SCHUNK MPG-plus 16 Assembly And Operating Manual
2-finger parallel gripper
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Also See for MPG-plus 16:
- Assembly and operating manual (68 pages) ,
- Translation of the original manual (52 pages) ,
- Assembly and operating manual (40 pages)
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Summary of Contents for SCHUNK MPG-plus 16
- Page 1 Translation of the original manual 2-finger parallel gripper MPG-plus 16 - 64 Assembly and operating manual Superior Clamping and Gripping...
- Page 2 Imprint Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely supplied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particu- lar competitive companies, without our prior permission.
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Page 3: Table Of Contents
7.3.4 MMS-P programmable magnetic switch ............ 24 7.3.5 FPS flexible position sensor................. 29 8 Troubleshooting ...................... 31 8.1 Module does not move? ..................31 8.2 The module does not travel through the entire stroke? ........31 03.00|MPG-plus 16 - 64 |en... - Page 4 10.2 Assembly of the variant with O.D. gripping ............37 10.3 Assembly of the variant with I.D. gripping ............. 38 11 Sealing kit ........................ 39 12 Accessories kit ......................39 13 Translation of original declaration of incorporation ..........40 03.00|MPG-plus 16 - 64 |en...
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Page 5: About This Manual
Dangers for persons. Non-observance may cause minor injuries. NOTICE Information about avoiding material damage 1.1.2 Symbols Warning about a danger point Warning about hot surfaces Warning about hand injuries General mandatory sign to prevent material damage 03.00|MPG-plus 16 - 64 |en... -
Page 6: Varianten
• Calculation program for gripping modules (SSG) • Catalog data sheet of the purchased product • Assembly and Operating Manuals of the accessories • General terms of business The documents listed up here, can be download on our homepage www.schunk.com 03.00|MPG-plus 16 - 64 |en... -
Page 7: Basic Safety Notes
( 6, Page tion parameters 13). SCHUNK assumes that application in question was tested with the calculation program for gripping modules (SSG). To use this unit as intended, it is also essential to observe the technical data and installation and operation notes in this manual and to comply with the maintenance intervals. -
Page 8: Product Safety
2.4.3 Constructional changes, attachments, or modifications Additional drill holes, threads, or attachments that are not offered as accessories by SCHUNK may be attached only with permission of SCHUNK. Personnel qualification The assembly, initial commissioning, maintenance, and repair of the module may be performed only by trained specialist person- nel. -
Page 9: Using Personal Protective Equipment
• Perform maintenance, modifications, and additions outside the danger zone. • For all work, secure the unit against accidental operation. • Take a precautionary approach by maintenance and disassem- bly. • Only specially trained staff should disassemble the module. 03.00|MPG-plus 16 - 64 |en... -
Page 10: Variant Gripping Force Maintenance
Modules with a mechanical gripping force maintenance can, dur- ing energy supply failure, still move independently in the direc- tion specified by the mechanical gripping force maintenance. • Secure the end positions of the module with SCHUNK SDV-P pressure maintenance valves. WARNING... -
Page 11: Warranty
Parts touching the work piece and wear parts are not part of the warranty. If necessary, check the application with the calculation program for gripping modules (SSG). Scope of delivery The scope of delivery includes: • 2-finger parallel gripper MPG-plus in the ordered model. • Accessory pack 03.00|MPG-plus 16 - 64 |en... -
Page 12: Accessories
• Exact type designation of the compatible sensors see ☞ catalog • If you require further information on sensor operation, contact your SCHUNK contact person or download information from our homepage. • For mounting the sensors, mounting kits are partly necessary. -
Page 13: Technical Data
Max. pressure [bar] Without gripping force maintenance with gripping force maintenance device Noise emission [dB(A)] ≤ 70 IP rating Further technical data can be found in the catalog data sheet. The most recent version applies. 03.00|MPG-plus 16 - 64 |en... -
Page 14: Assembly
The module can be mounted from the front, from the rear or on the side. Fig. 1 Assembly possibilities Mounting from the rear Centering sleeves Side mounting Thread in top jaws Side mounting Fixing bores for cylindrical pins 03.00|MPG-plus 16 - 64 |en... -
Page 15: Air Connections
• For hose-free direct connections use the O-rings from the en- closed pack. • If the maximum permissible finger weight is exceeded a throt- tle has to be carried out imperatively. The movement has to be without jerks and bounce. 03.00|MPG-plus 16 - 64 |en... -
Page 16: Sensors
• With the exception of special gripper versions, mounting kits are required to mount the sensors. • If you require further information on sensor operation, contact your SCHUNK contact person or download information from our homepage. • Technical data for the sensors can be found in the data sheets (included in the scope of delivery). - Page 17 Mounting kit To use the inductive sensor, the gripper has to be retrofitted with a special mounting kit. This mounting kit is available from SCHUNK for the models below. Follow the instructions for proper usage of the proximity switch in (...
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Page 18: Inductive Proximity Switch In 5/S
Inductive proximity switch IN 5/S Fig. 5 Types that can be ordered (see catalog): Follow the instructions for proper usage of the proximity switch in ( 7.3.3, Page the chapter "Inductive proximity switch IN 40" 21). 03.00|MPG-plus 16 - 64 |en... - Page 19 Assembly Mounting kit To use the inductive sensor, the gripper has to be retrofitted with a special mounting kit. This mounting kit is available from SCHUNK for the models below. MPG-plus 25-40 MPG-plus 50-64 Fig. 6 MPG-plus 25-64 Assembly 1 Remove the name plate.
- Page 20 0.5 mm in the same direction. 3 Tighten the screw to fix the switching point. 4 Open the gripper and close it again (Part gripped) in order to test the function. 03.00|MPG-plus 16 - 64 |en...
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Page 21: Inductive Proximity Switch In40
• Parallel switching of several sensor outputs of the same type (npn, pnp) is permissible, but does not increase the permissible load current. • Note that the leakage current of the individual sensors (approx. 2 mA) is cumulative. 03.00|MPG-plus 16 - 64 |en... - Page 22 (2) on the air connection side of the gripper. NOTE In the MPG-plus 16 and 20, only the gripper positions "Gripper open" and "Gripper closed" can be monitored. Adjustable moni- toring of an intermediate position is not possible with inductive proximity switches.
- Page 23 2 Push proximity switch 2 into the bracket (5) until it is 0.5 mm from the screw head. 3 Fasten the proximity switch by tightening the screw (6). 4 Move the gripper to the "Closed" position and test function- ing. 03.00|MPG-plus 16 - 64 |en...
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Page 24: Mms-P Programmable Magnetic Switch
The V2-M8-4-2XM8-3 distributor is used to convert the 4-pin con- nector plug of the MMS-P 22-S-M8-PNP sensor to two standard M8 plugs with 3 pins each. 03.00|MPG-plus 16 - 64 |en... - Page 25 Fig. 12 Vertical / horizontal attachment of the holder The holder is mounted in the vertical direction when delivered. The holder can be mounted in the horizontal direction for horizon- tal use of the magnetic switch. 03.00|MPG-plus 16 - 64 |en...
- Page 26 MPG-plus 32-IS MPG-plus 64-AS MPG-plus 40 MPG-plus 64-IS MPG-plus 40-AS -19.0 Fig. 14 1 Turn the mounting screw on the sensor to the left (counter- clockwise) using an key to fix the sensor in place. 03.00|MPG-plus 16 - 64 |en...
- Page 27 4 Move the gripper to position 2. LED 1 (3) goes out as soon as switching point 1 is exited. 5 Briefly press the Teach button (4). LED 2 (5) lights up. The switching points are set. 03.00|MPG-plus 16 - 64 |en...
- Page 28 (i.e. by shielding). Frequent types of disturbances are change in temperature and electro-magnetic influences. Within the closest fine-teach mode, SCHUNK cannot guarantee EMC- compatibility any more. The hysteresis adjustment is used for the manual adjustment of the switch- ing points (if necessary).
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Page 29: Fps Flexible Position Sensor
To install the FPS-S13 flexible position sensor onto the MPG-plus 40 / 50 / 64gripper, a mounting kit must be mounted on the grip- per. This mounting kit can be ordered from SCHUNK. Types that can be ordered (see catalog): Direct assembly Fig. - Page 30 3 Fasten the control cam (4) to the finger using the screw (5). Magnets have to point toward the sensor area of the FPS-S13 position sensor. The adjustment of the sensor is described in the operating ma- nual for the sensor. 03.00|MPG-plus 16 - 64 |en...
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Page 31: Troubleshooting
Component is broken, e.g. through over- Replace component or send the module loading with a repair order to SCHUNK. Ensure that the module was only used within its defined application parameters. If necessary, check the application with the calculation program for gripping modules (SSG). -
Page 32: Module Opens Or Closes Abruptly
Too much grease in the mechanical motion Clean the module and relubricate it ( 9, Page 34) spaces of the module Pressure drops below minimum. Check the air supply. ( 7.2, Page 15) 03.00|MPG-plus 16 - 64 |en... -
Page 33: Module Does Not Achieve The Opening And Closing Times
If, despite of optimal air connections, the opening and closing times are not achieved according to the catalog, we recommend the use of quick exhaust valves direct at the module 03.00|MPG-plus 16 - 64 |en... -
Page 34: Maintenance And Care
The base jaws and the guides in the housing are matched to each other. To have these parts replaced, send the complete module along with a repair order to SCHUNK. Maintenance of module with gripping force maintenance "I.D. gripping" (I.D.) and "A.D. gripping" (A.D.) The pistons have to be aligned using an assembly device. -
Page 35: Maintenance And Lubrication Intervals
During maintenance, treat all greased areas with lubricant. Thinly apply lubricant with a lint-free cloth. Lubrication point Lubricant Metallic sliding surfaces microGLEIT GP 360 All seals Renolit HLT 2 Bores on the piston Renolit HLT 2 03.00|MPG-plus 16 - 64 |en... -
Page 36: Assembly Drawing
Fig. 21 Assembly of the variant without gripping force maintenance Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. Positions are adapted to each other and may not be re- placed by the customer. 03.00|MPG-plus 16 - 64 |en... -
Page 37: Assembly Of The Variant With O.d. Gripping
Fig. 22 Assembly of the variant with O.D. gripping Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. Positions are adapted to each other and may not be re- placed by the customer. 03.00|MPG-plus 16 - 64 |en... -
Page 38: Assembly Of The Variant With I.d. Gripping
Fig. 23 Assembly of the variant with I.D. gripping Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. Positions are adapted to each other and may not be re- placed by the customer. 03.00|MPG-plus 16 - 64 |en... -
Page 39: Sealing Kit
• 2 x Centering sleeves for mounting • 2 x O-ring for hose-free direct connection • 2 x Screw plug for hose connection • 2 x Grub screw for MPG-plus 16/25 ID.-No. of the accessory pack Accessory pack for ID number... -
Page 40: Translation Of Original Declaration Of Incorporation
Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar We hereby declare that the following product: Product designation: 2-finger parallel gripper / MPG-plus 16 - 64 / pneumatic ID number 0305481… 0305543, 39305481 ... 39305543 meets the applicable basic requirements of the Machinery Directive (2006/42/EC).
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