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Related Manuals for SCHUNK MPG-plus
Summary of Contents for SCHUNK MPG-plus
- Page 1 Translation of the original manual MPG-plus 2-finger parallel gripper...
- Page 2 Imprint Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely sup- plied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particular competitive companies, without our prior permission.
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Page 3: Table Of Contents
Technical data...................... 17 Basic data ...................... 17 Design and description.................... 18 Configuration .................... 18 Description ....................... 18 Assembly ........................ 19 Assembly and connection ................ 19 Connections...................... 20 5.2.1 Mechanical connection.............. 20 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... - Page 4 Assembly of the variant with O.D. gripping ........ 44 7.5.3 Assembly of the variant with I.D. gripping........ 45 Translation of original declaration of incorporation .......... 46 Annex to Declaration of Incorporation .............. 47 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 6: Applicable Documents
• Observe the specified maintenance and lubrication intervals • Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 7: Scope Of Delivery
MPG-plus 16 5522567 MPG-plus 20 5522568 MPG-plus 25 5520765 MPG-plus 32 5520766 MPG-plus 40 5520767 MPG-plus 50 5520768 MPG-plus 64 5520769 Contents of the sealing kit, Drawings 43]. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 8: Basic Safety Notes
Using unauthorised spare parts can endanger personnel and dam- age the product or cause it to malfunction. • Use only original spare parts or spares authorised by SCHUNK. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 9: Gripper Fingers
• Make sure that the environment is free from splash water and vapors as well as from abrasion or processing dust. Exceptions are products that are designed especially for contaminated en- vironments. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 10: Personnel Qualification
Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 11: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environ- mental protection regulations regarding the product's applica- tion field. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 12: Transport
• If the energy supply is connected, do not move any parts by hand. • Do not reach into the open mechanism or movement area of the product during operation. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 13: Protection During Handling And Assembly
Falling and violently ejected components can cause serious injuries and even death. • Take appropriate protective measures to secure the danger zone. • Never step into the danger zone during operation. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 14: Protection Against Dangerous Movements
• The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 15: Notes On Particular Risks
Do not reach into the open mechanism or the movement area • of the product. WARNING Risk of injury from sharp edges and corners! Sharp edges and corners can cause cuts. Use suitable protective equipment. • 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... - Page 16 Secure the end positions of the product with SCHUNK SDV-P • pressure maintenance valves. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
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Page 17: Technical Data
Noise emission [dB(A)] ≤ 70 IP rating More technical data is included in the catalog data sheet. Whichever is the latest version. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 18: Design And Description
4 Design and description 4.1 Configuration 2-finger parallel gripper Housing Main air connections Base jaws 4.2 Description 2-finger parallel gripper with smooth roller guides on the base jaws 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 19: Assembly
OR: Connect compressed air lines to the main air connec- Ø tions "A" and "B". Screw in air connections (plug connections). ✓ OR: Screw on throttle valve in order to be able to perform sufficient throttling and/or dampening. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 20: Connections
The product can be mounted from three sides. Connections at the housing When selecting the mounting screws, observe the values pre- scribed by SCHUNK (see table below). Mounting possibilities 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... - Page 21 Thread in base jaws M5 M5 M6 M8 Maximal screw-in depth from stop surface [mm] Maximal tightening 6.1 10 torque of mounting screws [Nm] Diameter cylindrical pins [mm] 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
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Page 22: Pneumatic Connection
Mounting MPG-plus 20 25 32 40 50 64 Thread in main air connec- M2.5 M3 M3 M5 M5 M5 M5 tions Maximal screw-in depth 3 4.5 5 [mm] 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 23: Mounting The Sensor
• Information on handling sensors is available at www.de.schunk.com or from SCHUNK contact persons. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 24: Overview Of Sensors
20% of the nominal stroke per jaw X > 10 mm 10% of the nominal stroke per jaw Example: Product with 7 mm nominal stroke per jaw 7 mm * 20% = 1.4 mm 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 25: Mounting Programmable Magnetic Switch Mms-Pi2
MPG-plus 40 MPG-plus 25-AS 2.0 / 2.5 MPG-plus 40-AS MPG-plus 25-IS MPG-plus 40-IS -17.8 MPG-plus 32 MPG-plus 50 MPG-plus 32-AS -4.0 MPG-plus 50-AS -2.2 MPG-plus 32-IS MPG-plus 50-IS -14.8 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... - Page 26 Tightening torque: 10 Ncm Check the protrusion of sensor L1, see table "adjustment di- Ø mensions". Adjust the sensor, see assembly and operating manual of the Ø sensor. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
- Page 27 Protrusion of the sensor Distance of housing to front side of the sensor Adjustment dimensions Size L1 [mm] L3 [mm] MPG-plus 64 -3.1 MPG-plus 64 IS -20.8 MPG-plus 64 AS -18.0 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
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Page 28: Mounting The Analogue Magnetic Sensor Mms 22-A
MPG-plus 25 MPG-plus 40 MPG-plus 25-AS -4.0 MPG-plus 40-AS MPG-plus 25-IS MPG-plus 40-IS -17.8 MPG-plus 32 MPG-plus 50 MPG-plus 32-AS -4.0 MPG-plus 50-AS -2.2 MPG-plus 32-IS MPG-plus 50-IS -14.8 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... - Page 29 Protrusion of the sensor Distance of housing to front side of the sensor Adjustment dimensions Size L1 [mm] L3 [mm] MPG-plus64 -3.1 MPG-plus64 IS -20.8 MPG-plus64 AS -18.0 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
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Page 30: Mounting The Programmable Magnetic Switch Mms-P 22
(see table "adjustment dimensions"). Fasten the senor using a threaded pin. Ø Tightening torque: 10 Ncm Adjust the sensor, see assembly and operating manual of the Ø sensor. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... - Page 31 MPG-plus 40 MPG-plus 25 AS -6.0 MPG-plus 40-AS -19.0 MPG-plus 25 IS MPG-plus 40-IS MPG-plus 32 MPG-plus 50 MPG-plus 32 AS MPG-plus 50-AS -16.5 MPG-plus 32 IS MPG-plus 50-IS 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
- Page 32 L3, L4 Distance of housing to front side of the sensor Adjustment dimensions Size L1 [mm] L2 [mm] L3 [mm] L4[mm] MPG-plus 64 MPG-plus 64 IS MPG-plus 64 AS 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
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Page 33: Mounting The Inductive Proximity Switch In 5
Slowly pull the sensor back until it switches. Then retract the Ø sensor further by 0.2 mm. Tighten the screws (8). Ø Query the position "opened" and test the function. Ø 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 34: Mounting The Inductive Proximity Switch In 3, In 40
• NOTE The sensors are damped by the screw heads. For the sizes MPG-plus 25 – 64, a distance sleeve is additionally used for quering the position "part gripped. For the sizes MPG-plus 16 – 20, quering the position "part gripped"... - Page 35 Ø the screw head of 0.2 mm. Tighten the screws (1). Ø Tightening torque: 12.5 Ncm Query the positions "opened", "closed" or "part gripped" and Ø test the function. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
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Page 36: Mounting The Flexible Position Sensor Fps
• MMS 22-A-5V • FPS-S 13 In order to operate the sensor, special housing variants of the grip- per are required for the sizes MPG-plus 20–32. For the sizes MPG- plus 40–64, there is a bracket required. NOTICE Risk of damage to the sensor during assembly! Observe the maximal tightening torque. - Page 37 For these sizes, a bracket must be mounted. This bracket is avail- able at SCHUNK. Fasten the bracket (1) using the screws (2). Ø Fasten the sensor (4) using the screws (3). Ø Tightening torque: 1 Ncm 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
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Page 38: Mounting The Object-Distance Sensor Oas
Fix sensor (1) with screws (2) at the housing (3). Ø Notice: The screws (2) are not included in the scope of delivery. Connect control unit output and adjust sensor, see sensor Ø mounting and operating instructions. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 39: Troubleshooting
Clean and lubricate product. areas. Maintenance Compressed air lines blocked. Check compressed air lines of damage. Mounting surface is not sufficiently flat. Check the flatness of the mounting surface. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 40: The Gripping Force Is Dropping
If you still cannot achieve the open and close times mentioned in the latest catalog, we re- commend the use of quick-air-vent-valves directly at the product. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 41: Maintenance
During maintenance, treat all greased areas with lubricant. Thinly apply lubricant with a lint-free cloth. Lubricant point Lubricant Cross roller guide microGLEIT GP 360 All seals Renolit HLT 2 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 42: Servicing The Gripper
Assemble the gripper in reverse order. While assembling, pay Ø attention to the following: Unless otherwise specified, secure all screws and nuts with Loc- tite no. 243 and tighten with the appropriate tightening torque. 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 43: Drawings
Included in the seal kit. Seal kit can only be ordered com- pletely. Positions are adapted to each other and can not be re- placed by the customer. Torx-Profil 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 44: Assembly Of The Variant With O.d. Gripping
Included in the seal kit. Seal kit can only be ordered com- pletely. Positions are adapted to each other and can not be re- placed by the customer. Torx-Profil 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 45: Assembly Of The Variant With I.d. Gripping
Included in the seal kit. Seal kit can only be ordered com- pletely. Positions are adapted to each other and can not be re- placed by the customer. Torx-Profil 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 46: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, February 2017 p.p. Ralf Winkler, Manager for development of gripping system components 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... -
Page 47: Annex To Declaration Of Incorporation
1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 08.00 | MPG-plus | Assembly and operating manual | en | 0389216... - Page 48 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
- Page 49 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 08.00 | MPG-plus | Assembly and operating manual | en | 0389216...
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