SCHUNK VERO-S NSE mini 90-25 Assembly And Operating Manual
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SCHUNK VERO-S NSE mini 90-25 Assembly And Operating Manual

Quick-change pallet system
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Original Betriebsanleitung
VERO-S quick-change pallet system
NSE mini 90-25, NSE mini 90-25-V10
Assembly and Operating Manual
Superior Clamping and Gripping

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Summary of Contents for SCHUNK VERO-S NSE mini 90-25

  • Page 1 Original Betriebsanleitung VERO-S quick-change pallet system NSE mini 90-25, NSE mini 90-25-V10 Assembly and Operating Manual Superior Clamping and Gripping...
  • Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.

  • Page 3: Table Of Contents

    Table of contents Table of contents 1 General ........................5 1.1 About this manual ....................5 1.1.1 Presentation of Warning Labels ..............5 1.1.2 Applicable documents ................... 6 1.1.3 Sizes ....................... 6 1.2 Warranty ........................6 1.3 Scope of delivery ...................... 7 1.4 Accessories .......................
  • Page 4 Table of contents 6 Maintenance and care ..................... 31 6.1 Leak test ........................32 7 Disassembly ......................34 8 Troubleshooting ...................... 35 8.1 The clamping area does not unlock ............... 35 8.2 The clamping area does not unlock properly ............35 8.3 The quick-change pallet system no longer opens quietly ........

  • Page 5: General

    General General About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual.

  • Page 6: Applicable Documents

    Applicable documents • General terms of business * • Technical data sheet for optional attachments * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.3 Sizes This manual applies to the following variants: Quick-Change Pallet System •...

  • Page 7: Scope Of Delivery

    General Scope of delivery The scope of delivery includes • Quick-change pallet system in the variant ordered • Accessory kit NSE-HT mini 88-20: 2 O-rings Ø3 x 1.5 6 cover plugs 6 mounting screws M4 x 20 • Accessory kit NSE-HT mini 88-20-V10: 2 O-rings Ø3 x 1.5 6 cover plugs 4 mounting screws M4 x 20...

  • Page 8: Basic Safety Notes

    • Operation of the quick-change pallet system with modifications not approved by the manufacturer • Use for turning applications above 100 without consulting SCHUNK • Use of clamping pins from a manufacturer other than SCHUNK 04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en...

  • Page 9: Constructional Changes

    Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. Environmental and operating conditions Required ambient conditions and operating conditions...

  • Page 10: Personnel Qualification

    Basic safety notes CAUTION Note At high ambient temperatures a tempering effect may occur, which leads to a golden yellow surface. This is completely normal and does not limit the function in any way. Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage.

  • Page 11: Personal Protective Equipment

    Basic safety notes Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment.

  • Page 12: Transport

    Basic safety notes Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •...

  • Page 13: Fundamental Dangers

    Basic safety notes 2.12 Fundamental dangers General • Observe safety distances. • Never deactivate safety devices. • Before commissioning the product, take appropriate protective measures to secure the danger zone. • Disconnect power sources before installation, modification, maintenance, or calibration. Ensure that no residual energy remains in the system.

  • Page 14: Protection During Commissioning And Operation

    Basic safety notes 2.12.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death. • Take suitable protective measures to secure the danger zone. • Never step into the danger zone during operation. •...

  • Page 15: Notes On Particular Risks

    Basic safety notes 2.12.4 Notes on particular risks DANGER When operated with inert gas, there is a danger of suffocation due to escaping inert gas as a result of leakage. • Provide a gas warning system according to DIN EN 45544- 4:2017-01.
  • Page 16 Basic safety notes CAUTION Avoid contact between lubricant and the skin or eyes. • Wear personal protective equipment (protective gloves and safety glasses). 04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en...

  • Page 17: Technical Data

    Technical data Technical data Designation Holding force* Pull down Pull down type (M6 / M8) force force without with turbo turbo (6 bar) NSE-HT mini 88-20 1419192 15 kN / 25 kN 0.5 kN 2.5 kN NSE-HT mini 88-20-V10 1419193 * Holding force when fastening the clamping pin with cylindrical screw –...

  • Page 18: Assembly

    Assembly Assembly Pre-assembly Request our installation drawing if installing the clamping modules in the customer's clamping stations yourself. Installation types ① Partial installation ② Partially recessed ③ Full installation installation Installing and connecting CAUTION Risk of injury from the product falling onto limbs while handling. •...

  • Page 19: Fastening And Connection

    Assembly Fastening and connection Flatness If several linked clamping modules are mounted, make sure that the flatness and height deviation of the locating surfaces from clamping module to clamping module (based on a 100 mm gauge for bore holes) is ≤ 0.02 mm. The gauge deviation may not exceed ±...
  • Page 20 Assembly turbo connection is not used, the relevant side of the piston must be able to ventilate. Connecting hose lines If several quick-change pallet systems are activated via jointly connected hose lines, feed lines with the following minimum nominal widths for the hoses must be used. Number of clamping modules min.

  • Page 21: Nse-Ht Mini 88-20

    Assembly 4.3.1 NSE-HT mini 88-20 Fasten in the installation space with 6 M4 screws. The assembly clamping module is positioned using the centering diameter of the installation space: Ø73 H6. The air connection is normally made via the coupling holes in the floor of the unit. The fitting bore Ø12 H7 can be used to position the installation space (e.g.

  • Page 22: Nse-Ht Mini 88-20-V10

    Assembly 4.3.2 NSE-HT mini 88-20-V10 Fasten in the installation space with 6 M4 screws. The assembly clamping module is positioned using the centering diameter of the installation space: Ø73 H6. The exact position orientation is done with a fitting screw with a diameter of Ø4 g6 x 2.5 mm.
  • Page 23 Assembly Installation specifications 04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en...

  • Page 24: Spa 20 Mini, Spb 20 Mini, Spc 20 Mini Clamping Bolts

    This is why only screws of strength class 12.9 may be used. Only original SCHUNK clamping pins may be used. If the clamping pins are to be used in customer-owned devices, the customer must provide sufficiently dimensioned threaded holes or a sufficiently thick mounting material.
  • Page 25 Assembly CAUTION Notes on thermal distortion and released clampings Clampings released when the clamping module is unlocked can lead to the required flatness of the clamped object no longer being maintained. This causes problems in downstream processes because the clamping pin no longer protrude correctly into the clamping module.
  • Page 26 Assembly Usage/arrangement of the different types of clamping pins 04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en...

  • Page 27: Screw Tightening Torques

    Assembly Screw tightening torques DANGER Risk of screw failure due to the use of screws of a lower strength class than specified. In the event of a screw failure, the cover under spring force can be ejected. A failure of the clamping pin mounting screw can cause the object to be clamped to fall down.

  • Page 28: Pneumatic Circuit Diagram Nse-Ht Mini 88-20, Nse-Ht Mini 88-20-V10

    Assembly Pneumatic circuit diagram NSE-HT mini 88-20, NSE-HT mini 88-20-V10 Arrows for the turbo (→ ←) and unlocking connection (← →) are engraved on the outside of the product. These are used for orientation of the installation. See pneumatic circuit diagram. When controlling the quick-change pallet system NSE-HT mini, the following must be observed: Turbo function:...

  • Page 29: Operation

    In this case, the system must be inspected and damaged parts must be replaced immediately. Only original SCHUNK spare parts may be used. DANGER Danger of the object to be clamped falling down if it is not secured against uncontrolled movements.
  • Page 30 Operation WARNING Risk of injury in the event of a failure or a drop in actuating pressure due to unexpected closing of the clamping module. • Do not reach into the centering hole. • Use pressure maintenance valves. • Use loading devices. WARNING Risk of injury if the clamping pin, the mounting screw of the clamping pin, or the clamping module breaks when overloaded...

  • Page 31: Maintenance And Care

    CAUTION Special seals and a special grease are used in the product. These may only be replaced with original SCHUNK spare parts by a SCHUNK service employee. Otherwise, the product may be damaged or destroyed. 04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en...

  • Page 32: Leak Test

    If the product no longer functions properly, please contact SCHUNK. Leak test The following components are required to check for leaks: pressure gauge, shut-off valve, supply line and quick coupler.
  • Page 33 Maintenance and care 4 Read the pressure again after 5 minutes. The clamping module – sealed, if the pressure gauge indicates a pressure drop of less than 0.2 bar/min. – not sealed, if the pressure gauge indicates a pressure drop of more than 0.2 bar/min.

  • Page 34: Disassembly

    Disassembly Disassembly If the product is to be removed from the installation space, there are two procedures for disassembly: Using clamping pins (preferred method): 1 Unlock the product (← →) 2 Insert clamping pin (SPA or SPB mini 20) 3 Lock product, disconnect power supply 4 Remove cover plugs (item 6) (e.g.

  • Page 35: Troubleshooting

    Bleed the connection Leakage due to worn seal Check for leaks ( 6.1, Page 32) In case of leakage send the clamping module to SCHUNK for repair The clamping area does not unlock properly Possible cause Solution(s) Pressure below minimum Check operating pressure (min.

  • Page 36: Parts Lists

    Parts lists Parts lists For wearing parts (marked with "*"), replacement is recommended when maintenance is performed! Maintenance only to be performed by SCHUNK service staff! Id-no.: Wear parts set 1420073 NSE-HT mini 88-20 (ID 1419192) Item Designation Quantity Body...
  • Page 37 Parts lists Item Designation Quantity *O-ring *O-ring *O-ring *O-ring *O-ring *O-ring *O-ring Compression spring Screw Screw Screw 04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en...

  • Page 38: Assembly Drawings

    Assembly Drawings Assembly Drawings 10.1 NSE-HT mini 88-20 04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en...

  • Page 39: Nse-Ht Mini 88-20-V10

    Assembly Drawings 10.2 NSE-HT mini 88-20-V10 04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en...

  • Page 40: Translation Of Original Declaration Of Incorporation

    Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ H.-D. SCHUNK GmbH & Co. Spanntechnik KG Distributor Lothringer Str. 23 D-88512 Mengen...

  • Page 41: Appendix On Declaration Of Incorporation, As Per 2006/42/Ec, Annex Ii, No. 1 B

    Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B 1. Description of the basic safety and health protection requirements, as per 2006/42/EC, Annex I, that apply to and are fulfilled for the scope of the incomplete machine: Product designation VERO-S quick-change pallet system Type designation NSE-HT mini 88-20, NSE-HT mini 88-20-V10...
  • Page 42 Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B Protection against mechanical hazards 1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 1.3.6...
  • Page 43 Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B Risks due to other hazards 1.5.13 Emissions of hazardous materials and substances 1.5.14 Risk of being trapped in a machine 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1...
  • Page 44 Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B The classification from Annex 1 is to be supplemented from here forward. Supplementary essential health and safety requirements to offset hazards due to lifting operations Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons...

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Vero-s nse mini 90-25-v10

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