in order to ensure properly installation of the charge point. The Charge Point is designed for installation at indoor and outdoor areas. For each of the different conditions of installation, the unit must be installed safely and ensure adequate protection.

  • Page 11: Before The Installation

    Before the installation Electrical wiring considerations Take into consideration this section before start wiring connections of the charge point. 1 — I N P U T P O W E R S U P P LY The input power supply line for the Charge Point, must be hardwired from a distribution board to the Charge Point with an individual dedicated circuit.

  • Page 12: C - Important Electrical Safety Instructions

    Raption 150 Series Installation Manual Important ELECTRICAL Safety Instructions Read carefully all the instructions before starting in order to ensure properly handling of electrical parts. A safe work environment is not enough to control all potential electrical hazards. It is recommended to be very cautious and work safely.

  • Page 13: Devse Classification

    EVSE Classification Classification of the unit according to the IEC 61851-1:2017: 1 — Power supply Input • EV supply equipment connected to AC supply network • Permanently connected 2 — Power supply Output • DC EV supply equipment 3 — Environmental conditions •...

  • Page 14: E Storage

    Raption 150 Series Installation Manual Storage Whenever possible, the Charge point must be unloaded in their place of installation and operation. In case of unloaded to a temporary location for storage, it is convenient to not remove the packaging and store them meeting the following minimum requirements: •...

  • Page 15: F Unloading And Handling

    Unloading and handling All processes of unloading and handling of the Charge Point must be executed and monitored by qualified personnel attending to the significant weight of the unit, complying with safety rules and using the appropriate points of support. Important notes: •...
  • Page 16 Raption 150 Series Installation Manual Dimensions of the Dispenser • Units specified in millimeters:...

  • Page 17: Dimensions And Overview

    Dimensions and Overview Overview of the Dispenser 1 — Cover 2 — Courtesy Lights 3 — Screen 4 — CCS/CHA plug 5 — Emergency button 6 — RFID Reader 7 — Locking handle 8 — Front panel 9 — Antenna 10 —...

  • Page 18: C - Dimensions Of Power Unit

    Raption 150 Series Installation Manual Dimensions of the Power Unit • Units specified in millimeters: 1000...

  • Page 19: D - Overview Of Power Unit

    Overview of the Power Unit 1- Cover 2- Unit air inlet 3- Locking 4- Locking handle 5- Rear door handle 6- Rear panel 7- Eyebolts 8- Unit air 9- Front door 10-Front panel outlet...
  • Page 20 Raption 150 Series Installation Manual Power Unit front door Power input supply:...
  • Page 21 Power Unit rear door Output wiring to Dispenser:...

  • Page 22: E Opening

    Raption 150 Series Installation Manual Opening Dispenser Step 1 Step 2 Step 3 Steps: 1- Insert the key supplied in the lock and turn it 90 ° counterclockwise. 2- Pull back the handle. 3- Turn the handle 90 ° clockwise direction.
  • Page 23 Power unit Step 1 Step 2 Step 3 Steps: 1- Insert the key supplied in the lock and turn it 90 ° counterclockwise. 2- Pull back the handle. 3- Turn the handle 90 ° clockwise direction.

  • Page 24: F Placing

    Raption 150 Series Installation Manual Placing In order to place the Charge Point in its final place, please follow next steps: R E M O V I N G T H E C H A R G E P O I N T F R O M PA L L E T The Charge Point is mounted on a pallet so as to do a safe transport.
  • Page 25 Repeat the same process with the Power Unit but following the next steps: Steps: 1- Remove the screws from the Decorative front panel (on both sides) and pull it outwards. 2- Once the Decorative front panel is removed, locate the screws that are keeping the pallet.
  • Page 26 Raption 150 Series Installation Manual P L A C I N G T H E D I S P E N S E R I N T H E F I N A L L O C AT I O N...
  • Page 28 Raption 150 Series Installation Manual P L A C I N G T H E P O W E R U N I T I N T H E F I N A L L O C AT I O N Once the Power Unit is free from the pallet, there are two options to move the charger.
  • Page 29 Steps to move with forklift: 1- Remove the decorative rear panel. Pull outward the metal flange (on both sides). 2- Move out the metal flange (on both sides) and remove the decorative rear panel. Once the decorative panels have been removed, it will be available enough space to introduce the forklift, 560 mm...
  • Page 30 Raption 150 Series Installation Manual Minimum distances of the Dispenser 200mm 200mm 200mm 500mm (*) Respect the minimum lateral distance to allow proper circulation of air flow. This unit has forced ventilation. (**) If Bollard Impact Protector is installed, keep 500 mm as a minimum distance in order to give enough space to open the frontal door of the Charge Point for maintenance tasks.

  • Page 31: Installation

    Installation Minimum distances of the Power Unit When installing the Power Unit, respect the minimum distances space for maintenance and safety reasons. Please comply accordingly to your country specifications. The next picture shows how it should be installed. • Do not install near areas where water or fluids can penetrate into the unit. •...
  • Page 32 Raption 150 Series Installation Manual Foundation kit The purpose of this chapter is the technical definition and basic requirements for implement the base and fixing the Charge Point. • The unit can be installed both, inside and outside. • Two foundation kits with a mounting templates is provided to ensure the distances between the foundation bolts.

  • Page 33: D - Foundation Template For Dispensser

    Foundation template for dispenser Place the foundation bolts into the templates using provided nuts with the help of a 24mm open-end wrench. Take into consideration the measures of the following chapters.

  • Page 34: E Dispenser Template Dimensions

    Raption 150 Series Installation Manual Dispenser template dimensions...

  • Page 36: F Concrete Basement For Dispenser

    Raption 150 Series Installation Manual Concrete basement for Dispenser Before fixing the template inside of the croncrete basement make sure front mark must face with the front side of the charger • Once the kit is assembled, it must be placed in the ground. If the Dispenser has to be installed outside and there is no limitation of depth, is recommended to make a concrete base.
  • Page 38 Raption 150 Series Installation Manual FOUNDATION MEASUREMENTS FOR DISPENSER ORIENTATIONAL FOUNDATIONS FOR RAPTION 50 TYPE OF TERRAIN FOUNDATION SIZE COMMENTS (kg/cm (Az x Bz Hz) cm SOFT 65 x 65 x 65 For example vegetal not compact terrain COMPACT 55 x 55 x 55...

  • Page 39: G Foundation Template For Power Unit

    Foundation template for Power Unit • Place the foundation bolts into the templates using provided nuts with the help of a 24mm open-end wrench. Take into consideration the following measures. • Take in mind the disposition of the supply of the power unit and the cables that go to the dispenser.

  • Page 40: H Power Unit Template Dimensions

    Raption 150 Series Installation Manual Power Unit template dimensions...

  • Page 41: I Concrete Basement For Power Unit

    Concrete basement for Power Unit Before fixing the template inside of the croncrete basement make sure that front mark must face with the front side of the charger. • Once the kit is assembled, it must be placed in the ground. If the Power Unit has to be installed outside and there is no limitation of depth, is recommended to make a concrete base.

  • Page 42: J Concrete Basement Dimensions For Power Unit

    Raption 150 Series Installation Manual Concrete basement dimensions for Power Unit...
  • Page 43 FOUNDATION MEASUREMENTS FOR POWER UNIT ORIENTATIONAL FOUNDATIONS FOR RAPTION 50 TYPE OF TERRAIN FOUNDATION SIZE COMMENTS (kg/cm (Az x Bz Hz) cm SOFT 110 x 95 x 40 For example vegetal not compact terrain COMPACT 110 x 95 x 35 example vegetable land...
  • Page 44 Raption 150 Series Installation Manual Regardless of the electrical characteristics of the power line, be sure to supply to the Charge Point with the necessary electrical features indicated at the unit characteristics label, understood as, supply voltage, grid frequency and required apparent power. In the case that the power line characteristics are different from those required, must do the necessary adaptation of the same to meet this requirement.

  • Page 45: Wiring

    Wiring DC #1 DC #2 L + N + PE ETHERNET CABLE - DC#1: CHA power cables. - DC#2: CCS power cables. - PE: earth cable for the Dispenser. - L+N+PE: supply for the Dispenser electronics. - Ethernet Cable: For communications between Power Unit and Dispenser.

  • Page 46: A Power Unit

    In the case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, Circontrol will reject the warranty of the unit. Steps: 1- Locate the power input entrance in the bottom of the Power Unit. Accessed from the back door.
  • Page 47 2 - Power connection for the Power Unit- Scheme - : Power cabinet must be supplied with: 1. Three phases + Neutral (230/400V 50Hz) 2. Earth cable...

  • Page 48: B - Dispenser

    Raption 150 Series Installation Manual 3 - Power connection for the Power Unit - Connecting supply cables - : to the dispenser Notes: 1- Use the M8 screw and washer provided in order to connect the electric terminals. The maximum tightening torque has to be 13Nm 2- Use a M8 metallic electric terminal aligned with the required cable cross section according with the power of the Charge Point (Max.
  • Page 49 In the case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, Circontrol will reject the warranty of the unit. Steps: 1- Locate the power output in the Power Unit in the bottom of the Power Unit. Accessed from the front door.
  • Page 50 Raption 150 Series Installation Manual 5 - Power output connection from Power Unit - Connecting Cables - : Locate the connection points in the Power Unit. ETHERNET L1 N PE...
  • Page 51 CHA - CCS - CCS + CHA +...
  • Page 52 In order to make a secure cable installation is necessary to use the metal plate provided. In the case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, Circontrol will reject the warranty of the unit.
  • Page 53 2 - Wiring connection for the Dispenser- Scheme - : DC #1 DC #2 L + N + PE ETHERNET CABLE...
  • Page 54 Raption 150 Series Installation Manual 3 - Power input connection to Dispenser - connecting cables - : Locate the connection points in the Dispenser.
  • Page 55 L1 N PE ETHERNET...
  • Page 56 Raption 150 Series Installation Manual CCS - CCS +...
  • Page 57 CHA- PE CHA +...
  • Page 58 Raption 150 Series Installation Manual Wiring section MODEL SPECIFICATIONS DISPENSER 1 x CCS 2x DC + **95~120 mm 2x DC - Minimum recommended cable 1x PE 50mm cross sectional area * L + N + PE 2,5 mm MODEL SPECIFICATIONS POWER UNIT 150kW...
  • Page 60 Raption 150 Series Installation Manual Verification Once completed the entire installation procedure, check the following points: • Check that all the MCB, RCD, Main Circuit Breaker and Disconnectors are powered • Check that all safety labels are correctly placed. •...

  • Page 61: Last Steps

    In order to use and configure the Charge Point there is an Instruction Manual. To get it, download it from the Expert Area or send a mail to ps-support@circontrol.com. Note: Ask Circontrol PS-Support Department in order to register in the Circontrol...
  • Page 62 Raption 150 Series Installation Manual GENERAL SPECIFICATIONS CE / Combo-2 (DIN 70121; ISO15118) IEC 61851-1; IEC 61851-23 Compliance CHAdeMO compatible Enclosure rating IP54 / IK10 Enclosure material Stainless steel Operating temperature -10 ºC to + 50 ºC Ambient temperature - 20 ºC to + 60 ºC...

  • Page 63: Technical Data

    Technical Data POWER UNIT AC power supply 3P + N + PE AC Voltage 400 V AC +/- 10% Maximum AC input 237 A current Required power supply 164 KVA capacity Power Factor (pu) › 0,98 Efficiency (pu) 94 % at nominal output power 50 / 60 Hz Frequency (pu) Cooling system...
  • Page 64 Raption 150 Series Installation Manual MODELS SPECIFICATIONS Models CCS CHA CCS: 150kW* 150kW* Maximum output power CHA: 62,5kW Maximum output power CCS: 75kW *when charging two cars CHA: 62,5kW simultaneously CCS: 100-920 VDC Output voltage range 100-920 VDC CHA: 100-500 VDC...
  • Page 66 Raption 150 Series Installation Manual...

  • Page 67: Need Help

    Need help? In case of any query or need further information, please contact our Post-Sales Department ps-support@circontrol.com circontrol.com (+34) 937 362 940 (+34) 937 362 941...
  • Page 68 CIRCONTROL Raption 150 Series INSTALLATION MANUAL A comprehensive guide on how to install and verify your Raption 150 Charge Point. V1.2, March edition 2020 R207 CIRCONTROL S.A. - ALL RIGHTS RESERVED...

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