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Summary of Contents for SCHUNK VERO-S NSE mikro 49-13
- Page 1 Translation of Original Operating Manual VERO-S quick-change pallet system NSE mikro 49-13, NSE mikro 49-13-V10 Assembly and Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1416691 Version: 05.00 | 07/12/2022 | en...
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Page 3: Table Of Contents
Table of Contents Table of Contents General........................ 5 About this manual.................... 5 1.1.1 Presentation of Warning Labels............... 5 1.1.2 Applicable documents ................ 5 1.1.3 Sizes ...................... 6 Warranty ...................... 6 Scope of delivery.................... 6 Accessories...................... 6 Basic safety notes .................... 7 Intended use ...................... 7 Not intended use .................... - Page 4 Table of Contents Troubleshooting ..................... 25 The clamping area does not unlock .............. 25 The clamping area does not unlock properly............. 25 The quick-change pallet system no longer opens quietly ........ 25 Seal kit and parts list.................... 26 Seal kit and parts list .................. 26 Assembly drawing.................... 27 NSE mikro 49-13, NSE mikro 49-13-V10 ............
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Page 5: General
• General terms of business * • Catalog data sheet of the purchased product * The documents labeled with an asterisk (*) can be downloaded from schunk.com. 05.00 | NSE mikro 49-13, NSE mikro 49-13-V10 | VERO-S quick-change pallet system | en | 1416691... -
Page 6: Sizes
General 1.1.3 Sizes This operating manual applies to the following sizes: Quick-change Pallet System • NSE mikro 49-13 • NSE mikro 49-13-V10 1.2 Warranty If the product is used as intended, the warranty is valid for 24 months from the date of delivery from the production facility or 500 000 cycles* under the following conditions: } 1.1.2 [ / 5] •... -
Page 7: Basic Safety Notes
Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 05.00 | NSE mikro 49-13, NSE mikro 49-13-V10 | VERO-S quick-change pallet system | en | 1416691... -
Page 8: Environmental And Operating Conditions
Basic safety notes 2.5 Environmental and operating conditions Required ambient conditions and operating conditions Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries, considerable material damage and/or a significant reduction to the product's life span. •... -
Page 9: Personal Protective Equipment
Basic safety notes 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment. -
Page 10: Malfunctions
Basic safety notes 2.10 Malfunctions Behavior in case of malfunctions • Immediately remove the product from operation and report the malfunction to the responsible departments/persons. • Order appropriately trained personnel to rectify the malfunction. • Do not recommission the product until the malfunction has been rectified. -
Page 11: Protection During Commissioning And Operation
Basic safety notes Incorrect lifting of loads Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 2.12.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries... -
Page 12: Notes On Particular Risks
Basic safety notes 2.12.4 Notes on particular risks DANGER Risk of fatal injury from suspended loads! Falling loads can cause serious injuries and even death. Stand clear of suspended loads and do not step within their • swiveling range. Never move loads without supervision. •... - Page 13 Basic safety notes CAUTION Risk of injury due to impurities (e.g. metal chips) in the exhaust and air purge connections of the clamping station. Take appropriate protective measures to secure the danger zone. • Wear personal protective equipment (safety goggles). •...
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Page 14: Technical Data
If the quick-change pallet system is to be used outside the specified welding currents, please contact your SCHUNK contact person. 05.00 | NSE mikro 49-13, NSE mikro 49-13-V10 | VERO-S quick-change pallet... -
Page 15: Assembly
Assembly 4 Assembly 4.1 Pre-assembly Request our installation drawings if installing the module in the customer's clamping stations yourself. The installation position must be observed when performing the installation yourself. Partial installation Do not use Full installation NOTICE With installation location 2, the clamping slide can be blocked by chips and dirt. -
Page 16: Fastening And Connection
Assembly 4.3 Fastening and connection Flatness If several linked clamping modules are mounted, make sure that the flatness and height deviation of the locating surfaces from module to module (based on a 50 mm gauge for bore holes) is ≤ 0.02 mm. -
Page 17: Nse Mikro 49-13
Assembly Connecting hose lines If several quick-change pallet systems are activated via jointly connected hose lines, feed lines with the following minimum cross-sections must be used. Number of modules at least nominal hose width 4 mm 2, 3, 4 6 mm from 5 8 mm When disconnecting hose lines, the relevant openings of the air... -
Page 18: Nse Mikro 49-13-V10
Assembly 4.3.2 NSE mikro 49-13-V10 Mounting with 5 screws M3 ①. } 4.6 [ / 22] The quick-change pallet module is positioned via centering diameter Ø 38 H6②. The position of the quick-change pallet module is aligned via centering diameter Ø 3 H7 ③ for fitting screw M3. Air connection to open ④... -
Page 19: Clamping Pins Spa Mikro 10, Spb Mikro 10, Spc Mikro 10
This is why only screws of strength class 12.9 may be used. } 4.6 [ / 22] Only original SCHUNK clamping pins may be used. If the clamping pins are to be used in customer-owned devices, the customer must provide sufficiently dimensioned threaded holes or a sufficiently thick mounting material. - Page 20 Assembly Tolerances and installation conditions Type SPA mikro 10 0436610 > 5 > 8 > 5 > 6 SPB mikro 10 0436620 > 5 > 8 > 5 > 6 SPC mikro 10 0436630 > 5 > 8 > 5 >...
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Page 21: Pneumatic Circuit Diagram Nse Mikro 49-13, Nse Mikro 49-13-V10
Assembly 4.5 Pneumatic circuit diagram NSE mikro 49-13, NSE mikro 49-13-V10 Pneumatic circuit symbols 5/3 directional control valve, center position ventilated 3/2 directional control valve Pressure switch Pressure gauge Flow control valve Compressed air supply Pneumatic circuit diagram 1 Unlocking connection 2 Turbo connection 3 Slide monitoring for module "OPEN"... -
Page 22: Screw Tightening Torques
Assembly When controlling the NSE mikro quick-change pallet system, the following must be observed: Turbo function: • The actuating pressure for the turbo function must not exceed 6 bar. Slide monitoring: • The preset pressure for the slide monitoring is 2 bar. •... -
Page 23: Operation
In this case, the system must be inspected and damaged parts must be replaced immediately. Only original SCHUNK spare parts may be used! WARNING Risk of injury due to losing pallets or workpieces in the case of incorrect actuation caused by incorrect operation. -
Page 24: Maintenance And Care
Risk of injury and risk of damage to the clamping module when opening the housing cover. If the clamping module has to be disassembled, send the module to SCHUNK for repair. The covers of the clamping modules are spring preloaded and may only be removed by trained specialist personnel. The... -
Page 25: Troubleshooting
Defective air connections Check air supply Pressure below minimum Check operating pressure (min. 5 bar) A component is broken (e.g. due to Replace the module or send it to SCHUNK for overloading) repair Excess tensile load on clamping pins Reduce support weight 7.2 The clamping area does not unlock properly... -
Page 26: Seal Kit And Parts List
Seal kit and parts list 8 Seal kit and parts list 8.1 Seal kit and parts list Item Description Quantity Base body Cover Clamping slide Piston Cylindrical screw Cylindrical screw Cylindrical screw Plain bearing bushing Cylindrical pin Cover plugs O-ring Ø 6 x 1 O-ring Ø... -
Page 27: Assembly Drawing
Assembly drawing 9 Assembly drawing 9.1 NSE mikro 49-13, NSE mikro 49-13-V10 *Contained exclusively in NSE mikro 49-13-V10 (ID 1357110) 05.00 | NSE mikro 49-13, NSE mikro 49-13-V10 | VERO-S quick-change pallet system | en | 1416691... -
Page 28: Translation Of Original Declaration Of Incorporation
10 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ H.-D. SCHUNK GmbH & Co. Spanntechnik KG Distributor Lothringer Str. 23 D-88512 Mengen... -
Page 29: Appendix On Declaration Of Incorporation, As Per 2006/42/Ec, Annex Ii, No. 1 B
Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B 11 Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B 1. Description of the basic safety and health protection requirements, as per 2006/42/EC, annex I, that apply to and are fulfilled for the scope of the incomplete machine: Product designation Quick-Change Pallet System VERO-S Type designation... - Page 30 Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B Protection against mechanical hazards 1.3.7 Risks related to moving parts 1.3.8 Choice of protection against risks arising from moving parts 1.3.8.1 Moving transmission parts 1.3.8.2 Moving parts involved in the process 1.3.9 Risks of uncontrolled movements Required characteristics of guards and protective devices...
- Page 31 Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2 Contents of the instructions 1.7.4.3 Sales literature...
- Page 32 Translation of Original Operating Manual H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49–7572-7614-0 Fax +49-7572-7614-1099 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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