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SCHUNK VERO-S NSL mini 100-25 Assembly And Operating Manual

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Translation of the assembly and operating manual
VERO-S Clamping Station
NSL mini 100-25
Assembly and Operating Manual
Superior Clamping and Gripping

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Summary of Contents for SCHUNK VERO-S NSL mini 100-25

  • Page 1 Translation of the assembly and operating manual VERO-S Clamping Station NSL mini 100-25 Assembly and Operating Manual Superior Clamping and Gripping...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1437393 Version: 03.00 |03/03/2021|en...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents 1 General ........................5 1.1 About this manual ....................5 1.1.1 Presentation of Warning Labels ..............5 1.1.2 Applicable documents ................... 6 1.2 Warranty ........................6 1.3 Scope of delivery ...................... 6 1.3.1 Accessories ....................7 2 Basic safety notes ....................
  • Page 4 Table of Contents 5.3.5 Screw tightening torques ................30 5.4 Connections ......................30 5.4.1 Unlocking connection.................. 31 5.4.2 Turbo connection ..................31 5.5 SPA 20 mini, SPB 20 mini, SPC 20 mini clamping pins..........32 6 Maintenance and care ..................... 36 6.1 Ambient conditions and operating conditions ............

  • Page 5: General

    General General About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual.

  • Page 6: Applicable Documents

    • Assembly and Operating Manual for VERO-S quick-change pallet system NSE mini 90-25 * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com Warranty If the product is used as intended, the warranty is valid for 12...

  • Page 7: Accessories

    General NSL mini 100-25-4 clamping station Accessory kit: Cylindrical clamp blanks (BRR mini 40-15) Locking coupling with G1/8" internal thread 1.3.1 Accessories (see catalog or data sheets when ordering separately) • PAL mini type clamping pallets • Module height extensions, mini •...

  • Page 8: Basic Safety Notes

    By conversions, changes, and reworking, e.g. additional threads, holes, or safety devices can impair the functioning or safety of the product or damage it. • Structural changes should only be made with the written approval of SCHUNK. 03.00|1368557 NSL mini 100-25 |en...

  • Page 9: Spare Parts

    Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. Environmental and operating conditions Required ambient conditions and operating conditions...

  • Page 10: Personal Protective Equipment

    Basic safety notes The following personal qualifications are necessary for the various activities related to the product: Trained electrician Due to their technical training, knowledge and experience, trained electricians are able to work on electrical systems, recognize and avoid possible dangers and know the relevant standards and regulations.

  • Page 11: Notes On Safe Operation

    Basic safety notes Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. • Avoid any manner of working that may interfere with the function and operational safety of the product.

  • Page 12: Malfunctions

    Basic safety notes 2.10 Malfunctions Behavior in case of malfunctions • Immediately remove the product from operation and report the malfunction to the responsible departments/persons. • Order appropriately trained personnel to rectify the malfunction. • Do not recommission the product until the malfunction has been rectified.

  • Page 13: Protection During Handling And Assembly

    Basic safety notes 2.12.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. • Have all work carried out by appropriately qualified personnel. •...

  • Page 14: Notes On Particular Risks

    Basic safety notes • To avoid accidents and/or material damage, human access to the movement range of the machine must be restricted. Limit/prevent accidental access for people in this area due through technical safety measures. The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy.
  • Page 15 Basic safety notes WARNING Risk of injury due to falling device, pallet or workpiece if the clamping pin is loosened erroneously or as a result of negligence. • During operation, incorrect or negligent loosening of the clamping pin must be prevented using suitable countermeasures (disconnecting the power supply after locking, use of check valves or safety switches).
  • Page 16 Basic safety notes CAUTION Risk of injury due to impurities (e.g. metal chips) in the exhaust and air purge connections. • Take appropriate protective measures to secure the danger zone. • Wear personal protective equipment (safety goggles). CAUTION Risk of injury due to compressed air hoses coming loose when connected improperly.
  • Page 17 Basic safety notes CAUTION Risk of burns due to workpieces with high temperatures. There is a risk of burns due to workpieces with high temperatures. • Wear protective gloves when removing the workpieces. • Automatic loading is preferred. CAUTION Danger due to pneumatic exhaust noises. Noise pollution from the exhaust system and whistling pneumatic equipment during the working process.

  • Page 18: Technical Data

    Technical data Technical data Description NSL mini 100- NSL mini 100- NSL mini 100- NSL mini 100- 25-V1 25-V10 25-2 25-4 1460952 1357101 1357102 1357103 Holding force 15/25 kN 15/25 kN 30/50 kN 60/100 kN (M6/M8)* Pull down force 1.5 kN 1.5 kN 3.0 kN 6.0 kN...

  • Page 19: Design

    Design Design Components of a clamping station Components Base plate Quick-change pallet module Bottom side alignment grooves for T-nuts Bottom side center holes for multiple clamping stations Name plate Alignment edge Clamping area for cylindrical clamp blank Sealing nipple with air bleed screw Unlocking connection Air connection for turbo function 03.00|1368557 NSL mini 100-25 |en...

  • Page 20: Design

    Design Design Design 1-way clamping station with torque pin type V1 1-way clamping station with torque pin type V10 2-way clamping station 4-way clamping station Prism profile for positional alignment of the clamping pallet Clamping area for cylindrical clamp blanks Short taper segment for position orientation of the clamping pallet 03.00|1368557 NSL mini 100-25 |en...

  • Page 21: Assembly

    Assembly Assembly General Installation Notes The clamping pins are available as accessories and are suitable for transporting the clamping station. The eye bolts can be screwed into the internal threads of the clamping pins. The quick-change pallet modules of the clamping station are unlocked with compressed air to insert the clamping pins.

  • Page 22: Mounting The Clamping Stations

    Assembly Alignment using T-nuts Mounting the clamping stations Flatness and distances In order to assemble the clamping station, the clamping surface must have a flatness of ≤ 0.03 mm is required (based on the entire support areas of the clamping station). The clamping zone must have sufficient rigidity in order to ensure the relative flatness of the clamping modules.
  • Page 23 Assembly dimensioned fastening screws in accordance with DIN EN ISO 4762 starting with thread size M8. The prescribed arrangement for the clamp blanks can be found in the following clamping diagram. The 4-way clamping station can also be screwed on the machine table with at least two M8 fastening screws.

  • Page 24: Nsl Mini 100-25-V1 And Nsl Mini 100-25-V10 Clamping Stations

    Assembly Cylindrical clamp blanks are versatile fastening elements The mounting holes are machined by the customer Flexible mounting options for all common slot spacings of the machine tables 5.3.1 NSL mini 100-25-V1 and NSL mini 100-25-V10 clamping stations For alignment and mounting, see illustrations in the chapters "Assembly"...

  • Page 25: Nsl Mini 100-25-2 Clamping Station

    Assembly 5.3.2 NSL mini 100-25-2 clamping station For alignment and mounting, see illustrations in the chapters "Assembly" ( 4, Page 19), "Mounting and alignment of the clamping stations" ( 5.3, Page 23) and "Alignment and screwing points" ( 5.3.4, Page 26).

  • Page 26: Alignment And Mounting Points

    Assembly cylindrical screws according to DIN ISO 4762 with the strength class 10.9. A through-hole can be drilled by the customer in the cylindrical clamp blanks for a fastening screw. To increase the clamping pressure, the screw hole must be positioned close to the inner indentation.
  • Page 27 Assembly Alignment elements and mounting points for the NSL mini 100-25-V10 T-slot holder (4x) for alignment on the machine table Clamping areas for the cylindrical clamps BRR mini 40-15 Short taper segment for position orientation of the clamping pallet Measure of clearance for IXB V10 PAL mini in the clamping pallet 03.00|1368557 NSL mini 100-25 |en...
  • Page 28 Assembly Alignment elements and mounting points for the NSL mini 100-25-2 Centering bore for alignment pin T-slot holder (4x) for alignment on the machine table Clamping areas for the cylindrical clamps BRR mini 40-15 Alignment edge as an alignment tool for mounting Measure of clearance for alignment edge 03.00|1368557 NSL mini 100-25 |en...
  • Page 29 Assembly Alignment elements and mounting points for the NSL mini 100-25-4 Centering bore for alignment pin T-slot holder (4x) for alignment on the machine table Clamping areas for the cylindrical clamps BRR mini 40-15 Additional mounting points for mounting with screws (2x) Alignment edge as an alignment tool for mounting Measure of clearance for alignment edge 03.00|1368557 NSL mini 100-25 |en...

  • Page 30: Screw Tightening Torques

    Assembly 5.3.5 Screw tightening torques Tightening torques for fastening the clamping station with the cylindrical clamp blanks. The cylindrical clamps that have been adjusted by the customer to correspond to the machine table must be fastened to the machine table with fastening screws of strength class 10.9. These fastening screws and any nuts required for the T-slots are not included in the scope of delivery.

  • Page 31: Unlocking Connection

    Assembly Unlocking connection Connection for turbo function Sealing nipple Locking coupling 5.4.1 Unlocking connection When the unlocking connection of the clamping station is actuated with compressed air, all of the modules are unlocked simultaneously. Clamping pallets, devices and workpieces can be inserted in and removed from the clamping station.

  • Page 32: Spa 20 Mini, Spb 20 Mini, Spc 20 Mini Clamping Pins

    This is why only screws of strength class 12.9 may be used. • Only original SCHUNK clamping pins may be used. • If the clamping pins are to be used in customer-owned devices, the customer must provide sufficiently dimensioned threaded holes or a sufficiently thick mounting material.
  • Page 33 Assembly Tolerances and installation conditions Type SPA mini 20 0435610 > 8 mm > 13 mm M8 > 9 mm > 11 mm M6 11 mm > 8 mm SPB mini 20 0435620 > 8 mm > 13 mm M8 > 9 mm > 11 mm M6 11 mm > 8 mm SPC mini 20 0435630 >...
  • Page 34 Assembly clamping system. The clamping pallet is therefore compatible with both types of torque pins within the VERO-S mini modular system: type V1 and type V10. Mounting it on the respective quick-change pallet module requires installing the indexing pins included in the scope of delivery in the appropriate longitudinal distance of the fitting bore to the clamping pin center.
  • Page 35 Assembly Application: pallet with four clamping areas Note If using clamping pallets or clamping device height extensions suitable for NSL mini 100-25-4, the clamping pins may differ from the illustration. Clamping pallets can be assembled from two coupled units. In this case, another arrangement of the clamping pin types is required.

  • Page 36: Maintenance And Care

    If a pneumatic clamping module has to be disassembled, send the module to SCHUNK for repair. The rear cover of the clamping module is spring preloaded and must only be removed and installed using a special installation tool by trained specialist personnel and in line with the appropriate removal and installation manual.

  • Page 37: Disassembling And Assembling The Clamping Station

    Maintenance and care correctly if the clamping slides move smoothly at minimum system pressure (5 bar). • Carry out regular visual/functional checks. In case of visible damage or signs of malfunction, shut down the quick-change pallet system immediately. The system may only be started up again once the faults have been corrected, for instance by replacement of a damaged module.

  • Page 38: Control Of Proper Function

    Maintenance and care Replace damaged parts with original SCHUNK spare parts only. To assemble the clamping station, complete the above procedure in reverse: 1 Grease the new seals with Renolit HLT 2 or an equivalent grease. 2 Mount the new seals carefully without causing damage.
  • Page 39 Maintenance and care attention to the tightness of the air duct strips installed on the bottom. To test the tightness of the clamping system, no clamping pallet should be fitted. If the clamping system has leaks, check the entire pneumatic system (e.g.

  • Page 40: Troubleshooting

    Install maintenance unit with oiler with oiled compressed air Defective air connections Check air supply A component is broken (e.g. due to Replace the module or send it to SCHUNK for overloading) repair Excess tensile load on clamping pins Reduce support weight...

  • Page 41: Seal Kit And Part Lists

    Seal kit and part lists Seal kit and part lists Sealing kit lists NSL mini 100-25-V1 (ID 1463540) Item Description Quantity O-ring, Ø 9 x 1.5 O-ring Ø 65 x 1.5 O-ring Ø 7 x 1.5 NSL mini 100-25-V10 (ID 1370997) Item Description Quantity...

  • Page 42: Parts Lists

    Seal kit and part lists Parts lists NSL mini 100-25-V1 Item Designation Quantity Base plate Connection piece VERO-S NSE mini 90-25-V1 5*/** O-ring, Ø 9 x 1.5 6*/** O-ring Ø 65 x 1.5 Cylindrical pin Screw 13*** Cylindrical clamp blank BRR mini 40-15 14*** Sealing nipple 15*** Locking coupling 16**** Locking screw...
  • Page 43 Seal kit and part lists NSL mini 100-25-2 Item Designation Quantity Base plate Connection piece VERO-S NSE mini 90-25 5*/** O-ring, Ø 9 x 1.5 Screw 13*** Cylindrical clamp blank BRR mini 40-15 14*** Sealing nipple 15*** Locking coupling 16**** Locking screw NSL mini 100-25-4 Item Designation...

  • Page 44: Drawings

    Drawings Drawings Scope of delivery for NSL mini 100-25-V1 sealing kit Scope of delivery for quick-change pallet system, see replacement parts/sealing kit in NSE mini 90-25 operating manual 03.00|1368557 NSL mini 100-25 |en...
  • Page 45 Drawings Scope of delivery for NSL mini 100-25-V10 sealing kit Scope of delivery for quick-change pallet system, see replacement parts/sealing kit in NSE mini 90-25 operating manual 03.00|1368557 NSL mini 100-25 |en...
  • Page 46 Drawings Scope of delivery for NSL mini 100-25-2 sealing kit Scope of delivery for quick-change pallet system, see replacement parts/sealing kit in NSE mini 90-25 operating manual 03.00|1368557 NSL mini 100-25 |en...
  • Page 47 Drawings Scope of delivery for NSL mini 100-25-4 sealing kit Scope of delivery for quick-change pallet system, see replacement parts/sealing kit in NSE mini 90-25 operating manual 03.00|1368557 NSL mini 100-25 |en...

  • Page 48: Declaration Of Incorporation

    Declaration of Incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ H.-D. SCHUNK GmbH & Co. Spanntechnik KG Distributor Lothringer Str. 23 D-88512 Mengen We hereby declare that on the date of the declaration the following partly completed machine complied with all basic safety and health regulations found in the directive 2006/42/EC of the European Parliament and of the Council on machinery.

  • Page 49: Annex To Declaration Of Incorporation

    Annex to Declaration of Incorporation Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation Clamping station VERO-S Type designation NSL mini 100-V1, NSL mini 100-2, NSL mini 100-3, NSL mini 100-4, NSL mini 100-25-V10, NSL mini 100-25-2, NSL mini 100-25-4, NSL...
  • Page 50 Annex to Declaration of Incorporation Protection against mechanical hazards 1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 1.3.7...
  • Page 51 Annex to Declaration of Incorporation Risks due to other hazards 1.5.13 Emissions of hazardous materials and substances 1.5.14 Risk of being trapped in a machine 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4...
  • Page 52 Annex to Declaration of Incorporation The classification from Annex 1 is to be supplemented from here forward. Supplementary essential health and safety requirements to offset hazards due to lifting operations Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 03.00|1368557 NSL mini 100-25 |en...

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