Related Manuals for SCHUNK VERO-S NSE-S mini 90-25 IOL
Summary of Contents for SCHUNK VERO-S NSE-S mini 90-25 IOL
- Page 1 Quick-change pallet system VERO-S NSE-S mini 90-25 IOL Assembly and Operating Manual Translation of Original Operating Manual...
- Page 2 Best regards, Your SCHUNK team Customer Management Tel. +49-7572-7614-1300 Fax +49-7572-7614-1039 cmm@de.schunk.com Please read the operating manual in full and keep it close to the product. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363...
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Page 3: Table Of Contents
4.4.1 Size NSE-S mini 90-25 IOL ............21 4.4.2 KVS 20 cone seal................. 23 4.5 SPA mini 20, SPB mini 20, SPC mini 20 clamping bolts........24 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... - Page 4 11.1 Size NSE-S mini 90-25 IOL ..............40 11.2 KVS 20 cone seal.................. 41 12 Manufacturer certificate................. 42 13 EU declaration of conformity ..............43 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363...
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Page 5: General
Denotes a hazard with a low degree of risk that, if not avoided, could result in a minor or moderate injury. CAUTION Information about avoiding material damage. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 6: Applicable Documents
Cone seal KVS 20 (retrofitting) Air bleed screw for monitoring face contact to KVS 20 Protection cover SDE mini 20 Indexing pins IXB V1 mini Fitting screw Rigid-contact interface 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 7: Basic Safety Notes
01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 8: Structural Changes
The product is made of steel alloys, elastomers and aluminum alloys. In addition, Branotect anti-rust oil and Renolit HLT2 are incorporated into the product as auxiliary and operating materials. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 9: Personnel Qualification
Incorrect handling during transport can make the product unsafe and risks the danger of serious injuries and considerable material damage. During transport and handling, secure the product to prevent it from falling. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 10: Protection During Handling And Assembly
The machine spindle must not be started until the clamping pressure in the clamping device has built up. Unclamping may only occur once the machine spindle has come to a standstill. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 11: Disposal
(implementation of the safety functions according to the risk assessment of the integrator). Wear personal protective equipment. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... - Page 12 Before carrying out any work on the product, make sure that all surfaces have cooled down to the ambient temperature. Wear suitable protective equipment, especially protective gloves. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363...
- Page 13 Do not control the media transfer units until the device is clamped on the quick-change pallet systems. Take suitable protective measures to secure the danger zone. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363...
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Page 14: Product Description
For an air volume of 1000 liters, the compressed air should be prepared with 1 to 2 drops of oil. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 15: Suitability For Welding Applications
If the quick-change pallet system is to be used outside the specified welding currents, please contact your SCHUNK contact person. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 16: Assembly
CAUTION Do not use excessive temperatures when attaching the cables to the rigid contacts. This can damage the rigid contacts. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 17: Installing And Connecting
Before starting all work on the product, refer to the cone seal chapter, [/ 24]. } 4.4.2 Make sure that components of the gate unit are fitted in accordance with the installation guidelines and safely locked in place. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... - Page 18 6. Unscrew locking screws M5 and screw in air connections 7. Connecting the power supply and IO-Link communication. 8. If necessary, connect the additional monitoring functions. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363...
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Page 19: Fastening And Connection
(without Turbo function) via open recess Attention: Locking screw must be removed from the cover of the quick-change pallet system for ventilation (without turbo function) 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... - Page 20 If the turbo connection is not used, the relevant side of the piston must be able to ventilate. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363...
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Page 21: Size Nse-S Mini 90-25 Iol
⑥. The rigid contact interface Part lists (not included in the scope of delivery) must be implemented and connected by the customer. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... - Page 22 Function minimum IO-Link cross connection section port type Class A IO-Link IO-Link 0.25 mm Power +24 VDC Power IO-Link 0.25 mm IO-Link 0.25 mm Communication 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363...
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Page 23: Kvs 20 Cone Seal
Clamping pins clamped, Sealing ring clamped, clamping module closed prepared for loading Clamping slide unlocked Check the cone seal when loading with the clamping pallet. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 24: Spa Mini 20, Spb Mini 20, Spc Mini 20 Clamping Bolts
> 8 mm SPC mini 20 0435630 > 8 mm > 13 mm M8 > 9 mm > 11 mm M6 11 mm > 8 mm 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... - Page 25 Positioning direction, perpendicular to the positioning axis Select the positioning axis with the greatest possible distance 1 clamping area 3 clamping areas 2 clamping areas 4 clamping areas 6 clamping areas 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363...
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Page 26: Pneumatics Circuit Diagram
Air purge / contact monitoring at 2 bar, 15 l/min Blow-out air cleaning function, 3 to 6 bar Air purge / exhaust air (M3 connection) integrated 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... - Page 27 – Switch off blow-off air → before placing the pallet (approx. 1 mm) – Switch on blow-off air → only after lifting the pallet (approx. 1 mm) 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363...
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Page 28: Screw Tightening Torques
2 bar with full-surface support of the clamping pallet at all support areas. * Air purge monitoring is also possible without a cone seal. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... - Page 29 Assembly Metallically dense Metallically dense ring contact surface ring contact surface 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363...
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Page 30: Function
Clamping slide Clamping pin “Closed without clamping pin”: Clamping slides have passed the "Clamped with clamping pin" position and are at their maximum closed position. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 31: Pressure In Turbo Chamber
Teach-in and tare the pressure sensor for the pressure in the turbo chamber. The exact sequence of the respective teaching and taring processes is described in the software manual. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 32: Kvs 20 Cone Seal
Depending on the operating conditions and type of soiling, it may not always be possible to remove all soiling. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 33: Operation
Ensure that no residual energy remains in the system. Do not actuate media transfer units until loading is completed. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 34: Maintenance And Care
The system may only be commissioned again once the faults have been removed. For example, by replacing the damaged unit. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 35: Storage
Only store the product in dry rooms. Protect the product from major temperature fluctuations. NOTE: Before recommissioning, clean the product and all attachments, check for damage, functionality and leaks. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 36: Troubleshooting
The "Clamped with clamping pin" position Insert new clamping pin. Teach on clamping pin is not recognized due to increased wear on the clamping pin. 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 37: Malfunctions When Loading And Unloading The Change Interface With Fitted Cone Seal
Sealing ring spreads too little when closing Ensure that the components are installed in the the clamping module correct position 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 38: Seal Kit And Part Lists
* not included in the scope of delivery. To be ordered as an accessory. Parts list key -K -Variant all -V1 Variants Included in the sealing kit 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 39: Cone Seal Kvs 20 (Id 1541908)
X Included in the sealing kit the installation space for the Z Included in the accessory supply of blow-out air kit of the quick-change pallet module 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 40: Assembly Drawings
11.1 Size NSE-S mini 90-25 IOL NSE-S mini 90-25, NSE-S mini 90-25-V1 ** NSE-S mini 90-25-K, NSE-S mini 90-25-V1-K *** NSE-S mini 90-25-V1, NSE-S mini 90-25-V1-K 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 41: Kvs 20 Cone Seal
Assembly Drawings 11.2 KVS 20 cone seal 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 42: Manufacturer Certificate
Other related technical Standards and specifications: VDMA 34192:2019 Safety requirements for clamping devices for use on machines Mengen, 19th of November 2024 p.p. Philipp Schräder; Head of Engineering Design 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... -
Page 43: Eu Declaration Of Conformity
Person authorized to compile the technical documentation: Philipp Schräder, Address: see manufacturer's address Mengen, 19th of November 2024 p.p. Philipp Schräder; Head of Engineering Design 01.00 | VERO-S NSE-S mini 90-25 IOL | Quick-change pallet system | en | 1595363... - Page 44 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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