Lissmac COMPACTCUT 201 P Operating Manual
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Lissmac COMPACTCUT 201 P Operating Manual

Floor saw
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EN
OPERATING MANUAL
FLOOR SAW
COMPACTCUT 201 P/PV/PL
COMPACTCUT 201 D
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
88410 Bad Wurzach, Germany
Phone +49 (0) 7564 / 307-0
Fax +49 (0) 7564 / 307-500
lissmac@lissmac.com
www.lissmac.com
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  • Page 1 OPERATING MANUAL FLOOR SAW COMPACTCUT 201 P/PV/PL COMPACTCUT 201 D LISSMAC Maschinenbau GmbH Lanzstrasse 4 88410 Bad Wurzach, Germany Phone +49 (0) 7564 / 307-0 Fax +49 (0) 7564 / 307-500 lissmac@lissmac.com www.lissmac.com 1/84...
  • Page 2 2/84...
  • Page 3 Legal notice The operating manual is valid for: LISSMAC floor saw • COMPACTCUT 201 P/PV/PL • COMPACTCUT 201 D Manufacturer: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D - 88410 Bad Wurzach, Germany Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
  • Page 4 Instructions for the operator The warning notices in this Manual cannot cover every possible hazardous situation. LISSMAC cannot predict all possible hazards. As with any other machine, the relevant safety rules and precautionary measures regarding procedure and operation must be followed.
  • Page 5 The following warning and safety instructions are used: Read and follow the operating manual Wear hearing protection Wear eye protection Wear gloves Wear protective helmet Wear suitable work clothes and wash dusty clothes Attachment point for crane transports Wear dust mask Warning of extremely flammable fuel vapours Warning of crushing hazard Warning of suspended loads...
  • Page 6 Do not relocate the machine outside of the cutting zone while the saw blade is rotating. Access by authorised personnel only. Do not use pressure washers. No smoking due to fire hazard Harmful substances: Fine silica dust Set ignition switch to 0 Work with rotating saw blade forbidden Check the drive belts Direction of travel of the saw blade...
  • Page 7 Operating Manual: Internal combustion engine operating manual LISSMAC assumes no responsibility or liability for the completeness of this list. Changes and reservations We have taken every effort to ensure that this operating manual is correct and up to date. In order to maintain our technological lead, it may be necessary to make modifications to the product and to its operation without notice.

  • Page 8: Table Of Contents

    Table of contents 1. Features & benefits ......................10 2. General safety instructions ................... 11 2.1. Purpose; intended use ....................11 2.2. Organisational measures ....................12 2.3. Choice of personnel and qualification; fundamental obligations ........13 2.4. Safety notes regarding the operating phases ..............13 2.4.1.
  • Page 9 10. Spare parts ........................52 9/84...

  • Page 10: Features & Benefits

    1. FEATURES & BENEFITS • Floor saw with a robust, compact design • The saw blade is lowered and raised continuously via a threaded spindle, which prevents damage to the saw blade • Cutting depth display adjustable with all tool diameters •...

  • Page 11: General Safety Instructions

    Intended Use The LISSMAC floor saw is a type of floor cutting grinder and is designed exclusively for cutting joints in concrete or asphalt. The floor saw may only be operated by one person. The operator must stay behind the push rods when cutting.

  • Page 12: Organisational Measures

    2.2. Organisational measures This Operating Manual must be kept within easy reach for everyone at the place of use. Supplements to the operating manual include general statutory and other binding regulations for preventing accidents and protecting the environment and must be obeyed. Such regulations may also deal with, for example, the handling of hazardous substances, the wearing of personal protective equipment and with road traffic regulations.

  • Page 13: Choice Of Personnel And Qualification; Fundamental Obligations

    2.3. Choice of personnel and qualification; fundamental obligations Operators must be aged 18 or above and they must be mentally and physically capable of operating the floor saw. All persons must be instructed in the operation and be expressly assigned by the employer with the operation of the floor saw.

  • Page 14: Commissioning

    2.4.2. Commissioning Check the direction of rotation when fitting the saw blade. The cutting process must always take place in synchronism. When fitting the saw blade, protect your hands from sharp edges. Remove all obstacles from the cutting area and provide good lighting. Conduct a visual inspection of the entire floor saw for any damage and defects.

  • Page 15: Relocating The Floor Saw

    2.4.4. Relocating the floor saw The floor saw may only be relocated when the saw blade is stationary. The internal combustion engine must be started and stopped from the side opposite to the saw blade. The operator must only leave the floor saw once the parking brake is activated. 2.4.5.

  • Page 16: Dust

    2.5.2. Dust With work in confined spaces, observe existing national regulations where applicable. An FFP2 half mask must be worn when working indoors. To prevent dust formation during cutting, the saw blade must be continuously sprayed with water and cooled. Do not eat, drink or smoke in the work area. 2.5.3.

  • Page 17: Packing And Storage

    2.7. Packing and Storage In order to ensure sufficient protection during dispatch and transport, the machine and its components were packed carefully. The machine should be checked for damage upon receipt. The packing of the device consists of recyclable materials. Place them into the containers provided for recycling so that they can be recycled.

  • Page 18: Device Description

    3. DEVICE DESCRIPTION 3.1. Names of the machine parts Pos. 1 Handwheel for setting the depth of cut Pos. 2 Handwheel lock Pos. 3 Water tank Pos. 4 Attachment point for lifting gear Pos. 5 Drive motor Pos. 6 Steering rod Pos.

  • Page 19: Technical Data

    3.2. Technical Data COMPACTCUT 201 P COMPACTCUT 201 PL COMPACTCUT 201 PV COMPACTCUT 201 D Max. cutting depth 200 mm Max. saw blade diameter 500 mm Saw blade holder 25,4 mm Saw blade speed 2500 1/min 2.400 1/min 2700 1/min...

  • Page 20: Sound Power Level

    The specified value was determined with the maximum saw blade diameter of 500 mm. The impact may be inversely proportional to the weight of the operator. Vibration total value: COMPACTCUT 201 P/PL/PV a 6.0 m/s COMPACTCUT 201 D a 3.0 m/s The following regulations were followed when taking the measurements: EN ISO 5349, VD 2057 Part 2, 2002/42/EC Directive.

  • Page 21: Commissioning

    4. COMMISSIONING 4.1. Connections and media Engine oil CC 201 P/PL/PV The motor is filled with SAE 10W-30 engine oil by the manufacturer. Only engine oil approved by the manufacturer of the service classification API MS, SD, SE or better may be used. The requirements and the quality standards are included in the operating manual of the motor.

  • Page 22: Water Supply Options

    4.2. Water supply options Supply via water tank (30 l / 8 gal) The water feed can be adjusted by the ball valve. Supply via hose connection 22/84...

  • Page 23: Refuelling

    4.3. Refuelling WARNING Fire and explosion hazard Extremely flammable fuel vapours. Danger of burns or severe injuries from explosion. Smoking is strictly forbidden during the process.  Keep all sources of ignition away  Do not overfill tank or spill fuel. ...

  • Page 24: Parking Brake

    4.4. Parking brake WARNING Unpredictable change of position of the machine Crushing due to rolling away of the machine or cutting injuries from the rotating saw blade. Activate the parking brake at every stop  Switch off the motor before leaving the machine ...

  • Page 25: Adjusting The Push Handlebar

    4.6. Adjusting the push handlebar • Loosen the screw fitting (#) on both sides. • Set the handlebar at the suitable height for the operator. • Tighten screw fitting. 4.7. Setting the depth of cut, display NOTICE Always lower the blade slowly to prevent damage to the segments. •...

  • Page 26: Aligning The Machine On The Cutting Line

    4.8. Aligning the machine on the cutting line Use the steering rod at the front and the tab on the frame for precise alignment of the saw blade on the cutting line. 26/84...

  • Page 27: Saw Blade Installation / Change

    4.9. Saw blade installation / change WARNING Cutting injuries and danger of drawing-in at the rotating saw blade Touching the rotating saw blade can lead to burns, cutting injuries and the severing of limbs. Removing or opening the blade guard or interfering with the rotating saw blade is prohibited. ...
  • Page 28 Left-hand thread! NOTICE Saw blade installation When installing the saw blade, make sure that the flange surfaces are clean. The saw blade must be in direct contact with the flange. Use the direction arrow to adjust the direction of rotation of the saw blade to the direction of rotation of the saw blade shaft (synchronism). The following steps must be followed to install or change the saw blade: Sequence 1.

  • Page 29: Transport

    5. TRANSPORT 5.1. Transport position WARNING Crushing due to unsecured machine Injuries due to the unintentional change of the position of the machine or the falling of parts. Only transport the floor saw in transport position.  Lash and secure the floor saw with suitable means. ...

  • Page 30: Relocating Using A Crane

    5.2. Relocating using a crane WARNING Swinging loads Danger of injury due to falling parts. Do not stay under hoisted machines or parts.  Only use undamaged hoisting devices with the sufficient load bearing capacity and length.  The machine must only be moved in the transport position. ...

  • Page 31: Securing The Machine For Transport

    5.3. Securing the machine for transport WARNING Injuries due to sliding or tilting of the machine People can be crushed by accidental position changes of the machine. Only ever transport the machine in transport position.  Secure the machine at the suitable attachment points. ...

  • Page 32: Operation

    6. OPERATION 6.1. Safety • The floor saw may only be operated by one person. General rules Ensure that other people vacate the work area, or set up a barrier. • The operator must not leave the machine while the engine is running. •...

  • Page 33: Start Preparations

    CAUTION Risk of burns Engine parts and tools become hot during operation and can cause burns Avoid skin contact   Wear personal protective equipment Allow the engine to cool down before working on the device  6.2. Start preparations NOTICE Cutting without obstacles Damage to objects in the cutting area or to the saw blade.

  • Page 34: Starting And Stopping The Cc201P/Pl/Ov Motor

    6.3. Starting and stopping the CC201P/PL/OV motor WARNING Automatic start-up of the cutting tool The saw blade rotates as soon as the motor runs. It cannot be decoupled. Always maintain the greatest possible safety distance from the saw blade.  P/PL P/PL Pos.
  • Page 35 Stopping the motor Press the off switch on the control panel. An ignition on/off switch is located on the front or side of the engine. The operator must always switch the motor off from the side opposite the saw blade. CAUTION: Always maintain the greatest possible safety distance from the saw blade.

  • Page 36: Starting And Stopping The Cc201D Motor

    6.4. Starting and stopping the CC201D motor WARNING Automatic start-up of the cutting tool The saw blade rotates as soon as the motor runs. It cannot be decoupled. Always maintain the greatest possible safety distance from the saw blade.  Pos.
  • Page 37 Stopping the motor The operator must switch the motor off with the fuel lever. CAUTION: Always maintain the greatest possible safety distance from the saw blade. Sequence Lift the saw blade free (lift the blade fully out of the cutting joint) Engage the parking brake Push the fuel lever down to the stop.

  • Page 38: Setup And Relocation Of The Floor Saw

    6.5. Setup and relocation of the floor saw WARNING Risk of injury due to rotating saw blade By touching the rotating saw blade clothes can be pulled in and limbs severed. Any movement of the machine outside the area where cutting work is to be performed must be ...

  • Page 39: Cutting With The Floor Saw

    6.6. Cutting with the floor saw Pay attention to a straight cut to avoid tilting of the saw blade. Carry out deep cuts in several passages. Do not use any excessive pushing force. Carry out all movements when handling the machine in a controlled manner which is not abrupt or jerky. Always ensure you have secure footing and a clear view.

  • Page 40: Repairs

    7. REPAIRS 7.1. Servicing WARNING Danger of injury due to rotating parts. Serious injury from rotating saw blade or belt drive. Maintenance and repairs must only ever be carried out when the machine is switched off.   Maintenance and repairs may only be carried out by qualified personnel. The machine must be secured against being switched on by other people.

  • Page 41: Drive Belts

    7.2. Drive belts WARNING Cutting and crushing injuries at open belt drive Danger of drawing-in of hands and clothing when the belt cover is open. Never operate the machine without the belt covering in place.  Work may only be carried out when the drive motor is switched off. ...
  • Page 42 Mounting and dismounting, or retensioning, the drive belts Sequence Remove belts cover. Release nuts on the motor slide (#2). Release the lock nut (#3). Increase or decrease the belt tension with the tensioning screw (#2). Take off the drive belt (#4) in a slack state and replace with a new set. Adjust the belt tension with the tensioning screw.

  • Page 43: Cleaning/Changing The Air Filter Cc201P/Pv/Pl

    7.3. Cleaning/changing the air filter CC201P/PV/PL The air filter filters the ambient air and prevents foreign matter from penetrating into the combustion chamber. Over time, this foreign matter accumulates on the air filter and reduces the flow through of air. The air filter should be checked regularly and replaced in a timely fashion to prevent motor damage.

  • Page 44: Cleaning/Changing The Air Filter Cc201D

    7.4. Cleaning/changing the air filter CC201D Sequence CC201D 1. Take off the housing lid 1. 2. Release wing nut 2 and remove air filter 3. 3. Check rubber seal A for damage. Replace it along with the filter when replacing the filter. 4.

  • Page 45: Checking The Oil Level

    7.5. Checking the oil level • Set the machine on a horizontal surface. • Engage the parking brake. • Shut down the motor. Sequence 1. Check the oil level with the dipstick (#1). 2. Slowly fill up the oil lacking through the filler neck (#2) up to the lower edge of the filler inlet. Use a clean funnel to prevent any spillage.

  • Page 46: Water Extractor Cc201D

    7.7. Water extractor CC201D Water or dirt in the tank can be removed from the tank through the drain screw. Drained fluids must always be collected and disposed of properly. 46/84...

  • Page 47: Lubrication Points

    7.8. Lubrication points The motor must be shut down before starting any maintenance or repair work. Secure the machine against unexpected start-up. Maintenance and service work may only be carried out by qualified technical personnel. The the motor manufacturer’s manual for service details. Monthly Daily 47/84...

  • Page 48: Troubleshooting

    7.9. Troubleshooting NOTICE In the event of cutting problems, check the following points: • Saw blade blunt or defective? • Too little water to cool the saw blade? • Correct saw blade selected? • Full capacity and speed of motor? Error Cause Remedy...

  • Page 49: Maintenance Plan

    7.10. Maintenance plan This section is to serve as evidence for the maintenance and service book already supplied. All maintenance and service work must be registered as evidence. Machine/type: Serial number/year of manufacture: Date Maintenance or service work carried out Date/signature 49/84...

  • Page 50: Tools

    For the best results, the parameters must be correct. With this diagram, the optimum cutting performance can be determined. The prices of the tools can be determined in the LISSMAC sales booklet. This sales booklet can be obtained at any time from the manufacturer.

  • Page 51: Warranty

    9. WARRANTY The warranty for this machine is 12 months. Warranty is only provided for the wear parts listed below if the wear is not due to operation. Wear parts are parts which undergo operation-dependent wear during the intended use of the machine. These parts have varying service lives, depending on the intensity with which they are used.
  • Page 52 10. SPARE PARTS 52/84...
  • Page 53 Fig. 0 53/84...
  • Page 54 Fig. 1.12 Abb. 1.11 CC201D CC201P/PL/PV Fig. 01 54/84...
  • Page 55 CC201P/PL/PV Fig. 1.11 55/84...
  • Page 56 Fig. Item Part No. Specification Deutsch English 01.11 1072642 Grundrahmen Base frame 01.11 208074 ALEV 200/20K, Blickle Schwerlastrad Heavy duty wheel 01.11 1072673 Verstärkungsplatte Reinforcing plate 01.11 300392 DIN933-M10x55 galvanised Sechskantschraube Hexagon bolt 01.11 300240 DIN980-M10 galvanised Sicherungsmutter Locking nut 01.11 300177 DIN 125-A10.5 galvanised...
  • Page 57 CC201D Fig. 1.12 57/84...
  • Page 58 Fig. Item Part No. Specification Deutsch English 01.12 1072642 Grundrahmen Base frame 01.12 208074 ALEV 200/20K, Blickle Schwerlastrad Heavy duty wheel 01.12 1076030 Verstärkungsplatte Reinforcing plate 01.12 300176 DIN933-M10x30 galvanised Sechskantschraube Hexagon bolt 01.12 300240 DIN980-M10 galvanised Sicherungsmutter Locking nut 01.12 300177 DIN 125-A10.5 galvanised...
  • Page 59 Fig. 01.2 59/84...
  • Page 60 Fig. Item Part No. Specification Deutsch English 01.2 1072672 Wippe Rocker 01.2 201921 Ø 125 Vollgummi-Rad Rubber wheel 01.2 1072692 Lagerklotz Bearing block 01.2 1002838 Bundbuchse Collar bushing 01.2 300237 DIN9021-Ø8.4, galvanised Scheibe Washer 01.2 300384 DIN7991 8x20, galvanised Senkschraube m. Innensechskant Allen-head countersunk screw 01.2 300367...
  • Page 61 Fig. 01.3 61/84...
  • Page 62 Fig. Item Part No. Specification Deutsch English 01.3 1072697 Sägeblattwelle Saw blade shaft 01.3 1072720 Flanschlager Flange bearing 01.3 1072698 Keilrippenscheibe V-ribbed pulley 01.3 1072730 Keilrippenriemen für CC201 P/PL/PV V-ribbed belt for CC201 P 01.3 1076027 Keilrippenriemen für CC201 D V-ribbed belt for CC201 D 01.3 1072709...
  • Page 63 CC201D CC201P CC201PL CC201PV CC201PL CC201P CC201PV CC201PL Fig. 02 63/84...
  • Page 64 Fig. Item Part No. Specification Deutsch English 206245 Benzinmotor Honda Petrol engine Honda 1083555 Benzinmotor Vanguard Petrol engine Vanguard 1073982 Benzinmotor Loncin Petrol engine Loncin 1066857 Dieselmotor Kohler Diesel engine Kohler 1072708 Keilrippenscheibe Motor V-ribbed pulley Motor 300729 DIN9021 8.4x38x1.5 Karosseriescheibe Body pane 300356...
  • Page 65 Fig. 03 65/84...
  • Page 66 CC201D Fig. 03.1 66/84...
  • Page 67 Fig. Item Part No. Specification Deutsch English 03.1 1072590 Seitenblech links Side plate left 03.1 1072591 Seitenblech rechts Side panel right 03.1 1072647 Kranblech Crane plate 03.1 1072581 Deckblech Cover plate 03.1 1072637 Halteblech Retaining plate 03.1 1072780 Blechhaken Sheet metal hooks 03.1 1072691 Halteklammer...
  • Page 68 CC201P/PV/PL Fig. 03.1 68/84...
  • Page 69 Fig. Item Part No. Specification Deutsch English 03.1 1072590 Seitenblech links Side plate left 03.1 1072591 Seitenblech rechts Side panel right 03.1 1072647 Kranblech Crane plate 03.1 1072581 Deckblech Cover plate 03.1 1072637 Halteblech Retaining plate 03.1 1072780 Blechhaken Sheet metal hooks 03.1 1072691 Halteklammer...
  • Page 70 Fig. 03.2 70/84...
  • Page 71 Fig. Item Part No. Specification Deutsch English 03.2 1072689 Aushub-Gestänge Blade articulation 03.2 1072592 Tiefenanzeige Depth display 03.2 1072636 Zeiger Pointer 03.2 1072690 Blech Sheet metal 03.2 1077498 Trapezspindel Trapezoidal spindle 03.2 1072707 Gasdruckfeder Gas pressure spring 03.2 1072105 Zweilochflanschlager Two-hole flanged bearing 03.2 1072933...
  • Page 72 Fig. 03.3 72/84...
  • Page 73 Fig. Item Part No. Specification Deutsch English 03.3 1072776 Wassertank kpl. Water tank cpl. 03.3 30.01 1072777 25 litres Wassertank Water tank Reducing threaded nipple 03.3 30.02 280109 Reduzier-Gewindenippel Seal 03.3 30.03 262697 Dichtung Hose fitting 03.3 30.04 263361 Schlauchverschraubung PVC Hose 03.3 30.05...
  • Page 74 Fig. 03.4 74/84...
  • Page 75 Fig. Item Part No. Specification Deutsch English 03.4 1072554 Handgriff kpl. Handle cpl. 03.4 32.01 1072515 Handgriff Handle Retaining plate left. 03.4 32.02 1072566 Halteblech li. Retaining plate right. 03.4 32.03 1072560 Halteblech re. Handle 03.4 32.04 211416 Handgriff 03.4 32.05 1072559 MGI 30 x 30...
  • Page 76 Fig. 03.6 Fig. 03.5 76/84...
  • Page 77 Fig. Item Part No. Specification Deutsch English 03.5 1074361 Sperrhebel kpl. Locking lever cpl. 03.5 33.01 1072584 Sperrblech Locking plate 03.5 33.02 300343 DIN933-M10x20 galvanised Sechskantschraube Hexagon bolt 03.5 33.03 300177 DIN125-A10.5, galvanised Scheibe Washer Fig. Item Part No. Specification Deutsch English 03.6...
  • Page 78 Fig. 04 78/84...
  • Page 79 Fig. Item Part No. Specification Deutsch English 1072514 Sägehaube kpl. Blade guard cpl. 1074365 Wassergabel kpl. Water fork cpl. 2.01 1072506 Wassergabel Water fork 2.02 280263 Kugelhahn Ball valve 2.03 280104 GEKA-Kupplung GEKA coupling 2.04 300046 DIN1665-M8x16 Sicherungsschraube Locking screw 2.05 300125 DIN125-A8.4, galvanised...
  • Page 80 Fig. 05 Fig. 06 80/84...
  • Page 81 Fig. Item Part No. Specification Deutsch English 1074372 Riemenschutz kpl. CC201 P/PL/PV Belt guard cpl. CC201 P/PL/PV 1079576 Riemenschutz kpl. CC201 D Belt guard cpl. CC201 D Fig. Item Part No. Specification Deutsch English 1074380 Peilstab kpl. Steering rod cpl. To avoid incorrect deliveries, please specify the complete designation, year of manufacture and machine number when ordering spare parts.
  • Page 82 LISSMAC Maschinenbau GmbH, D-88410 Bad Wurzach. Germany. In charge of documentation: Head of Development and Construction Machine description: The exclusive purpose of the LISSMAC floor saw is to cut joints in concrete or asphalt with diamond saw blades. CC 201 P...
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  • Page 84 84/84...

This manual is also suitable for:

Compactcut 201 plCompactcut 201 pvCompactcut 201 d

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