SCHUNK NSE mini 90-25 Assembly And Operating Manual

Vero-s quick-change pallet system

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VERO-S quick-change pallet system
NSE mini 90-25 
Assembly and Operating Manual
Translation of Original Operating
Manual

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Summary of Contents for SCHUNK NSE mini 90-25

  • Page 1 VERO-S quick-change pallet system NSE mini 90-25  Assembly and Operating Manual Translation of Original Operating Manual...
  • Page 2 Best regards, Your SCHUNK team Customer Management Tel. +49-7572-7614-1300 Fax +49-7572-7614-1039 cmm@de.schunk.com Please read the operating manual in full and keep it close to the product. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 3: Table Of Contents

    4.4.2 NSE mini 90-25-V1, NSE mini 90-25-V4, NSE mini 90-25-V10 ....18 4.5 SPA mini 20, SPB mini 20, SPC mini 20 clamping bolts........20 4.6 Options ..................... 23 4.7 Pneumatic circuit diagram ..............24 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 4 9 Assembly Drawings ................29 9.1 NSE mini 90-25................... 29 9.2 NSE mini 90-25-V1................30 9.3 NSE mini 90-25-V4 ................31 9.4 NSE mini 90-25-V10 ................32 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 5: General

    Catalog data sheet for the attached product * Technical data sheet for optional attachments * Approval drawings The documents labeled with an asterisk (*) can be downloaded from schunk.com. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 6: Design

    (see catalog or data sheets when ordering separately) SPA mini, SPB mini, SPC mini clamping pins Indexing pins IXB V1 mini Indexing pins IXB V10 mini Fitting screw Protection cover SDE mini 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 7: Basic Safety Notes

    Structural changes should only be made with the written approval of SCHUNK. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 8: Spare Parts

    Personnel must have read and understood the complete manual before beginning any work on the product. Observe country-specific accident prevention regulations and the general safety notes. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 9: Personal Protective Equipment

    All work must only be performed by appropriately qualified personnel. Secure the system against accidental operation during all work. Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 10: Protection During Commissioning And Operation

    Incorrect handling of disposal can make the product unsafe and lead to risks of environmental harm. Follow local regulations on dispatching product components for recycling or proper disposal. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 11: Fundamental Dangers

    For modules with media transfer units, ensure the loading weight on the change interface is sufficient to ensure the surface of the interface is level with the module. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 12 Do not control the media transfer units until the device is clamped on the quick-change pallet systems. Take suitable protective measures to secure the danger zone. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 13: Technical Data

    If the quick-change pallet system is to be used outside the specified welding currents, please contact your SCHUNK contact person. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 14: Assembly

    Tightening torques for mounting clamping pins (Screw quality 12.9) Screw size Tightening torque M (Nm) Tightening torques for mounting the clamping modules (Screw quality ≥ 10.9) Schraubengröße Tightening torque M (Nm) 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 15: Installing And Connecting

    (based on a 100 mm gauge for bore holes) is ≤ 0.02 mm. The gauge deviation may not exceed ± 0.015 mm. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 16 If the turbo connection is not used, the relevant side of the piston must be able to ventilate. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 17: Nse Mini 90-25

    Hose-free direct connection "turbo function" Hose-free direct connection "Module opened" Alternative ventilation method Installation situation: partial installation *all clamping systems of equal height within 0.01 mm 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 18: Nse Mini 90-25-V1, Nse Mini 90-25-V4, Nse Mini 90-25-V10

    Measure of clearance for fitting screw Installation situation: Partial installation Version of the clamping pallets for position orientation matching NSE mini 90-25-V1 via anti-rotation slot (for individual module) 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 19 0.01 mm Design of the clamping pallet matching NSE mini 90-25-V4 Positioning via anti-rotation slot (in case of individual modules) 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 20: Spa Mini 20, Spb Mini 20, Spc Mini 20 Clamping Bolts

    With this variant, if there is a module failure then the device or pallet can be removed after disassembling the clamping pins. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 21 > 8 mm SPC mini 20 0435630 > 8 mm > 13 mm M8 > 9 mm > 11 mm M6 11 mm > 8 mm 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 22 Positioning direction, perpendicular to the positioning axis Select the positioning axis with the greatest possible distance 1 clamping area 3 clamping areas 2 clamping areas 4 clamping areas 6 clamping areas 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 23: Options

    Hose-free direct connection for turbo" Clamping slide axis Hose-free direct connection for dynamic pressure monitoring of the "OPEN" clamping Hose-free direct connection slide position for unlocking 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 24: Pneumatic Circuit Diagram

    If the feeder query of several standard NSE mini modules is connected in series, only the evaluation of the OPEN position works (dynamic pressure = all modules open). 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 25: Operation

    Do not reach into the clamping module. Use pressure maintenance valves. Use loading devices. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 26: Maintenance And Care

    The system may only be commissioned again once the faults have been corrected. For example, by replacing the damaged unit. 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 27: Troubleshooting

    The clamping faces on the clamping slides Remove the clamping pin and clean the and on the clamping pin are dirty clamping faces on the clamping slides and on the clamping pin 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 28: Seal Kit And Part Lists

    Parts list key V1 only for NSE mini 90-25-V1 V10 only for NSE mini 90-25-V10 V4 only for NSE mini 90-25-V4 included in the sealing kit 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 29: Assembly Drawings

    Assembly Drawings 9 Assembly Drawings 9.1 NSE mini 90-25 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 30: Nse Mini 90-25-V1

    Assembly Drawings 9.2 NSE mini 90-25-V1 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 31: Nse Mini 90-25-V4

    Assembly Drawings 9.3 NSE mini 90-25-V4 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 32: Nse Mini 90-25-V10

    Assembly Drawings 9.4 NSE mini 90-25-V10 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 33 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 34 10.00 | NSE mini 90-25 | VERO-S quick-change pallet system | en | 1155185...
  • Page 35 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
  • Page 36 Type designation: NSA, NSE, E-compact, AV CU, Heinz-Dieter SCHUNK GmbH & Co. Spanntechnik KG certifies that the above-mentioned products, when used as intended and in compliance with the operating manual and the warnings on the product, are safe according to the national regulations and: −...

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