Carrier X-POWER Series Service Manual page 110

Full dc inverter outdoor unit
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R410a DC Inverter 60Hz
oxygen
copper pipe fittings
6. Highlight
1) Control the nitrogen pressure to be about 0.2-0.3kgf/cm² during the welding.
2) Ensure the gas is nitrogen; oxygen will easily leads explosion, so it is forbidden.
3) Use pressure reducing valve, and control the pressure of the charged nitrogen to be about 0.2kg/ cm².
4) Select a proper position for charging nitrogen.
5) Ensure that the nitrogen passes through the welding spots.
6) If the pipeline between the position for charging nitrogen and the welding spot is rather long, ensure
that the nitrogen is charged for sufficient time so as to discharge all the air from the welding spot.
7) After completing the welding, charge the nitrogen continuously until the pipe cools down completely.
8) Try best to conduct welding downwards or horizontally and avoid face-down welding.
7. Cautions
1) Take fire-prevention measures when conducting welding (ensure that a fire extinguisher is available
beside the operating position).
2) Avoid getting burnt.
3) Pay attention to the fit gap of the position where the pipe is inserted.
Note: The follow table shows the relation between the minimum embedded depth and gap at the copper
pipe joint.
Type
B
side
brazing welding
3.1.5 Pipe cleaning out
3.1.5.1 Flushing copper pipe
128
brazing weld part
copper pipe 1/4"
nitrogen
copper pipe
nitrogen charging connecting fitting
Outer Diameter of
Pipe (D) (mm)
valve
decompress valve
hign pressure flexible pipe
Minimum Inlaid
Depth (B) (mm)
5<D<8
8<D<12
12<D<16
16<D<25
10
25<D<35
12
35<D<45
14
Carrier service manual
nitrogen gas cylinder
Gap A—D (mm)
6
0. 05—0. 21
7
8
0. 05—0. 27
0. 05—0. 35
Installation

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