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Table of Contents
Hand Crimp Tool for 36P Robot Connector Plug and Receptacle Terminals
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right or left handed operation
This tool is IPC/WHMA A-620 Class 2 compliant
SCOPE
Products: 36P Robot Connector Plug and Receptacle Terminals for 16, 18, and 19AWG wires.
Terminal
Series No.
503195
503196
DEFINITION OF TERMS
CONDUCTOR
BRUSH
Doc No: ATS-638239100
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Loose Piece
Reel
503195-1100 503195-1000
503195-1099
503196-1100 503196-1000
Customer to cut off terminal from reel: 0.20mm (.008") maximum Cut-off Tab.
STRIP LENGTH
BELL MOUTH
CONDUCTOR
CRIMP HEIGHT
CUT-OFF
TAB
ROLLING
Release Date: 04-11-12
Revision Date: 04-11-12
Wire Size
Insulation Diameter
AWG mm²
mm
16
1.30
2.55 Max
18
0.90
2.15 Max
19
0.75
2.10 Max
BEND UP
TWISTING
BEND
DOWN
UNCONTROLLED COPY
TYPE 4D
Order No. 63823-9100
Strip Length
In.
mm
In.
0.10
3.90-4.40 .154-.173
0.08
0.08
3.90-4.40 .154-.173
WIRE
SEAM
INSULATION
CRIMP
Page 1 of 7
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Related Manuals for molex 63823-9100
Summary of Contents for molex 63823-9100
- Page 1 TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63823-9100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 503196 0.75 2.60 – 2.80 0.10 – 0.11 CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame and/or crimp dies. Tool Qualification Notes: 1.
- Page 3 Hand Crimp Tool for 36P Robot Connector Plug and Receptacle Terminals Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling.
- Page 4 Hand Crimp Tool for 36P Robot Connector Plug and Receptacle Terminals WIRE Locator Replacement See the parts list on the last page of this document for the proper locator order number. Follow the steps below to replace the locator. WIRE STOP 1.
- Page 5 Hand Crimp Tool for 36P Robot Connector Plug and Receptacle Terminals 1. The locator must be removed before reversing the tooling. 2. Remove the M3 BHCS which is holding the upper tooling. 3. Flip the upper tooling to the opposite side and replace the M3 BHCS. Make sure the small markings on the front and back of the hand tool frame, match up and are on the outside of the hand tool frame.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Hand Crimp Tool for 36P Robot Connector Plug and Receptacle Terminals PARTS LIST Item Number Order Number Description Quantity 63823-9100 Hand Crimp Tool Figure 13 63823-9175 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 http://www.molex.com...
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