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Summary of Contents for Lissmac DTS 601
- Page 1 OPERATING MANUAL MASONRY SAW DTS 601 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307 – 0 Fax +49 (0) 7564 / 307 – 500 lissmac@lissmac.com www.lissmac.com 1/40...
- Page 2 Impressum The operating manual is valid for: LISSMAC Masonry saw • DTS 601 Headquarters: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
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Page 3: Table Of Contents
Table of Contents 1. Features & Benefits ......................7 1.1. Principle of intended use ....................8 1.2. Organisational Measures....................8 1.3. Choice of personnel and qualification; fundamental obligations ........9 1.4. Safety information relating to the phases of use ............10 1.4.1. - Page 4 OPERATIONAL INSTRUCTIONS Preface The Operating Manual contains important information on how to operate the machine in a safe, proper and economical manner. Compliance with it will help to avoid dangers, repair costs and downtimes and increase the reliability and service life of the machine. Eventually, the operating manual is to be supplemented by instructions on the basis of existing national regulations on accident prevention and environmental protection.
- Page 5 Instructions for action in a given order The warning signs included make no claim to universal comprehensiveness. Lissmac cannot predict every possible hazard. The suitable safety rules and precautions are to be followed as with any other machine, in regards to the working method and operation.
- Page 6 The following warning and safety instructions are used: Instruction: Observe operating instructions Instruction: Wear eye protection Instruction: Wear hearing protection Instruction: Wear protective gloves Instruction: Wear protective footwear Pull out the mains plug Danger of cutting by the rotating saw blade Crush hazard for hands and fingers Danger of slipping due to wetness Danger due to ejected parts...
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Page 7: Table Of Contents 1. Features & Benefits
FEATURES & BENEFITS The sophisticated design makes the DTS Masonry saws extremely light but robust. Suitable for both straight cuts and mitre cuts for angled cuts of brick, stone, granite, marble and natural stone slabs up to 45°. • High-quality, low-maintenance construction •... -
Page 8: Principle Of Intended Use
Intended Use The LISSMAC Masonry saw is intended exclusively for cutting building blocks made of mineral material, using the wet cutting method. Cutting wood, plastic or metal is prohibited! Material containing asbestos must not be processed. -
Page 9: Choice Of Personnel And Qualification; Fundamental Obligations
Use personal protective equipment in accordance with the locally applicable regulations! Observe all safety and danger notes and keep them in readable condition! Replace damaged or illegible safety and danger notices immediately. In the event of any safety-relevant changes to the machine or the way in which it is operating, shut down the machine immediately and place appropriate signs on it. -
Page 10: Safety Information Relating To The Phases Of Use
1.4. Safety information relating to the phases of use 1.4.1. Transport Only use a suitable transport vehicle with an adequate load capacity. Secure the load properly and reliably. Disconnect the machine from the power supply even in the event of a minor change of location. Transport may only take place in a secured transport position. -
Page 11: Special Work While Using The Machine
1.4.4. Special work while using the machine Unplug the saw before maintenance and repair work. For safety and/or functional reasons, all openings must be covered and sealed before cleaning so that no cleaning agents can enter through them. Electric motors, switches, and connectors are particularly at risk. -
Page 12: Noise
1.5.3. Noise See chapter2.3 Sound power level of the machine 1.6. Packing and storage In order to ensure sufficient protection during dispatch and transport, the machine and its components were packed carefully. The machine should be checked for damage upon receipt. The packing of the device consists of recyclable materials. -
Page 13: Device Description
DEVICE DESCRIPTION 2.1. Names of the machine parts Pos. 1 Water pipe to the saw blade Pos. 9 On/Off switch / EMERGENCY_STOP Pos. 2 Blade guard Pos. 10 Power supply Pos. 3 Saw bench Pos. 11 Push bar with hand guard Pos. -
Page 14: Technical Data
2.2. Technical Data DTS 601 Max. saw blade Ø 650 mm Max. cutting depth 220 mm Max. cutting length 800 mm Saw blade holder 25.4 mm Max. power output 4.0 kW, 400 V Saw blade speed 1440 1/min Dimensions (L/W/H), installed... -
Page 15: Sound Power Level
2.3. Sound power level WARNING Danger of Hearing Damage Wearing hearing protection is mandatory for sound power levels above 85 dB (A). Wear your personal hearing protection. The sound level generated by the machine was measured according to the specifications of the standards DIN EN 12418 and EN 3744. -
Page 16: Transport
TRANSPORT 3.1. Transport position The Masonry saw may only be transported in the transport position. Lifting with a crane is not permitted. Prerequisites • Power connection is disconnected • Water tray is emptied and pump in holder • Saw table is locked •... -
Page 17: Commissioning
COMMISSIONING 4.1. Connections and media Electrical Connection A power source with the operating voltage indicated on the type plate must be available. We strongly recommend fusing with a residual current device (FI / RCD). Water Tray The water tray should only be filled with clean water To prevent dust formation and overheating during cutting, the saw blade must always be lubricated with water and cooled. -
Page 18: Controls
4.3. Controls EMERGENCY STOP Button Pos. 2 STOP BUTTON: (RED / 0) To switch off the machine, press the stop button as far as it will go. Pos. 3 START BUTTON (GREEN / I) To switch on the machine, press the stop button as far as it will go. POWER SUPPLY (plug) with phase inverter: Pos. -
Page 19: Locking The Saw Table And Water Tray
4.4. Locking the saw table and water tray CAUTION Crush hazard Crushing and cutting injuries due to uncontrolled movement of the saw table. The saw table must be locked for assembly, dismantling and transport. Locking • To lock the saw table, the locking lever must engage under the screw head. •... -
Page 20: Machine Installation
4.5. Machine installation CAUTION Crush hazard The machine is heavy. Crush hazard due to the legs folding in or the saw falling over. Assembly requires a second person The centre of gravity is not central The Masonry saw must be stable and level on the ground when assembled. ... -
Page 21: Moving With The Wheel Kit
4.6. Moving with the wheel kit CAUTION Crush hazard Crushing and cutting injuries due to uncontrolled movement of the saw table. The saw table must be locked for assembly, dismantling and transport. Unplug the machine before each transport 1. -
Page 22: Height Adjustment Of The Saw Head
4.7. Height adjustment of the saw head NOTICE Cutting into the Saw Table Damage to the table due to incorrectly adjusted height of the saw head Check saw blade diameter Adjust and check clearance of the saw blade at standstill before cutting Adjusting the Depth Stop •... -
Page 23: Saw Blade Installation And Replacement
4.8. Saw blade installation and replacement WARNING Danger of Cutting Injuries Serious injury from contact with rotating saw blade when the blade guard is open. Never open the blade guard during operation or reach into the rotating saw blade. ... -
Page 24: Operation
OPERATION 5.1. Safety WARNING Cut hazard Serious injury from contact with rotating saw blade. The operating position is restricted to the area in front of the saw table. The Masonry saw may only be operated by one person. Instruct other persons to leave the safety area or cordon off this area. -
Page 25: Cutting With The Masonry Saw
5.3. Cutting with the Masonry saw WARNING Danger due to Ejected Parts If there is a lack of cooling water, the saw blade overheats and cutting segments can break out and be ejected. This can result in personal injury or damage to property. Always cut with sufficient water ... -
Page 26: Cleaning
CLEANING To avoid build-up, clean the machine at the end of each working day with water, a soft brush or a cloth. To protect the painted surfaces, do not use aggressive cleaning products. Do not wash the machine with a high-pressure cleaner. Do not allow water to enter the motor. -
Page 27: Maintenance
MAINTENANCE WARNING Danger of Cutting Injuries and Electric Shock Serious injury from contact with rotating saw blade or life components. Repairs may only be carried out by qualified personnel. Troubleshooting in the electrical system only by qualified electricians. The machine must be secured against being switched on by other persons ... -
Page 28: Troubleshooting
8.1. Troubleshooting WARNING Danger of cutting injuries and electric shock Serious injury due to contact with rotating saw blade or live parts. Troubleshooting only with the machine unplugged Repairs may only be carried out by qualified personnel. Troubleshooting in the electrical system only by qualified electricians. ... -
Page 29: Maintenance Plan
8.2. Maintenance plan This section is to serve as evidence for the maintenance and service book already supplied. All maintenance and service work must be registered as evidence. Machine/type: Serial number/year of manufacture: Date Maintenance or service work carried out Date/signature 29/40... - Page 30 TOOLS All tools in the diamond tool range are colour-coded. Depending on the material to be cut, the tools sometimes differ considerably. Always use only the appropriate diamond blade. WARRANTY The warranty for this machine is 12 months. Warranty is only provided for the wear parts listed below if the wear is not due to operation.
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Page 31: Spare Parts List
SPARE PARTS LIST To avoid incorrect deliveries, please specify the complete designation, year of manufacture and machine number when ordering spare parts! Subject to technical changes without notice! We would expressly draw your attention to the fact that parts not supplied by us have also not been tested or approved by us The installation and use of such products may have a negative effect on the properties of your device and thus adversely affect its safety level. - Page 32 Fig.01 32/40...
- Page 33 Fig. Item Part No. Specification German English Spritzschutzhalter Splash guard bracket Spritzschutzlappen Splash guard flap 100x40 Rohrstopfen Pipe plug Augenschraube Eyebolt Feder Spring M10x20 Ringschraube Eyebolt Multifunktionsschlüssel Multifunctional wrench Halteplatte Retaining plate Klemmhebel Clamping lever M10x25 DIN933-M8x35 galvanised Sechskantschraube Hexagon head screw 30x8x3 Unterlegscheibe, gross Washer, large...
- Page 34 Fig. Item Part No. Specification German English Right leg, front Rechtes Bein, vorne Linkes Bein, vorne Left leg, front Linkes Bein, hinten Left leg, rear Rechtes Bein, hinten Left leg, rear Endstopfen End plug Locking latch complete Sperrriegel komplett Sprühdüsen Spray nozzles Ø...
- Page 35 Fig. Item Part No. Specification German English Wasserwanne Water tray 35/40...
- Page 36 Abb.02 36/40...
- Page 37 Fig. Item Part No. Specification German English DIN933-M8x50 galvanised Sechskantschraube Hexagon bolt DIN125-A8 galvanised Unterlegscheibe Washer Distanz Distance Nylon Rillenwalze Nylon grooved roller DIN934-M8 galvanised Sechskantmutter Hexnut Type 608 Kugellager Ball bearing Rollenhalter Roller bracket Flachrolle Flat roller DIN933-M8x25 Sechskantschraube Hexagon bolt DIN934-M8 galvanised Sechskantmutter...
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Page 38: Circuit Diagram
CIRCUIT DIAGRAM 38/40... - Page 39 Lanzstrasse 4 D-88410 Bad Wurzach. Germany. The technical documentation is archived by LISSMAC Maschinenbau GmbH, D-88410 Bad Wurzach. Germany. In charge of documentation: Head of Design/Techn. Documentation Machine Description: The Masonry saw is intended exclusively for sawing building stones, made of mineral material, using the wet cutting method with diamond saw blades.
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