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- Page 1 EN-USA OPERATING MANUAL FLOOR SAW COMPACTCUT 200 P COMPACTCUT 200 D LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307-0 Fax +49 (0) 7564 / 307-500 lissmac@lissmac.com www.lissmac.com 1/42...
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- Page 3 Imprint The operating manual is valid for: LISSMAC Floor saw • COMPACTCUT 200 P • COMPACTCUT 200 D Manufacturer: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual SIGNAL WORD Type and source of danger Consequences of non-compliance. Actions to avert the danger The signal word behind the danger symbol indicates the degree of danger: This signal word signifies an extremely dangerous situation. If the situation is not avoided, fatal injuries will result.
- Page 5 The following warning and safety symbols were attached on the machine: This symbol indicates the reference to the operating manual. This symbol indicates that hearing protection must be worn. This symbol indicates the noise power level of the machine. This symbol indicates the attachment point for crane transport. This symbol warns of residual risks associated with the machine Cut hazard by rotating saw blade.
- Page 6 Operating manual petrol motor LISSMAC assumes no responsibility or liability for the completeness of any additional documents. Changes and reservations We attempt for this operating manual to be correct and up-to-date. To maintain our technological lead, it can be necessary to change the product without advance notice and to perform their operation.
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Page 8: Table Of Contents
Table of Contents 1. Description of performance .................... 9 1.1. Basics of intended use ....................10 1.2. Organizational measures ....................10 1.3. Personnel choice and personnel qualification; basic responsibilities ......11 1.4. Safety instructions for operation phases ................ 12 1.4.1. Transport, assembly and installation ..............12 1.4.2. -
Page 9: Table Of Contents 1. Description Of Performance
The water cooling system provides an optimum saw blade cooling, this guarantees a longer saw blade life Easy detachable saw blade cover Simple service operations - good access to engine and cutting shaft With a parking brake COMPACTCUT 200 P COMPACTCUT 200 D 9/42... -
Page 10: Basics Of Intended Use
Appropriate usage The LISSMAC Floor saw is a floor cutting grinder and is designed exclusively for cutting grooves into concrete or asphalt using water. Cutting uses saw blades and may only be operated for cutting of floors. -
Page 11: Personnel Choice And Personnel Qualification; Basic Responsibilities
Use personal protection equipment if necessary or required by regulations! Keep all safety instructions and danger warnings on the Floor saw and in legible condition! Replace safety and danger instructions that are damaged or non-readable any more. For safety-related changes to the machine or its running behavior, stop the machine immediately and mark it accordingly. -
Page 12: Safety Instructions For Operation Phases
1.4. Safety instructions for operation phases 1.4.1. Transport, assembly and installation Transport, assembly and installation on/with the Floor saw may only be carried out in transport position. Secure the Floor saw against rolling away. Transport, assembly and installation on/with the Floor saw may only be carried out with removed saw blade and when the engine is turned off. -
Page 13: Operation
1.4.3. Operation Refrain from working in any manner that is questionable in regard to safety! Take measures to ensure that the Floor saw is operated only in a safe, functional condition! The Floor saw must be checked at least once per shift for externally identifiable defects or damages! Any changes which occur (including operating behavior) must be reported immediately to the responsible post/person! If necessary, immediately stop the machine and secure it against restart! Immediately stop and secure the Floor saw in case of malfunctions! Immediately correct... -
Page 14: Special Work While Using The Machine
1.4.6. Special work while using the machine Follow all setup, maintenance, and inspection activities and schedules prescribed by the operating manual, including all information about the replacement of parts / assemblies! These activities may only be carried out by technical personnel. Inform operating personnel before beginning special and maintenance work! Name a supervisor! If the Floor saw is turned off during maintenance and repair work, it must be secured against unexpected application of power. -
Page 15: Electric Power
1.5.2. Electric power Use only original fuses with the specified current rating! In case of malfunctions, turn the Floor saw off immediately! Electrical work may only be carried out by technical and qualified personnel. Carry out maintenance or repair work only when the motor of the Floor saw is turned off and the saw blade is not running any more. -
Page 16: Packaging And Storage
1.7. Packaging and Storage To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. When receiving the machine, the machine should be checked for damage. The packaging of the device consists of materials which can be recycled. Put these by type into the relevant recycling containers, so that they can be recycled properly. -
Page 17: Description Of The Device
2. DESCRIPTION OF THE DEVICE 2.1. Name of machine parts Pos. 1 Water tank Pos. 7 Throttle control for the drive motor Pos. 2 Blade guard Pos. 8 EMERGENCY STOP switch Pos. 3 Pointer Pos. 9 Height adjustment Pos. 4 Drive motor Pos. -
Page 18: Technical Data
2.3. Technical data COMPACTCUT 200 P COMPACTCUT 200 D Max. cutting depth 180 mm Max. saw blade diameter 500 mm Saw blade holder 25.4 mm Saw blade speed 2500 rpm Empty weight 116 kg 126 kg Max. operating weight 149 kg... -
Page 19: Hand Arm Vibration
The given value was determined with a maximum saw blade diameter of 500 mm. The impact can be reversely proportional to the weight of the operator. Total vibration value: COMPACTCUT 200 P a 14,5 m/s COMPACTCUT 200 D a 18,9 m/s The following standards were complied with during measurement: EN ISO 5349, VD 2057 Sheet 2, Directive 2002/42/EC. -
Page 20: Commissioning
3. COMMISSIONING 3.1. Connections and operating materials Operating motor oil The motor is filled with motor oil by the manufacturer. Only motor oil approved by the manufacturer may be used. The details and the quality requirements are contained in the operating manual of the fuel motor. Fuel The Floor saw must be filled with petrol or diesel. -
Page 21: Filling The Fuel Tank
3.2. Filling the fuel tank WARNING Highly flammable fuel vapors Death or injury from explosion Smoking is absolutely forbidden during refueling. Remove all ignition sources. WARNING Risk of burning on hot motor parts Severe physical burns Do not touch any motor parts and/or wear gloves. ... -
Page 22: Parking Brake
3.3. Parking brake WARNING Unintentional position changes of the machine Injury due to unintentional position changes of the machine. In order to secure the Floor saw against rolling away, the parking brake must be engaged. The parking brake (pos. 1) presses on the wheel of the Floor saw and prevents rolling away 3.4. -
Page 23: Install Saw Blade
3.5. Install saw blade WARNING Removing and opening the blade guard Severe injury from contact with rotating saw blade. Removing or opening of the blade guard or reaching into the rotating saw blade during cutting is prohibited. This work may only be carried out with the saw blade at a standstill and the drive motor turned off. -
Page 24: Drive Belt
3.6. Drive belt WARNING Removing and opening the pulley drive protective hood Severe injury from contact with rotating pulleys. Removing or opening of the pulley drive protective hood or reaching into the pulley drive during cutting is prohibited. This work may only be carried out with the drive motor at a standstill. ... -
Page 25: Transport
4. TRANSPORT 4.1. Transport position WARNING Unintentional position changes of the machine Injury due to unintentional position changes of the machine. Only transport the Floor saw in the transport position. Secure the Floor saw at the attachment points. NOTICE Transport of the machine When transporting the Floor saw, unintentional position changes must be prevented. -
Page 26: Move With The Crane
4.2. Move with the crane WARNING Crush hazard from suspended loads Personal damage from falling parts. Do not stand under suspended machines or parts. Only use undamaged lifting gear and loading equipment with sufficient lifting capacity and length. ... -
Page 27: Operation
5. OPERATION 5.1. Safety WARNING Removing and opening the blade guard Death or injury from rotating saw blade. Removing or opening of the blade guard or reaching into the rotating saw blade during cutting is prohibited. This work may only be carried out with the saw blade at a standstill and the drive motor ... -
Page 28: Preparations For Starting
5.2. Preparations for starting NOTICE Cutting without obstacles Damage from objects in the cutting area or the saw blade. Remove all obstacles from cutting area and provide sufficient illumination of working area. The cut line can be marked using a marking spray to guide the operator during the cut. To be able to use the Floor saw safely and properly, the following pre-requisites must be fulfilled: ... -
Page 29: Cutting With The Floor Saw
5.4. Cutting with the Floor saw WARNING All start preparations must be fulfilled. The machine may only be put into operation, if all starting preparations (see Chapter 5.2 Preparations for starting) are met. Dry cutting without water is prohibited. ... -
Page 30: Maintenance
6. MAINTENANCE 6.1. Service WARNING Danger of injury from rotating saw blade. Severe injury from contact with rotating saw blade. Maintenance and repair works may only be carried out when the machine is turned off. Maintenance and repair works must only be carried out by qualified personnel. ... -
Page 31: Lubrication Points
6.2. Lubrication points Lubrication Use only high-quality grease which meets the specifications on lubrication nipples. The lubricant used for the Floor saw is called "Energrease LS2 BP“. 31/42... -
Page 32: Troubleshooting Table
6.3. Troubleshooting table Measures must be taken, so that an accidental start-up by others is not possible! Maintenance and service works may only be carried out by qualified personnel! Error Cause Remedy Low cutting performance Saw blade is dull Replace saw blade Too little cooling water Clean the water sieve or rinse the water supply with pressure max. -
Page 33: Torque Of Screw Connections
6.4. Torque of screw connections Strength class: 10.9 12.9 Dimensions Max. tightening torque in Nm Max. tightening torque in Nm Max. tightening torque in Nm 11.2 11.3 16.5 19.3 27.3 40.1 46.9 1057 1136 1329 1176 1674 1959 1597 2274 2662 33/42... -
Page 34: Maintenance Plan
6.5. Maintenance plan This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 34/42... -
Page 35: Tools
To have the best results, the parameters must match. With this diagram, the optimal cutting performance can be determined. In the LISSMAC sales booklet, the prices for the tools are determined. This sales booklet can be obtained from the manufacturer at any time. -
Page 36: Warranty
8. WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use. - Page 37 9. REPLACEMENT PARTS Spare part Designation Specification Recommend ation DRIVE HONDA DRIVE HATZ 200185 ENGINE; HONDA GX390 SXQ4 BENZIN ENGINE; HATZ 1B30 DIESEL 1035555 DRIVING PULLEY 1027616 DISK SHAFT 1087143 DRIVEN PULLEY 1027796 DISC FLANGE II 1027816 DISC FLANGE I 1035557 BAR GEWINDE 1026373 DISC NUT AUSPUFFDEFLEKTOR...
- Page 38 Spare part Designation Specification Recommend ation COVER ONLY HONDA BOLT ONLY HONDA 1095401 SPRING 1095402 BOLT 215004 AIR FILTER HONDA 208030 AIR FILTER HATZ 245009 SPARK PLUG HONDA 1003977 V-BELT HONDA 1002042 V-BELT HATZ 300267 SHAFT BOLT 200799 FUEL FILTER HATZ 1030119 CABLE EMERGENCY OPERATION HATZ...
- Page 39 Spare part Designation Specification Recommend ation ASSEMBLED HONDA ASSEMBLED HATZ FRAME DRIVE HONDA DRIVE HATZ UNDERCARRIAGE MOTOR PLATE HONDA MOTOR PLATE HATZ 1026636 ACCELLERATOR LEVER 1030233 ACCELLERATOR BOWDEN CABLE COLUMN COOLING 1026758 FLANGE BEARING 1027054 SPINDLE COMPL. 1027952 CRANK HANDLE COMPLETE FRAME 1035594 FRAME 1027041 RUBBER MOUNT...
- Page 40 Spare part Designation Specification Recommend ation COOLING 1035592 WATER TANK 1030196 PLUG FLAIL TANK BRACKET 200195 HOSE BOLT WASHER 1031674 THROAT Y 1026763 ELBOW WITZ JETS 1026658 VALVE 1095357 PIPE CLAMPS BOLT SPRING SLEEVE BOLT WASHER To prevent incorrect deliveries, when ordering spare parts, indicate the complete model designation, year of manufacture and the machine number! Technical changes may be made! We make it explicitly clear that parts not supplied by us are also not tested and released by us.
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