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Hand Crimp Tool For
CTX150 SWS Receptacle Terminals
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: CTX150 SWS Receptacle Terminals 0.35-0.50 mm2.
Terminal
Series No.
502307-3001
502307
502307-3006
34806-3001
34806
34806-3006
DEFINITION OF TERMS
0.05 - 0.40 (REF)
SEAL POSITION
BELL MOUTH
WIRE
CUT-OFF
TAB
Doc No: ATS-638234500
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Reel
502307-3101
502307-3401
502307-3106
502307-3501
34806-3101
34806-3401
34806-3106
34806-3501
Customer to cut off terminal from reel: 0.30mm .012") maximum Cut-off Tab.
STRIP LENGTH
CONDUCTOR
BRUSH
CONDUCTOR
CRIMP
Release Date: 08-26-13
Revision Date: 08-26-13
Wire Size
Insulation Diameter
Wire Type
mm²
mm
T3-ZHID
0.35 mm2 1.25-1.60 .049-.063
T3-ZHIA
0.35 mm2 1.25-1.60 .049-.063
T3-ZHID
0.50 mm2 1.40-1.60 .055-.063
T3-ZHID
0.35 mm2 1.25-1.60 .049-.063
T3-ZHIA
0.35 mm2 1.25-1.60 .049-.063
T3-ZHID
0.50 mm2 1.40-1.60 .055-.063
SEAL
SEAM
UNCONTROLLED COPY
TYPE 4D
Order No. 63823-4500
Strip Length
In.
mm
In.
4.50-5.00 .177-.197
4.50-5.00 .177-.197
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
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Summary of Contents for molex 63823-4500
- Page 1 TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63823-4500 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 Hand Crimp Tool For CTX150 SWS Receptacle Terminals CONDITIONS: After crimping, the conductor profiles should measure the following. Bell mouth Conductor Brush Terminal Series No. 502307 0.20-0.55 .008-.022 0.20-1.20 .008-.047 34806 Bend up Bend down Twist Roll Seam Terminal Series No. Seam shall not be Degree Max.
- Page 3 CTX150 SWS Receptacle Terminals OPERATION LOCATOR HANDLE WILL IN DOWN CAUTION: Crimp only the Molex terminals SPRING OPEN POSTION listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame and/or crimp dies.
- Page 4 Hand Crimp Tool For CTX150 SWS Receptacle Terminals 6. Seal position should be under and inside the punches, keep this position while crimping. 7. Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed. Release the handles to open the jaws.
- Page 5 Hand Crimp Tool For CTX150 SWS Receptacle Terminals 6. Holding onto the lower part of the locator with your thumb and index finger, insert the locators top hooks (2) into the hand tool top slots. 7. Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool. To secure the locator into place, the lower tabs must snap into place on the hand tool frame.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Hand Crimp Tool Figure 13 63823-4575 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638234500 Release Date: 08-26-13 Page 7 of 7 Revision: A Revision Date: 08-26-13...
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