Related Manuals for SCHUNK MPZ Series
Summary of Contents for SCHUNK MPZ Series
- Page 1 Translation of Original Operating Manual Assembly- and Operating Manual 3 - finger - centric gripper...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389218 Version: 09.00 | 13/08/2021 | en...
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Page 3: Table Of Contents
Table of Contents Table of Contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Symbol definition.................. 6 1.1.3 Applicable documents ................ 6 1.1.4 Sizes ...................... 6 1.1.5 Variants..................... 6 Warranty ...................... 7 Scope of delivery .................... 7 1.3.1 Accessories pack .................. 7 Accessories ...................... - Page 4 Table of Contents 5.3.1 Overview of sensors ................ 24 5.3.2 Switch-off hysteresis for magnetic switches .......... 25 5.3.3 Setting dimensions ................. 25 5.3.4 Mounting MMS 22 magnetic switch............ 26 5.3.5 Mounting MMS 22-PI1 programmable magnetic switch...... 27 5.3.6 Mounting programmable MMS 22-PI2 magnetic switch...... 29 5.3.7 Mounting programmable MMS-P magnetic switch ....... 30 5.3.8 Mounting programmable magnetic switch MMS-IOL ...... 31 5.3.9 Mounting inductive proximity switch IN 30K ......... 33 5.3.10 Mounting flexible position sensor FPS ........... 34...
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Symbol Definition
• Catalog data sheet of the purchased product * • Assembly and operating manuals of the accessories * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.4 Sizes This operating manual applies to the following sizes: •... -
Page 7: Warranty
General 1.2 Warranty If the product is used as intended, the warranty is valid for 24 months from the ex-works delivery date under the following conditions: • Observe the specified maintenance and lubrication intervals • Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty. -
Page 8: Accessories
General 1.4 Accessories A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 1.4.1 Seal kit ID.-No. of the seal kit Seal kit for MPZ / MPZ-AS / MPZ-IS MPZ - High-temperature version (HT) MPZ 16... -
Page 9: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 09.00 | MPZ | Assembly- and Operating Manual | en | 389218... -
Page 10: Gripper Fingers
Basic safety notes 2.5 Gripper fingers Requirements of gripper fingers Accumulated energy can make the product unsafe and risk the danger of serious injuries and considerable material damage. • Execute the gripper fingers in such a way that the product reaches either the "open"... -
Page 11: Personal Protective Equipment
Basic safety notes Service personnel of Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 2.8 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. -
Page 12: Transport
Basic safety notes 2.10 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •... -
Page 13: Protection During Handling And Assembly
Basic safety notes 2.13.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. • Have all work carried out by appropriately qualified personnel. •... -
Page 14: Protection Against Dangerous Movements
Basic safety notes 2.13.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while working with the product. • Switch off the energy supply, ensure that no residual energy remains and secure against inadvertent reactivation. •... -
Page 15: Protection Against Electric Shock
Basic safety notes 2.13.4 Protection against electric shock Possible electrostatic energy Components or assembly groups may become electrostatically charged. When the electrostatic charge is touched, the discharge may trigger a shock reaction leading to injuries. • The operator must ensure that all components and assembly groups are included in the local potential equalisation in accordance with the applicable regulations. -
Page 16: Notes On Particular Risks
Basic safety notes 2.14 Notes on particular risks DANGER Risk of fatal injury from suspended loads! Falling loads can cause serious injuries and even death. Stand clear of suspended loads and do not step within their • swiveling range. Never move loads without supervision. •... - Page 17 Secure the end positions of the product with SCHUNK SDV-P • pressure maintenance valves. 09.00 | MPZ | Assembly- and Operating Manual | en | 389218...
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Page 18: Technical Data
* For use in dirty ambient conditions (e.g. sprayed water, vapors, abrasion or processing dust) SCHUNK offers corresponding product options as standard. SCHUNK also offers customized solutions for special applications in dirty ambient conditions. 09.00 | MPZ | Assembly- and Operating Manual | en | 389218... -
Page 19: Design And Description
Design and description 4 Design and description 4.1 Configuration 3 - finger - centric gripper Housing Main air connections Base jaws 4.2 Description 3-finger centric gripper with base jaws guided on T-slots 09.00 | MPZ | Assembly- and Operating Manual | en | 389218... -
Page 20: Assembly
Assembly 5 Assembly 5.1 Assembly and connection WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power •... - Page 21 Assembly 1. Check the evenness of the mounting surface, } 5.2.1 [/ 22]. 2. Only open the required air connections (main connection or direct connection), } 5.2.2 [/ 23]. 3. Connect the product via the hose-free direct connection. Use O-rings from the accessory pack. ✓...
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Page 22: Connections
Assembly 5.2 Connections 5.2.1 Mechanical connection Evenness of the The values apply to the whole mounting surface to which the mounting surface product is mounted. Requirements for evenness of the mounting surface (Dimensions in mm) Edge length Permissible unevenness < 100 <... -
Page 23: Pneumatical Connection
92 ** O-ring Ø3 x 1.00 * For this size, the hose clips are pre-assembled at the factory and the compressed air hoses prescribed by SCHUNK must be used, see catalog data sheet. Procedure for leaking compressed air connection, see section "Troubleshooting". -
Page 24: Mounting The Sensor
– The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk.com. • Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 5.3.1 Overview of sensors... -
Page 25: Switch-Off Hysteresis For Magnetic Switches
Assembly 5.3.2 Switch-off hysteresis for magnetic switches Sensors MMS 22, MMS-P 22, MMS 22-PI1 and MMS 22-PI2 The smallest detectable difference in stroke is defined in the following table: The smallest detectable difference in stroke based on the nominal stroke For grippers with X mm Min. -
Page 26: Mounting Mms 22 Magnetic Switch
Assembly 5.3.4 Mounting MMS 22 magnetic switch CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. • Positioning of the magnetic switches Position "Gripper open" or "Part gripped (I.D. gripping)" 1. Bring product in the position to be set. 2. -
Page 27: Mounting Mms 22-Pi1 Programmable Magnetic Switch
The magnetic switch MMS 22-PI1 can be adjusted and taught in two ways. • "Standard mode" allows for quick installation on the T-nut preset by SCHUNK in the groove or the defined setting dimension "l1." • In "Optimal Mode", the sensor identifies the optimal position in the groove itself. - Page 28 Assembly Setting the sensor in "Standard mode" 1. Turn the sensor 1 (1) into the groove (2). OR: Slide the sensor 1 (1) into the groove (2) until the sensor 1 (1) stops at the T-nut (3). 2. Secure the sensor 1 (1) using the set-screw (4). Tightening torque: 10 Ncm 3.
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Page 29: Mounting Programmable Mms 22-Pi2 Magnetic Switch
Assembly 5.3.6 Mounting programmable MMS 22-PI2 magnetic switch CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. • NOTE If there is no T-nut available, slide the sensor according to } 5.3.3 dimension I1 into the groove (2), [/ 25]. -
Page 30: Mounting Programmable Mms-P Magnetic Switch
Assembly 5.3.7 Mounting programmable MMS-P magnetic switch CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. • NOTE If there is no T-nut available, slide the sensor according to } 5.3.3 dimension I1 into the groove (2), [/ 25]. -
Page 31: Mounting Programmable Magnetic Switch Mms-Iol
Assembly 5.3.8 Mounting programmable magnetic switch MMS-IOL CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. • NOTE If there is no T-nut available, slide the sensor according to dimension I1 into the groove (2), see following table. 1. - Page 32 During the monitoring process, the first and last 15% of the nominal stroke will not produce a change in the analog signal. It is therefore not possible to monitor the end positions. Should you have questions, do not hesitate to contact SCHUNK. Size Stroke...
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Page 33: Mounting Inductive Proximity Switch In 30K
Assembly 5.3.9 Mounting inductive proximity switch IN 30K CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. • NOTE The screw heads of screws (23) and (24) are used for proximity switch monitoring. The monitoring positions "Gripper open" and "Gripper closed"... -
Page 34: Mounting Flexible Position Sensor Fps
Assembly 5.3.10 Mounting flexible position sensor FPS The flexible position sensor FPS consists of an evaluation unit and one of the following sensors: • FPS-S 13 CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. •... -
Page 35: Troubleshooting
Unused air connections open. Close unused air connections. Flow control valve closed. Open the flow control valve. Component part defective. Replace component or send it to SCHUNK for repair. 6.2 Product is not executing the complete stroke Possible cause Corrective action Dirt deposits between cover and piston. -
Page 36: Gripping Force Is Dropping
Pressure drops below minimum. Check air supply. } 3 [/ 18] Component part defective. Replace component or send it to SCHUNK for repair. 6.5 Product does not achieve the opening and closing times Possible cause Corrective action Compressed air lines are not installed If present: Open the flow control couplings optimally. -
Page 37: Maintenance
The base jaws and the guidance in the housing are matched. To exchange these parts, send the product with a repair order to SCHUNK or order the housing with the base jaws as a set. Maintenance of version with gripping force maintenance I.D. -
Page 38: Lubricants/Lubrication Points
Maintenance 7.3 Lubricants/Lubrication points SCHUNK recommends the lubricants listed. During maintenance, treat all greased areas with lubricant. Thinly apply lubricant with a lint-free cloth. Lubricant point Lubricant Metallic sliding surfaces microGLEIT GSV 790 Variant H1G: Klübersynth UH1 14-151 * All seals Sealgood 1 Variant H1G: Renolit G7 FG1 *... -
Page 39: Maintencance Of Module With Gripping Force Maintenance "O.d. Gripping" (O.d.)
Maintenance 7.4.2 Maintencance of module with gripping force maintenance "O.D. gripping" (O.D.) } 7.7 [/ 41] Position of the item numbers WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. -
Page 40: Variant With Flexible Position Sensor (Fps)
Maintenance WARNING Risk of injury due to spring forces! The cylinder piston is under spring tension. Carefully disassemble the product. • 1. Remove the compressed air hoses. 2. Unscrew the screws (20) and remove the cover (8). 3. WARNING! Danger of injury due to spring forces! The cylinder piston (35) is under spring tenison Carefully disassemble the module. -
Page 41: Assembling The Product
Maintenance 7.5 Assembling the product Assembly takes place in the opposite order to disassembly. Observe the following: • Unless otherwise specified, secure all screws and nuts with Loctite no. 243 and tighten with the appropriate tightening torque.} 7.6 [/ 41] 7.6 Tightening torque for screws } 7.7 [/ 41] Position of the item numbers Values in Nm... - Page 42 Maintenance 7.7.1 Assembly MPZ 16-25 Version Version Version O.D.gripping without gripping force maintenance I.D. gripping Assembly of the Types O.D.gripping / I.D. gripping / without gripping force maintenance 09.00 | MPZ | Assembly- and Operating Manual | en | 389218...
- Page 43 Maintenance 7.7.2 Assembly MPZ 30-45 Version Version Version without gripping force maintenance I.D. gripping O.D.gripping Assembly of the Types Außengreifend (AS) / Innengreifend (IS) / ohne Greifkrafterhaltung 09.00 | MPZ | Assembly- and Operating Manual | en | 389218...
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Page 44: Assembly With Flexible Position Sensor Fps
Maintenance 7.7.3 Assembly with flexible position sensor FPS Assembly of the Types with flexible position sensor FPS 09.00 | MPZ | Assembly- and Operating Manual | en | 389218... -
Page 45: Translation Of Original Declaration Of Incorporation
8 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Clamping and gripping technology Distributor Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar... -
Page 46: Annex To Declaration Of Incorporation
Translation of original declaration of incorporation 8.1 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation 3 - finger - centric gripper Type designation ID number... - Page 47 Translation of original declaration of incorporation Protection against mechanical hazards 1.3.7 Risks related to moving parts 1.3.8 Choice of protection against risks arising from moving parts 1.3.8.1 Moving transmission parts 1.3.8.2 Moving parts involved in the process 1.3.9 Risks of uncontrolled movements Required characteristics of guards and protective devices 1.4.1 General requirements...
- Page 48 Translation of original declaration of incorporation Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2 Contents of the instructions 1.7.4.3...
- Page 52 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...