Advanced dsp pulse motion controller for 4/8 axis (193 pages)
Summary of Contents for ADLINK Technology EPS Series
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EPS Series EtherCAT Slave System User’s Manual 2.00 Manual Rev.: Aug. 2, 2015 Revision Date: 50-17043-1000 Part No: Advance Technologies; Automate the World.
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Revision History Revision Release Date Description of Change(s) 2.00 2015/10/2 Initial Release...
EPS Series Preface Copyright 2015 ADLINK TECHNOLOGY, INC. This document contains proprietary information protected by copy- right. All rights are reserved. No part of this manual may be repro- duced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer.
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® ® ® 98, Windows NT, Windows 2000, Windows XP, and ® ® ® Windows Vista are registered trademarks of Microsoft Corporation. PCI™, is a registered trademark of the Peripheral Component Interconnect Special Interest Group (PCI-SIG). Product names mentioned herein are used for identification pur- poses only and may be trademarks and/or registered trademarks of their respective companies.
EPS Series List of Tables Table 3-1: EPS Peripheral Modules..........19 Table 3-2: EPS-1132 Pin Assignment ..........21 Table 3-3: LED Indicator Legend ............ 23 Table 3-4: EPS-2032 Specifications ..........24 Table 3-5: EPS-2032 Pin Assignment ..........25 Table 3-6: LED Indicator Legend ............ 27 Table 3-7: EPS-2132 Specifications ..........
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EPS Series Introduction The ADLINK complete EtherCAT solution, from hardware to mid- dleware to software, with every element tailored for dedicated EtherCAT functionality, includes Talos master controllers, EPS slave systems, and remote monitoring and control providers. As well, ADLINK’s Softmotion one-stop control kernel delivers flexible and easy-to-use intelligent platforms for driving next-generation modern Smart Factories.
1.1 Features Compatible with certified 3rd party EtherCAT masters Comprehensive slave modules include high-density digital I/ O, analog I/O, thermal measurement, and motion control EtherCAT COE, FOE protocol support Compliance with industrial IEC standard Automatic Detection System by LinkMasterPro™ applica- tion detects and generates corresponding ESI files automat- ically Intelligent status monitoring for EPS modules...
EN 60068-2-6 certification Vibration Operating, 5 Grms, 5-500 Hz, 3 axes Contact +/-4 kV and Air +/-8 kV EN 60068-2-27 certification Shock Operating, 100 G , half sine 11 ms duration (w/ mSATA) EN 61000-2 / EN 61000-4 certification CE and FCC Class A Safety UL, CB 1.2.2...
EPS Series 300mA per CH Output Current (Iout) 800mA per 4-CH Output Voltage (Vout) EVCC – (Iout x Rout) IO Protection Reverse Voltage None IO Protection Current limit 1.2A for 4CH IO Protection Short Circuit None Power On State Response Time...
1.2.5 EPS-2308 Module Channels Type SPST (Single pole single throw) Maximum switched voltage and 30V/2A, 240V/0.5A current Output Impedance (Rout) 50mΩ (Typ.) IO Protection Reverse Voltage Power On State Response Time Operate 10ms & release 5ms (Typ.) Power Consumption from Chassis <...
EPS Series 1.2.10 EPS-6000 Module EPS Module Support (slots) 4 (Max.) Field Bus Connectivity EtherCAT Data Transmission Rate 100 Mbaud Bus Interface 2 x RJ45 Cable for EtherCAT Connectivity CAT5 / CAT5e (recommended) Inner Bus Synchronization > 0.1µs Supply Voltage 24VDC (±...
Figure 1-4: Top View 1.4 EPS Slave System Composition Each EPS slave system provides 5 slots total, with the far left reserved for bus coupler installation. The remaining slots flexibly support a variety of EPS slave modules. For individual module details, please see Chapter 3: EPS System Modules.
EPS Series Getting Started As mentioned previously, each EPS slave system can support up to 4 peripheral modules, installed to support the application. Sup- ported EPS peripheral modules are as follows, and provide digital input, digital output, relay output, analog input, analog output, and thermal input with RTD sensor support, as well as pulse-train motion modules.
2.2 Cooling Considerations Heat generated by the EPS system is conducted to the chassis on both sides. To maximize heat dissipation, maintain a minimum 2 inches (5 cm) clearance on the top of the EPS-9905 & 1 inch on either side.. Internal thermal status is monitored by onboard thermal sen- sors and reported to the Host automatically to ensure prompt action in the event of temperature overages.
2.3 Hardware Installation 2.3.1 Installing the Bus Coupler Module The EPS Series incorporates a system controller slot supporting a PXI Express system controller of up to 4 slot width. 1. Align the module with the slot guide in the chassis and carefully slide the module into the slot until seated.
To improve efficiency of heat dissipation, install filler plates for any unused slots. NOTE: NOTE: 2.4 Rack Mounting The EPS slave system is shipped with DIN rail mounting brackets and accessory screws pre-installed. If the installation appears incomplete, contact ADLINK technical support. 1.
The EPS Series provides software configurable trigger bus bridges, whereby the user can set the status of each trigger bus line. The EPS Series backplane can also be configured between 4-link x 4 lanes or 2-link x 8 lanes by the configurable PCIe switch fabric.
Unregistered EPS peripheral modules cannot be installed in slots configured and registered to a different EPS peripheral module type. EPS modules can only be swapped out for CAUTION: another of the same type, or the new module must be regis- tered and the ESI file regenerated, to reconfigure the entire EtherCAT system.
EPS Series 3.1.2 LED Indicators Action Status Over temperature protection Blinking Module present Module power status Channel (0-3, 4-7, 8-11, 12-15, 16-19, Channel active 20-23, 24-27, 28-31) Table 3-3: LED Indicator Legend 3.1.3 Signal Connection Sourcing-Output Device Dixx External Power...
3.1.4 Object Dictionary 0x3000 Index Type Read digital input 32 bit Name Digital input channels 1 to 32 Description 3.2 EPS-2032 The EPS-2032 high density 32CH sinking type digital output mod- ule operates in environments from -20°C to 60°C and provides high isolation protection and hot-swappability.
EPS Series 3.2.2 LED Indicators Action Status Over temperature protection Blinking Module present Module power status Channel (0-3, 4-7, 8-11, 12-15, 16-19, Channel active 20-23, 24-27, 28-31) Table 3-6: LED Indicator Legend 3.2.3 Signal Connection EVCC Device DOxx External Power...
Write digital input 32 bit Name Digital input channels 1 to 32 Description 3.3 EPS-2132 The EPS-2132 high density 32CH sourcing type digital output module operates in environments from -20°C to 60°C and pro- vides high isolation protection and hot-swappability. Channels Sinking Output Type...
EPS Series 3.3.2 LED Indicators Action Status Over temperature protection Blinking Module present Module power status Channel (0-3, 4-7, 8-11, 12-15, 16-19, Channel active 20-23, 24-27, 28-31) Table 3-9: LED Indicator Legend 3.3.3 Signal Connection EVCC Device DOxx External Power...
Write digital output 32 bit Name Digital output channels 1 to 32 Description 3.4 EPS-2308 The EPS-2308 8CH SPST relay output module operates in envi- ronments from -20°C to 60°C and provides high isolation protec- tion and hot-swappability. Channels SPST (single pole single throw) Output Type Maximum switched voltage and 30V/2A, 240V/0.5A...
EPS Series 3.4.2 Signal Connection ROxa ROxb Device 3.4.3 Object Dictionary 0x4000 Index Type Write RO data Name RO Output Bits 0 to 7, Bits 8 to Description 31 are reserved EPS System Modules...
3.5 EPS-3032 The EPS-3032 high density 32CH ±10V @ 16-bit, analog input module operates in environments from -20°C to 60°C and pro- vides high isolation protection and hot-swappability. 32 single-ended Channels 16 differential ±10V Input Range 16 bit Resolution ±1mV Offset Error 0.0004% of range per °C Offset Drift...
EPS Series 3.5.2 LED Indicators Action Status Over temperature protection Blinking Module present Module power status Table 3-14: LED Indicator Legend 3.5.3 Signal Connection A100 A131 AISE AGND 3.5.4 Object Dictionary Index Sub Type RW Name Description 0x3000 0 Read Analog Input 16 Bit...
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Index Sub Type RW Name Description Analog Input Read Analog Input 16 Bit Channel 1 Analog Input Read Analog Input 16 Bit Channel 2 Analog Input Read Analog Input 16 Bit Channel 3 Analog Input Read Analog Input 16 Bit Channel 4 Analog Input Read Analog Input 16 Bit...
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EPS Series Index Sub Type RW Name Description Analog Input Read Analog Input 16 Bit Channel 19 Analog Input Read Analog Input 16 Bit Channel 20 Analog Input Read Analog Input 16 Bit Channel 21 Analog Input Read Analog Input 16 Bit...
3.6 EPS-3216 The EPS-3216 high density 16CH 0-20mA @ 16-bit, analog input module operates in environments from -20°C to 60°C and pro- vides high isolation protection and hot-swappability. 16 single-ended Channels 0-20mA Input Range 16 bit Resolution 0.5μA Offset Error 0.0005% of range per °C Offset Drift ±0.05% of FSR...
EPS Series 3.6.2 LED Indicators Action Status Over temperature protection Blinking Module present Module power status Table 3-17: LED Indicator Legend 3.6.3 Signal Connection Sourcing-Output Device Dixx External Power Supply EGND EPS System Modules...
3.6.4 Object Dictionary Index Sub Type RW Name Description 0x3000 0 Read Analog Input 16 Bit Analog Input Read Analog Input 16 Bit Channel 0 Analog Input Read Analog Input 16 Bit Channel 1 Analog Input Read Analog Input 16 Bit Channel 2 Analog Input Read Analog Input 16 Bit...
EPS Series 3.7 EPS-3504 The EPS-3504 4CH 24-bit, RTD thermal input module supports PT100, PT500 and PT1000 sensors, operates in environments from -20°C to 60°C, and provides high isolation protection and hot- swappability. 4 RTD Channels PT100, PT500, PT1000 Sensor Type...
3.7.2 LED Indicators Action Status Over temperature protection Blinking Module present Module power status Table 3-20: LED Indicator Legend 3.7.3 Signal Connection EXx+ SIx+ 24-bit SIx- EXx- EPS System Modules...
EPS Series 3.7.4 Object Dictionary Index Sub Type RW Name Description 0x3000 0 RTD Data Channel 0 Ch-0 Data Channel 1 Ch-1 Data Channel 2 Ch-2 Data Channel 3 Ch-3 Data 3.8 EPS-4008 The EPS-4008 8CH ±10V @ 16-bit, analog output module oper- ates in environments from -20°C to 60°C, and provides high isola-...
8CH Single-ended Channels ±10V Output Range 16 bit Resolution 100kHz Sampling Rate ± 0.2mV Offset Error ± 0.05% of FSR Gain Error ± 0.0075mV /°C Offset Drift ± 0.00025% /°C of FSR Gain Drift 5 mA Output Current Capacity Relay off Power On State ±...
EPS Series 3.8.2 LED Indicators Action Status Over temperature protection Blinking Module present Module power status Table 3-23: LED Indicator Legend 3.8.3 Signal Connection AO[0:7] 16-bit AGND EPS System Modules...
3.8.4 Object Dictionary Index Sub Type RW Name Description 0x3000 0 RW Write Analog Output 16 Bit Analog Output RW Write Analog Output 16 Bit Channel 0 Analog Output RW Write Analog Output 16 Bit Channel 1 Analog Output RW Write Analog Output 16 Bit Channel 2 Analog Output RW Write Analog Output 16 Bit...
EPS Series Up to 4 (slots) EPS Module Support Ethernet Connectivity EtherCAT Field Bus Connectivity 100 Mbaud Data Transmission Rate 2 x RJ45 Bus Interface Cable for EtherCAT Connection CAT5 / CAT5e (recommended) > 0.1µs Inner Bus Synchronization 24V DC (± 10%)
EPS Series Description Power Description External Ground Shielding Ground External Power Input Table 3-25: EPS-6000 Pin Assignment EPS System Modules...
EPS Series 3.9.2 LED Indicators Display Function Description Power ON System Power Status Power OFF / Power level below 20V Error System Error Blinking Warning (XXXX for details) Handling No warning and error Normal operation EtherCAT No power Communication Under configuration...
3.9.3 Object Dictionary Index Type Name Description Write Analog Output 0x4000 16 Bit Write Analog Output Analog Output 16 Bit Channel 0 Write Analog Output Analog Output 16 Bit Channel 1 Write Analog Output Analog Output 16 Bit Channel 2 Write Analog Output Analog Output 16 Bit...
EPS Series D-SUB26P Name Function SVON Servo On signal In-position signal Dev ctr, clr. Signal servo ready signal OUT- Pulse signal (-) OUT+ Pulse signal (+) Encoder A-phase(-) Encoder A-phase(+) Reserved Reset driver signal Servo alarm signal Ext. power supply, +24V Ext.
It is recommended to connect signal to specific servo drives with dedicated cables. Docking connector is DSUB-26p. NOTE: NOTE: Figure 3-11: EPS-7002 Schematic EPS System Modules...
EPS Series 3.10.1 LED Indicators Status Function Emergency Stop Input Over Temperature Protection Blinking Module Present Module Power Status Table 3-29: LED Indicator Legend 3.10.2 Signal Connection OUT+, DIR+ OUT-, DIR- SVON, RST, ERC, EMG_OUT FPGA PEL, MEL, ORG, ALM,...
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Index Type Name 0x60BA Touch Probe 0 Positive Edge Value 0x60BB Touch Probe 1 Positive Edge Value 0x60BC Touch Probe 0 Negative Edge Value 0x60BD Touch Probe 1 Negative Edge Value 0x60FD Axis 0 Motion Output 0x60FE Axis 0 Motion Input 0x6840 Control Word 0x6841...
EPS Series Appendix A - LinkMasterPro™ LinkMasterPro™, ADLINK's EtherCAT utility, enables configura- tion of EPS slave systems and generation of corresponding ESI files for EtherCAT master controllers. LinkMasterPro™ further provides intuitive I/O control dialogues to assess the integrity of each EPS peripheral module's wiring.
LinkMasterPro.exe application tool Export ESI file & Scan bus coupler update to to detect slaves EEPROM EtherCAT Update binary file or Get OD Figure A-1: LinkMasterPro™ Operational Overview LinkMasterPro™...
A.2 Installation Install the LinkMasterPro_v1.0.exe SDK to the suggested path C:\Program Files\ADLINK\LinkMasterPro Click Next and Install through until installation is complete. LinkMasterPro™...
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EPS Series Once installation is complete, the application can be launched by following Start>All Programs>ADLINK>LinkMasterPro or by going to C:\Program Files\ADLINK\LinkMasterPro and executing Link- MasterPro.exe. LinkMasterPro™...
Figure A-3: LinkMasterPro™ Folder A.3 Controls and Function A.3.1 Selecting MAC Address To begin with LinkMasterPro™, the physical MAC address on the master must be entered, or hte application is unable to scan the EtherCAT device properly. If the incorrect MAC is entered, an error message appears as shown.
EPS Series Figure A-4: Scan Failure Notification Before operating any controls, ensure all slave modules are properly connected and no other fieldbus devices or applica- tions are in use. CAUTION: A.3.2 Scanning for Devices When the Scan for Devices button is activated, the EPS slave sys- tem is displayed in the device tree view as shown.
Figure A-5: EPS Slave System in Tree View A.3.3 Exporting ESI When the Export ESI button is activated, the ESI file (*.xml) is saved to disk and the EPS system simultaneously, with the Save path selected as shown. LinkMasterPro™...
EPS Series Figure A-6: Save ESI Path Selection The ESI (EtherCAT slave information) file includes product code, vendor ID, TxPDO/RxPDO, and other slave data. It recognizes peripheral module types and locates memory space required to control the I/O on the EPS peripheral modules thru EtherCAT.
Figure A-7: ESI Export Progress Display The action also programs the content to EEPROM on the individ- ual EPS slave system. When ESI generation is complete a notifi- cation appears as shown. LinkMasterPro™...
EPS Series Figure A-8: Export Successful Display The ESI file can further be used for CoDeSys, configuring Ether- CAT for integration into the IEC 61131-3 Development System. To save time, LinkMasterPro automatically copies the ESI file of EPS system to the specific CoDeSys path, named device.xml.
EPS Series Item Function Switching tab panel displays Module Tab Panel individual module information I/O Panel Opens I/O display FOE (File Over Transfers files over EtherCAT EtherCAT) Button (write *.bin file over EtherCAT) Displays OD info <index: value> OD Info Button...
Figure A-10: EPS-6000 Product Page (default Slot 1 installation) Generally, individual EPS module pages display the module type, module identification, HW version, SW version, and ADLINK serial number, as well as error code. The page for the EPS-2032 module (installed here in Slot 2) is shown as an example. LinkMasterPro™...
EPS Series Figure A-11: EPS-2032 Product Page (exemplary Slot 2 installation) To optimize data transmission between the EtherCAT master and EPS slave system, time offset can be adjusted via the Distribute Clock (DC) tab, as shown. LinkMasterPro™...
EPS Series Figure A-13: DC Parameters Page A.3.5 Error Logging and History Error logging provides error history saved in the EPS-6000's onboard flash memory. Capacity in the memory is 256 error codes. Refresh displays the error data and corresponding descrip- tion in the Information Panel (right side) when each value is selected.
Figure A-14: Error Log Page (w/ Index 0 selected) A.3.6 FOE (File Over EtherCAT) Slave functions can be reprogrammed dynamically by updating slave code (*bin). The FOE button opens the binary file listing and enables download to the EEPROM of the EPS slave system. Ensure that no other LinkMasterPro™...
Figure A-16: Binary File Download Success Notification Restart the EPS system to activate the functions. If the procedure fails,the slave code may need to be downloaded again. If failure persists, please contact ADLINK technical support. A.3.7 Getting OD Info The Get OD button displays values corresponding to each index/ sub-index in the table for review.
Figure A-18: Module Selection Each module's I/O panel displays its I/O information, as shown. LinkMasterPro™...
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EPS Series EPS-2032 Indicator represents 1 bit, clicking allows status to be changed. LinkMasterPro™...
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EPS-2132 Indicator represents 1 bit, clicking allows status to be changed. LinkMasterPro™...
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EPS Series EPS-1132 Indicator represents 1 bit, and is read-only. LinkMasterPro™...
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EPS-4008 Enables voltage to be changed, with current value displayed on the right. Apply implements changes, and Reset rolls values back to 0. LinkMasterPro™...
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EPS Series EPS-3032 Displays voltage data, and is read-only. LinkMasterPro™...
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EPS-3216 Displays current data, and is read-only. LinkMasterPro™...
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EPS Series EPS-2308 Enables status to be switched on and off. LinkMasterPro™...
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EPS-3504 Displays channel data in ohms (Ω). LinkMasterPro™...
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EPS Series EPS-7002 Displays Softmotion encoder data and status. 3rd party EtherCAT devices installed in the same line merely show vendor ID in the tree view. LinkMasterPro™...
A.3.9 Exporting Log Messages All currently displayed messages can be exported by clicking Export Log. Log filenames follow a “Log_year-month-date_hour- min-sec.txt” format. Files are saved in the LinkMasterPro™ direc- tory. All current messages can be cleared by clicking Clear. A.3.10 Version Information LinkMasterPro™...
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EPS Series Important Safety Instructions For user safety, please read and follow all instructions, WARNINGS, CAUTIONS, and NOTES marked in this manual and on the associated equipment before handling/operating the equipment. Read these safety instructions carefully. Keep this user’s manual for future reference.
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Never attempt to fix the equipment. Equipment should only be serviced by qualified personnel. A Lithium-type battery may be provided for uninterrupted, backup or emergency power. Risk of explosion if battery is replaced with an incorrect type; please dispose of used batteries appropriately. WARNING: Equipment must be serviced by authorized technicians when:...
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San Jose, CA 95138, USA Tel: +1-408-360-0200 Toll Free: +1-800-966-5200 (USA only) Fax: +1-408-360-0222 Email: info@adlinktech.com ADLINK Technology (China) Co., Ltd. Address: (201203) 300 Fang Chun Rd., Zhangjiang Hi-Tech Park Pudong New Area, Shanghai, 201203 China Tel: +86-21-5132-8988 Fax: +86-21-5132-3588 Email: market@adlinktech.com...
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84 Genting Lane #07-02A, Cityneon Design Centre Singapore 349584 Tel: +65-6844-2261 Fax: +65-6844-2263 Email: singapore@adlinktech.com ADLINK Technology Singapore Pte. Ltd. (Indian Liaison Office) Address: #50-56, First Floor, Spearhead Towers Margosa Main Road (between 16th/17th Cross) Malleswaram, Bangalore - 560 055, India Tel: +91-80-65605817, +91-80-42246107 Fax:...
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