Subscribe to Our Youtube Channel
Related Manuals for Renishaw ATOM DX
Summary of Contents for Renishaw ATOM DX
- Page 1 Installation guide M-9414-9446-02-A ATOM DX linear encoder systems RSLM high accuracy linear encoder ™...
-
Page 2: Table Of Contents
RKLF end clamps Output specifications RTLF / RKLF reference mark deselection RCLC glass spar scale General specifications RCLC installation drawing Scale specifications RCLC mounting System connection Readhead mounting and alignment Methods Shim kit Dummy kit Accurate bracket and feeler gauge ATOM DX linear installation guide... -
Page 3: Legal Notices
Other brand, product or company names are trade marks of their respective owners. including interference that may cause undesired operation. The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised Patents representative could void the user’s authority to operate the equipment. - Page 4 (SVHCs) is available at www.renishaw.com/REACH. WEEE recycling guidelines The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for waste electrical and electronic equipment (WEEE) to enable reuse or recycling.
-
Page 5: Storage And Handling
RKLF – 50 mm NOTE: During storage, ensure self-adhesive tape is on the outside of the bend. Storage Installation Operating Humidity RCLC scale only (RKLF) +70 °C + 35 °C +70 °C −20 °C +10 °C 0 °C 95% relative humidity (non-condensing) to IEC 60068-2-78 ATOM DX linear installation guide... -
Page 6: Atom Dx System Installation Overview
For information on designing the readhead and scale into the system refer to the detailed 3D models at www.renishaw.com/atomdxdownloads or contact your local Renishaw representative. IMPORTANT: Prior to installing readhead and scale, installation drawings should be reviewed to ensure correct orientation of readhead relative to scale. -
Page 7: Rtlf / Rklf Tape Scale
2.5 ±0.055 (20 µm version) Overall length (with optional end covers) = Measuring length + 50 mm Scale length (with optional end covers) = Measuring length + 13 mm Scale length (without end covers) = Measuring length + 6 mm ATOM DX linear installation guide... -
Page 8: Rklf Installation Drawing
(20 µm version) 2.5 ±0.04 Forward direction of readhead Operating rideheight: relative to scale (40 µm version) 2.5 ±0.11 (20 µm version) 2.5 ±0.055 Overall length = Measuring length + 70 mm Scale length = Measuring length + 40 mm ATOM DX linear installation guide... -
Page 9: Rtlf / Rklf Application Methods
A-6547-1943 (RKLF). Only for use with ‘ L’ mounting A-6547-1947 (RKLF) (page 10). bracket A-9402-0037 (page 10). RTLF RKLF Install datum clamp (page 12) Install end clamps (page 13) Install end covers (optional) (page 12) Deselect reference marks (page 13) ATOM DX linear installation guide... -
Page 10: Rtlf Ledge Or Dowel Mounting
RTLF ledge or dowel mounting Suitable for: RTLF tape scale < 500 mm long Required parts: Optional parts: Appropriate length of RTLF scale (‘RTLF installation drawing’, page 5) Renishaw scale wipes (A-9523-4040) Appropriate cleaning solvents (‘Storage and handling’, page 3) Loctite dispensing tip (P-TL50-0209) ® ™ End cover kit (A-9585-0035) Datum clamp (A-9585-0028) -
Page 11: Rtlf Mounting (For Lengths < 500 Mm Only)
Allow substrate to dry before applying scale. * If dowels or ledge are permanent, their maximum height above substrate is 0.6 mm. Clean scale using Renishaw scale wipes Fit datum clamp and end covers (page 12) and, or a clean, dry, lint-free cloth. -
Page 12: Rtlf / Rklf Scale Applicator
2 × M2 × 6 screws, top mount applicator only Readhead mounting bracket and scale applicator: There are different versions of the applicator depending upon the scale and design of the readhead mounting bracket. For more information on designing your bracket, contact your local Renishaw representative. Slim applicator Side mount applicator... -
Page 13: Rtlf / Rklf Application (Any Length)
Remove the applicator and, if necessary, adhere the remaining scale manually. Slim and side mount applicators: Fit readhead mounting bracket after removal of scale applicator. Clean the scale using Renishaw scale wipes or a clean, dry, lint-free cloth. RTLF: Fit datum clamp and end covers (page 12) -
Page 14: Rtlf Datum Clamp
NOTE: There will be a gap * between the end of the scale and the adhesive tape on the end cover. Ensure the adhesive wicks along the entire length of cut-out. ATOM DX linear installation guide... -
Page 15: Rklf End Clamps
RTLF / RKLF reference mark deselection The end clamp kit is designed to be used with Renishaw RKLF scale to ensure the scale is mastered to RTLF and RKLF scale > 100 mm in length has reference marks every 50 mm. Stickers can be used to the substrate. -
Page 16: Rclc Glass Spar Scale
2.5 ±0.04 (20 µm version) relative to scale relative to scale Operating rideheight: 2.5 ±0.11 (40 µm version) Overall length L (mm) 2.5 ±0.055 (20 µm version) Measuring length (mm) Can be applied on one or both sides of the scale. ATOM DX linear installation guide... -
Page 17: Rclc Mounting
Suitable for: RCLC glass spar scale, any length Required parts: Optional parts: RCLC scale (‘RCLC installation drawing’, page 14) Renishaw scale wipes (A-9523-4040) RGG-2 two part epoxy adhesive (A-9531-0342) Lint-free cloth Appropriate cleaning solvents (‘Storage and handling’, page 3) ATOM DX... - Page 18 1.2 mm. Apply fillet of RGG-2 two part epoxy adhesive. After 24 hours when epoxy is cured, clean scale using Renishaw scale wipes or a clean, Epoxy can be applied to one or both sides of the Support dry, lint-free cloth.
-
Page 19: System Connection
Provide appropriate strain relief at the readhead. The Renishaw top exit cables are fitted with a P-clip to ensure appropriate cable strain relief. When using Renishaw’s top exit cables ensure that the P-clip is mounted within a 50 mm radius of the readhead cable exit. -
Page 20: Readhead Mounting And Alignment Methods
There is a range of tools available to assist with readhead installation depending upon the system design and these are detailed below. For more details on designing the mounting bracket and selecting the appropriate mounting tools contact your local Renishaw representative. Ensure that the scale, readhead optical window and mounting face are clean and free from obstruction. -
Page 21: Shim Kit
DTi adapter the distance to the scale surface. Contact your local Renishaw representative for details of the DTi adapter and digital dial guage. Shims of a known thickness are inserted between the mounting face of the readhead and the bracket to give the correct rideheight. -
Page 22: Dummy Kit
Side mount bracket (A-9401-0103), ‘ L ’ mount bracket (A-9402-0037) or customer designed bracket * 2 × bracket mounting screws ATOM DX readhead * The bracket should have a shoulder to control readhead yaw. Contact your local Renishaw representative for more information on bracket design. Remove the dummy head. -
Page 23: Accurate Bracket And Feeler Gauge
Connect the readhead to the receiving electronics and power-up. Check the readhead set-up LED is flashing Green along the full axis of travel. Proceed with ‘System calibration’, page * For more information on bracket design contact your local Renishaw representative. ATOM DX linear installation guide... -
Page 24: Atom Dx Calibration Overview
NOTE: If calibration fails (LED remains single flashing Blue), restore factory defaults, see page and repeat the installation and calibration routine. * For more details refer to the Advanced Diagnostic Tool ADTi-100 and ADT View software quick start guide (M-6195-9321) and Advanced Diagnostic Tool ADTi-100 and ADT View software user guide (M-6195-9413). † The software can be downloaded for free from www.renishaw.com/adt. ATOM DX linear installation guide... -
Page 25: System Calibration
To exit the calibration routine at any stage cycle the power to the readhead or connect the ‘Remote CAL’ output pin to 0 V for < 3 seconds. The LED will then stop flashing. Settings stored Blue single flashing None, restore factory defaults and recalibrate Blue double flashing Incremental only Blue Incremental and reference mark ATOM DX linear installation guide... -
Page 26: Restoring Factory Defaults
Poor set-up; signal may be too low for reliable operation Blank flash Reference mark detected (visible indication at speed < 100 mm/s only) Alarm 4 red flashes Low signal or over signal; system in error NOTE: See ‘Troubleshooting’, page 25 for more information on diagnosing faults. ATOM DX linear installation guide... -
Page 27: Troubleshooting
Check that the readhead variant is the correct type for the chosen scale (see the ATOM DX ™ miniature encoder system data sheet (Renishaw part no. L-9517- 9736) for details of readhead configuration) Unable to get a flashing Green LED System run-out is not within specification Check that the readhead variant is the correct type for the chosen scale ... - Page 28 Check that the readhead variant is the correct type for the chosen scale (see the ATOM DX ™ miniature encoder system data sheet (Renishaw part no. L-9517- 9736) for details of readhead configuration) No reference mark output Ensure you are not over-speeding the readhead during calibration mode (maximum speed < 100 mm/sec) ...
-
Page 29: Atom Dx Readhead Cabled Readhead Dimensions
4.85 * Mounting face 4.15 Ø9 max Readhead / scale orientation 3 off mounting holes 16.5 Ø2.5 min through 20.5 R> 20 Dynamic bend radius R> 10 Static bend radius 5 min Identification marks for readhead manufacture only. Notches will vary depending on readhead type. Not optical centreline ATOM DX linear installation guide... -
Page 30: Top Exit Readhead Dimensions
Set-up LED 6.45 10.45 Readhead datum faces 10.25 8.37 12.7 4.85 * Mounting face 4.15 Ø9 max Readhead / scale orientation 16.5 3 off mounting holes Ø2.5 min through 20.5 Identification marks for readhead manufacture only. Notches will vary depending on readhead type. Not optical centreline ATOM DX linear installation guide... -
Page 31: Bracket Dimensions
Dimensions and tolerances in mm ‘ L ’ mount bracket Side mount bracket (A-9402-0037) (A-9401-0103) 16.25 3 holes 10.5 M2 × 0.4 Ø9.15 8.85 12.7 4.85 Ø9.4 3 holes 8.25 M2 × 0.4 16.5 16.5 3.25 2 holes M3 × 0.5 4 slot holes Ø2.2 through ATOM DX linear installation guide... -
Page 32: Output Signals
Alarm − Orange Remote CAL Clear Shield Screen Case Case Case Ferrule PCB mount mating connectors - Top entry: BM10B-SRSS-TB Side entry: SM10B-SRSS-TB † Connector on top exit readhead only. Mating connector 10SUR - 32S. ATOM DX linear installation guide... -
Page 33: Speed
0.215 0.107 0.054 0.027 18.13 7.25 3.63 1.81 0.73 0.36 0.181 0.145 0.073 0.036 0.018 9.06 4.53 1.81 0.91 0.45 0.18 0.09 0.045 0.036 0.018 0.009 0.005 1038 For a readhead with a 1 m cable. ATOM DX linear installation guide... -
Page 34: Electrical Connections
Shield electronics IMPORTANT: The shield should be connected to the machine earth (Field Ground). 100R NOTE: For Renishaw top exit readhead cables the shield connection is provided by the P-clip. E− 100nF Maximum readhead cable length: 3 m Maximum extension cable length: Dependent on cable type, readhead cable length and clock speed. -
Page 35: Output Specifications
Differentially transmitted signals forced open circuit for > 15 ms when alarm conditions valid. * Inverse signals not shown for clarity † 40 μm ATOM DX only 20 μm ATOM DX only ‡ Only calibrated reference mark is bi-directionally repeatable ATOM DX... -
Page 36: General Specifications
CAUTION: Renishaw encoder systems have been designed to the relevant EMC standards, but must be correctly integrated to achieve EMC compliance. In particular, attention to shielding arrangements is essential. ATOM DX linear installation guide... -
Page 37: Scale Specifications
Accuracy ±3 μm (at 20 °C) Coefficient of thermal expansion ~8 µm/m/°C Length (mm) 10, 18, 30, 55, 80, 100, 105, 130 Mass 13.9 g/m * For information on how the substrate affects the axis, contact your local Renishaw representative. ATOM DX linear installation guide... - Page 38 +44 (0) 1453 524901 New Mills, Wotton-under-Edge uk@renishaw.com Gloucestershire, GL12 8JR www.renishaw.com United Kingdom For worldwide contact details, visit www.renishaw.com/contact *M-9414-9446-02* Renishaw plc. Registered in England and Wales. Company no: 1106260. Part no.: M-9414-9446-02-A Registered office: New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR, UK. Issued: 10.2020...
Need help?
Do you have a question about the ATOM DX and is the answer not in the manual?
Questions and answers