SCHUNK VERO-S NSE mini 90-25 Assembly And Operating Manual
Quick-change pallet system
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Summary of Contents for SCHUNK VERO-S NSE mini 90-25
- Page 1 Assembly and Operating Manual NSE mini 90-25 VERO-S quick-change pallet system Translation of Original Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1155185 Version: 09.00 | 04/04/2023 | en...
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Page 3: Table Of Contents
Table of contents Table of Contents 1 General ..................... 5 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Applicable documents ..............1.1.3 Sizes..................1.2 Warranty ................... 1.3 Scope of delivery................. 1.4 Accessories ..................2 Basic safety notes ................2.1 Intended use.................. - Page 4 Table of contents 5 Operation ................... 27 6 Maintenance and care ................28 7 Troubleshooting................... 29 7.1 The clamping area does not unlock ............29 7.2 The clamping area does not unlock properly ..........29 7.3 The quick-change pallet system no longer opens quietly ......29 8 Seal kit and part lists ................
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Page 5: General
1.1.2 Applicable documents General terms of business * Catalog data sheet of the purchased product * The documents labeled with an asterisk (*) can be downloaded from schunk.com. 09.00 | NSE mini 90-25 | Assembly and Operating Manual | en | 1155185... -
Page 6: Sizes
General 1.1.3 Sizes This operating manual applies to the following sizes: Quick-Change Pallet System NSE mini 90-25 NSE mini 90-25-V1 NSE mini 90-25-V4 NSE mini 90-25-V10 1.2 Warranty If the product is used as intended, the warranty is valid for 24 months from the date of delivery from the production facility or 500 000 cycles* under the following conditions: Observe the applicable documents,... -
Page 7: Basic Safety Notes
Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 09.00 | NSE mini 90-25 | Assembly and Operating Manual | en | 1155185... -
Page 8: Environmental And Operating Conditions
Basic safety notes 2.5 Environmental and operating conditions Required ambient conditions and operating conditions Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries, considerable material damage and/or a significant reduction to the product's life span. Make sure that the product is used only in the context of its defined application parameters, [/ 15]. -
Page 9: Personal Protective Equipment
Basic safety notes 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment. -
Page 10: Malfunctions
Basic safety notes 2.10 Malfunctions Behavior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments/persons. Order appropriately trained personnel to rectify the malfunction. Do not recommission the product until the malfunction has been rectified. -
Page 11: Protection During Handling And Assembly
Basic safety notes 2.12.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product's safety and cause serious injuries and considerable material damage. Have all work carried out by appropriately qualified personnel. For all work, secure the product against accidental operation. Observe the relevant accident prevention rules. -
Page 12: Protection Against Dangerous Movements
Basic safety notes 2.12.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while working with the product. Switch off the energy supply, ensure that no residual energy remains and secure against inadvertent reactivation. Never rely solely on the response of the monitoring function to avert danger. - Page 13 Basic safety notes WARNING Risk of injury due to falling device, pallet or workpiece if the clamping pin is loosened erroneously or as a result of negligence. During operation, erroneous or negligent loosening of the clamping pin must be prevented using suitable countermeasures (disconnecting the power supply after locking, use of check valves or safety switches).
- Page 14 Basic safety notes CAUTION Risk of injury due to impurities (e.g. coolant or splashing water) in the exhaust and air purge connections of the clamping module or in the change interface. Cleaning the quick-change clamping system before loading. Ensure careful loading of the change interface. Take appropriate protective measures to secure the danger zone.
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Page 15: Technical Data
If the quick-change pallet system is to be used outside the specified welding currents, please contact your SCHUNK contact person. 09.00 | NSE mini 90-25 | Assembly and Operating Manual | en | 1155185... -
Page 16: Assembly
Assembly 4 Assembly 4.1 Pre-assembly Request our installation drawings if installing the module in the customer's clamping stations yourself. The installation position must be observed when performing the installation yourself. Partial installation Do not use Full installation NOTICE With installation location 2, the clamping slide can be blocked by chips and dirt. -
Page 17: Fastening And Connection
Assembly Check the flatness of the mounting surface, } 4.3 [/ 17] Screw the module with the clamping station, ð Observe permissible tightening torques for the mounting screws and the strength class, [/ 26]. } 4.7 Connect module } 4.3 [/ 17] ð via the hose-free direct connection, OR ð... -
Page 18: Nse Mini 90-25
Assembly Turbo connection When using the turbo connection (if supply is connected), the spring actuated locking procedure is actively supported with air pressure and in so doing strengthens the achievable pull-in force of the quick-change clamping system. For force amplification, a pressure pulse is sufficient, the pressure line can be decoupled, the pull-in force remains intact. -
Page 19: Nse Mini 90-25-V1, Nse Mini 90-25-V4, Nse Mini 90-25-V10
Assembly 4.3.2 NSE mini 90-25-V1, NSE mini 90-25-V4, NSE mini 90-25-V10 Fastening in the installation space with 6 M6 screws. } 4.7 [/ 26] The assembly module is positioned via the centering diameter of the installation space: Ø 66 H6. The exact position orientation is aligned using a fitting screw with a diameter of Ø... - Page 20 Assembly Torque pin V4 NSE mini 90-25-V4 Installation situation: Partial installation Measure of clearance for fitting screw PSC mini V4 *all clamping system heights matched to each other within 0.01 mm Design of the clamping pallet matching NSE mini 90-25-V4 Positioning via anti-rotation slot (in case of individual modules) 09.00 | NSE mini 90-25 | Assembly and Operating Manual | en | 1155185...
- Page 21 Assembly Torque pin V10 Installation situation: Partial installation Caution: Only torque pin V10! Measure of clearance for fitting screw PSC mini V10 *all clamping systems of equal height within 0.01 mm **measure of clearance for IXB V10 mini in the clamping pallet Design of the clamping pallet for position orientation matching NSE mini 90-25-V1 via anti-rotation slot (for individual module)
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Page 22: Spa 20 Mini, Spb 20 Mini, Spc 20 Mini Clamping Bolts
This is why only screws of strength class 12.9 may be used. } 4.7 [/ 26] Only original SCHUNK clamping pins may be used. If the clamping pins are to be used in customer-owned devices, the customer must provide sufficiently dimensioned threaded holes or a sufficiently thick mounting material. - Page 23 Assembly Usage/arrangement of the different types of clamping pins Type A clamping pin, with positioning in two directions Type B clamping pin, with positioning in one direction Type C clamping pin, without positioning, with centering clearance of 0.1 mm Indexing pin for positional alignment and torque transmission with torque pin V1 und V10.
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Page 24: Options
Assembly 4.5 Options It is possible to monitor the dynamic pressure of the clamping slide position. Pressure build-up in "OPENED" status. Actuating clamping slide monitoring requires a reduced pressure supply that is limited to 2 bar (see chapter "Pneumatic circuit diagram"... -
Page 25: Pneumatic Circuit Diagram
Assembly 4.6 Pneumatic circuit diagram Pneumatic circuit symbols 5/3 directional control valve, center position ventilated Pressure gauge 3/2 directional control valve Flow control valve Pressure switch Compressed air supply Pneumatics circuit diagram Actuation with 6 bar Turbo connection Unlocking connection Slide monitoring for "module opened"... -
Page 26: Screw Tightening Torques
Assembly 4.7 Screw tightening torques Tightening torques for mounting clamping pins (Screw quality 12.9) Screw size Tightening torque (Nm) Tightening torques for mounting the clamping modules (Screw quality ≥ 10.9) Schraubengröße Tightening torque (Nm) 09.00 | NSE mini 90-25 | Assembly and Operating Manual | en | 1155185... -
Page 27: Operation
In this case, the system must be inspected and damaged parts must be replaced immediately. Only original SCHUNK spare parts may be used! WARNING Risk of injury due to losing pallets or workpieces in the case of incorrect actuation caused by incorrect operation. -
Page 28: Maintenance And Care
Risk of injury and risk of damage to the clamping module when opening the housing cover. If the clamping module has to be disassembled, send the module to SCHUNK for repair. The covers of the clamping modules are spring preloaded and may only be removed by trained specialist personnel. The... -
Page 29: Troubleshooting
Defective air connections Check air supply Pressure below minimum Check operating pressure (min. 5 bar) A component is broken (e.g. due to Replace the module or send it to SCHUNK for overloading) repair Excess tensile load on clamping pins Reduce support weight 7.2 The clamping area does not unlock properly... -
Page 30: Seal Kit And Part Lists
Seal kit and part lists 8 Seal kit and part lists 8.1 Seal kit lists Sealing kit* NSE mini 90-25 1486243 NSE mini 90-25-V1 1486243 NSE mini 90-25-V4 1486243 NSE mini 90-25-V10 1486243 * For included items, see note X in the Parts List chapter. 8.2 Part lists NSE mini 90-25 (ID 1319696) NSE mini 90-25-V1 (ID 1460873) -
Page 31: Assembly Drawings
Assembly Drawings 9 Assembly Drawings 9.1 NSE mini 90-25 09.00 | NSE mini 90-25 | Assembly and Operating Manual | en | 1155185... -
Page 32: Nse Mini 90-25-V1
Assembly Drawings 9.2 NSE mini 90-25-V1 09.00 | NSE mini 90-25 | Assembly and Operating Manual | en | 1155185... -
Page 33: Nse Mini 90-25-V4
Assembly Drawings 9.3 NSE mini 90-25-V4 09.00 | NSE mini 90-25 | Assembly and Operating Manual | en | 1155185... -
Page 34: Nse Mini 90-25-V10
Assembly Drawings 9.4 NSE mini 90-25-V10 09.00 | NSE mini 90-25 | Assembly and Operating Manual | en | 1155185... - Page 35 09.00 | NSE mini 90-25 | Assembly and Operating Manual | | 1155185...
- Page 36 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 Fax +49-7572-7614-1099 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
- Page 37 Type designation: NSA, NSE, E-compact Heinz-Dieter SCHUNK GmbH & Co. Spanntechnik KG certifies that the above-mentioned products, when used as intended and in compliance with the operating manual and the warnings on the product, are safe according to the national regulations and: −...
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