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Summary of Contents for Xantrex XPower 400R
- Page 1 XPower Powerpack 400 PLUS and 400R Owner's Guide...
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Page 2: Contact Information
About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. -
Page 3: About This Guide
The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the XPower Powerpack 400 Plus and XPower Powerpack 400R. The Guide provides safety guidelines, detailed planning and setup information, as well as information about operating and troubleshooting the unit. -
Page 4: Related Information
References to XPower Powerpack In this guide, both the XPower Powerpack 400 Plus and the XPower Powerpack 400R (with radio and air compressor) are referred to as XPower Powerpack when the information applies to both models. However, when the information is... -
Page 5: Important Safety Instructions
Important Safety Instructions The XPower Powerpack 400 Plus and XPower Powerpack 400R generate a type of AC power similar to a normal household wall outlet. Operating the XPower Powerpack incorrectly or misusing it may damage the equipment or create hazardous conditions for the user. - Page 6 Important Safety Instructions CAUTION Do not expose the XPower Powerpack to temperatures over 104 °F (40 °C). WARNING: Explosion hazard Do not use this product where there are flammable fumes or gases, such as in the bilge of a gasoline- powered boat, or near propane tanks.
- Page 7 Important Safety Instructions WARNING: Fire hazard The jump-start feature is designed for short term operation only— less than 4 seconds. Operating the jump-start feature for more than 4 seconds may cause damage to the unit. Allow the XPower Powerpack to cool down for at least 3 minutes after each jump- start.
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Page 8: Precautions When Working With Batteries
Important Safety Instructions Precautions When Working With Batteries WARNING: Explosion and fire hazard 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well-ventilated. 3. - Page 9 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eyes, immediately flood them with running cold water for at least twenty minutes and get medical attention immediately. 11. Keep a supply of baking soda on hand in the area of the batteries.
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Page 10: Precautions For Using Rechargeable Appliances
XPower Powerpack 400 Plus and XPower Powerpack 400R. Do not use the following with the XPower Powerpack 400 Plus and XPower Powerpack 400R: • Small battery-operated appliances like flashlights, razors, and night lights that can be plugged directly into an AC receptacle to recharge. -
Page 11: Table Of Contents
Front Panel Detail - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Rear Panel Detail (XPower Powerpack 400R only) - - - - - 2–5 Air Compressor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–7... - Page 12 Inflating Small Sports Equipment - - - - - - - - - - - - - - - - -3–14 Using the Radio: XPower Powerpack 400R - - - - - - - - - - - - -3–15 Power Draw- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–16...
- Page 13 Obtaining a Replacement Battery - - - - - - - - - - - - - - - - - 4–7 Replacing the Battery - - - - - - - - - - - - - - - - - - - - - - - - - 4–7 Replacing the Incandescent Light - - - - - - - - - - - - - - - - - - - - 4–9 Replacing the External Fuse - - - - - - - - - - - - - - - - - - - - - - - -4–10 5 Troubleshooting...
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Page 15: Introduction
• Provides lighting for emergency use • Inflates tires and small sports equipment with a 250 psi air compressor. In addition, the XPower Powerpack 400R comes with: • An AM/FM radio with digital alarm clock. Comprehensive Protection Automatic overload The XPower Powerpack has built-in protection against output overload. -
Page 16: Overheating
Introduction Overheating The XPower Powerpack is protected from overheating. If the inverter exceeds a safe temperature, power to the AC Outlet automatically shuts off. Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage. When the AC Outlet when the internal battery is nearly discharged (11.0 V DC) and the unit turns off at 10.5 V DC. -
Page 17: Features
Powerpack. We recommend that you familiarize yourself with these features before operating the unit. Materials List Your XPower Powerpack package includes these items: ❐ XPower Powerpack 400 Plus or XPower Powerpack 400R ❐ Owner’s Guide ❐ AC charger ❐ DC charging cable ❐... -
Page 18: Xpower Powerpack Features
Features XPower Powerpack Features Front Panel Detail XPower Powerpack Features Feature Description DC Power Socket can: • Power 12 V DC auto, RV or marine appliances XPower Powerpack • Recharge outlet in a vehicle using the DC Charging Cable. 2 AC Outlets are standard 3-prong outlets supplying 120 V AC power for running an AC appliance. - Page 19 Feature shown Control Panel Operation Required How to... Condition Monitor total Inverter’s AC power switch is turned consumed by Output Power (W) light illuminates applications (green); powered from AC charger is unplugged from the Powerpack’s 2 wall AC outlet. AC outlets 975-0162-01-01 XPower Powerpack Features Description...
- Page 20 Features Required How to... Condition Monitor Inverter’s Battery switch is turned to Charging status All appliances must be disconnected from the AC and DC power outlets; the incandescent light must be turned to The AC charger must be plugged into the Powerpack’s Charger Input Socket and also in to a household AC...
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Page 21: Rear Panel Detail (Xpower Powerpack 400R Only)
Rear Panel Detail (XPower Powerpack 400R only) Feature Description FM antenna Frequency indicator light Power Time set button Tuning dial Hours set button Minutes set button Volume dial Alarm set button Alarm clock AM band button/ FM band button/ 975-0162-01-01... - Page 22 Features Radio Operation Required How to... Condition Listen to the radio Set the Turn off the clock radio to show the time. Set the Turn off the alarm radio to show the time. Use the Set the alarm clock alarm, turn off radio to show time.
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Page 23: Air Compressor
Air Compressor Feature Description Pressure gauge shows the PSI (lb./in Valve connector with connector hose Nozzle Adaptor Compartment is integrated into AC charger compartment. 975-0162-01-01 XPower Powerpack Features switch turns the compressor unit on and off. -
Page 24: Left Side View
XPower Powerpack. The jump-start cable connection is designed so that the cables cannot be inserted incorrectly into the Jump-Start Cable Port. Plastic Guard for covering Jump-Start Cable Port. Switch (400 Plus) /Pulse Switch (400R) 975-0162-01-01... -
Page 25: Storage Compartment
Storage Compartment XPower Powerpack 400R shown Feature Description AC Charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the XPower Powerpack. Can be stored in AC charger compartment. -
Page 26: Accessories
Accessories Feature Description Red emergency light cover stored in the rear compartment (400R only). This cover can turn the 5 W incandescent light into a red “emergency” light when placed over the existing clear lens. Detachable heavy-duty jump-start cables DC Charging Cable lets you recharge the XPower Powerpack from a 12 V system in a car, SUV, RV or a boat. -
Page 27: Operation
Operation Chapter 3 explains how to operate the XPower Powerpack efficiently. This chapter covers: • Recharging the XPower Powerpack for first time use • Using the built in light • Operating AC appliances and 12 V DC appliances • Jump-starting a vehicle’s engine •... -
Page 28: Choosing A Location
Operation Choosing a Location WARNING: Fire or explosion The XPower Powerpack contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not operate the XPower Powerpack in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment. -
Page 29: Using Xpower Powerpack For The First Time
Using XPower Powerpack for the First Time Important: Prior to operating your AC appliance or 12 V DC appliance, ensure that the battery of the XPower Powerpack is fully charged. If the battery has been fully discharged, recharging with the AC Charger may take up to 35 hours. Recharging with the AC Charger Note The Battery Charge (%) reading on the digital display is... -
Page 30: Using The Light
(located beneath the light itself). The XPower Powerpack 400R has a three-position the “Pulse” position, the light will flash on and off. The XPower Powerpack 400R also has a red “emergency” light cover that fits over the incandescent light for additional signalling capability. -
Page 31: Run Time On Typical Ac Appliances
Run Time on Typical AC Appliances Note The fewer watts an AC appliance uses, the longer the XPower Powerpack will operate before recharging is required. Typical AC appliances that can be used on the XPower Powerpack are listed in Table 3-1. Table 3-1 AC Appliances and Run Times AC Appliance Cordless telephone (stand by) 5... -
Page 32: Trouble Appliances
Operation Trouble Appliances CAUTION The output of the Powerpack’s inverter is non-sinusoidal. Some equipment may be damaged by the inverter’s modified sine wave output (non-sinusoidal). Some appliances, including the types listed below, may be damaged if they are connected to the inverter: •... - Page 33 To operate an AC appliance: 1. Open the protective covering on the right side of the XPower Powerpack. Turn the AC Outlet to the The switch illuminates to indicate AC power is available at the AC Outlets. 2. Plug the AC appliance into one of the AC Outlets and turn the appliance on.
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Page 34: Operating 12 V Dc Appliances
Operation Operating 12 V DC Appliances The XPower Powerpack can operate 12 V DC auto, RV, marine, or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’s lighter socket. CAUTION Equipment damage The DC Power Socket does not automatically switch off when the internal battery is discharged. - Page 35 Typical 12 V DC appliances that can be used on the XPower Powerpack are listed in Table 3-2. Table 3-2 12 V DC Appliances and Run Times 12 V DC Appliance 5 W incandescent light (built into the unit) Cellular telephone Portable Cooler a.
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Page 36: Jump-Starting A Vehicle's Engine
Operation Jump-Starting a Vehicle’s Engine You can use the XPower Powerpack to jump-start a vehicle or boat engine that has a 12 V starting battery using the supplied Jump-Start cables. WARNING: Fire hazard Never allow cables’ red and black clamps to touch each other or another common metal conductor. - Page 37 4. Connect the cables to the Jump-Start Cable Port on the left side of the XPower Powerpack. 5. Position the XPower Powerpack on a flat, stable surface near the battery and away from all moving parts of the engine. 6. Connect the red positive (+) clip of the cables to the positive (+) terminal of the engine battery.
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Page 38: Using The Air Compressor
Operation Using the Air Compressor WARNING: Fire hazard The compressor is designed for short term operation only. Operating the compressor over an extended period of time will cause the compressor unit to overheat, which could lead to fire. Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation. -
Page 39: Inflating Tires
WARNING: Risk of personal injury or damage to equipment Never leave the compressor unattended once it has switched itself off due to overheating. It will turn on again and continue inflating when its internal temperature drops. Turn the compressor time the compressor turns off automatically. Inflating Tires Table 3-3 Pressure Specifications for Common Items Tires... -
Page 40: Inflating Small Sports Equipment
Operation CAUTION If the pressure gauge on the compressor indicates more than twice the recommended pressure for the object you are inflating, and you have only started to inflate the object, the valve connector is incorrectly connected to the valve stem. This may damage the XPower Powerpack. -
Page 41: Using The Radio: Xpower Powerpack 400R
Note Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanism. Using the Radio: XPower Powerpack 400R For information about operating the radio, see page 2–5. 975-0162-01-01 Using the Radio: XPower Powerpack 400R... -
Page 42: Power Draw
Powerpack 400R is fully charged. Listening to the AM Band Due to signal interference, you cannot listen to the AM band while using the XPower Powerpack 400R to operate an AC appliance. Connecting to an External Battery You can extend battery operating times by connecting the XPower Powerpack to a larger external battery. - Page 43 WARNING: Acid spills Use a sealed, non-spillable battery for indoor use. Common auto and marine batteries are not suitable for indoor use unless their fumes are vented outdoors. Common auto and marine batteries contain acid, which is hazardous if spilled. Wear eye protection and protective clothing when connecting the XPower Powerpack to an external battery.
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Page 45: Maintenance
Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your XPower Powerpack operating properly. Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt. -
Page 46: Recharging The Xpower Powerpack Battery
Maintenance CAUTION Do not attempt to recharge the XPower Powerpack battery if it is frozen. Gradually warm the frozen battery to 32 °F (0 °C) before recharging. Recharging the XPower Powerpack Battery To check the battery’s charge level, press the Display Function button. -
Page 47: Recharging With The Dc Charging Cable
To recharge with the AC Charger: 1. Disconnect any 12 V DC appliance and turn the light switch to 2. Turn the AC Outlet 3. Plug the AC Charger into a standard AC wall outlet. 4. Insert the AC Charger cable end into the Charger Input Socket located in the charger storage compartment. - Page 48 Maintenance WARNING: Fire and explosion hazard Do not use this recharging method if your vehicle has abnormally high voltage electrical systems that operate above 15 V DC. This may lead to accumulations of hydrogen, causing exposure to fire and explosion hazard. CAUTION Do not operate AC or DC appliances while the XPower Powerpack is being recharged with the DC Charging Cable from your vehicle.
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Page 49: Recharging With A Generator's Regulated 12 V Dc Outlet
Recharging with a Generator’s Regulated 12 V DC Outlet WARNING: Fire and explosion hazard The generator output must be intended for battery charging and have an output of 15 V or less. An unregulated output or one that exceeds 15 V DC can damage the battery. This may lead to accumulations of hydrogen, causing exposure to fire and explosion hazard. -
Page 50: Recharging From A Solar Panel
Maintenance Recharging From a Solar Panel Small, unregulated 12 V solar panels rated to produce a maximum of 2.5 A (or 30 W) can be used to charge the XPower Powerpack through the Charger Input Socket. You will need to purchase a standard 5.5 mm OD × 2.5 mm (0.217"... -
Page 51: Obtaining A Replacement Battery
CAUTION Discharging the internal battery below 10.0 V will damage the battery and shorten its life. Obtaining a Replacement Battery Replacement batteries are available from stores that specialize in and have a selection of lead acid, AGM (Absorbed Glass Mat) batteries. Refer to Table 4-1 for a listing of batteries approved for use with the XPower Powerpack: Table 4-1 Approved Replacement Batteries... - Page 52 Maintenance • Turn off the AC Outlet light switch. • Remove the jump-start cables. WARNING If you do not know how to safely remove and install batteries, have this task performed by a qualified service technician. WARNING: Fire hazard When installing the replacement battery, make sure the battery polarity is correct.
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Page 53: Replacing The Incandescent Light
5. Securely fasten the bolt and washer that holds the red positive (+) cable to the positive (+) battery terminal and the black negative (–) cable to the negative (–) battery terminal. 6. Do not overtighten the bolt. Consult the battery manufacturer for torque specifications. -
Page 54: Replacing The External Fuse
Maintenance Replacing the External Fuse The replacement fuse must be rated at 250 A, 32 V DC. See page 2–9 for a diagram. To replace the external fuse: 1. Remove the fuse cover. 2. Unscrew the two bolts on the fuse. 3. -
Page 55: Troubleshooting
Troubleshooting Troubleshooting will help you identify the common problems than can occur with the XPower Powerpack. Read this chapter before calling Customer Service. If you cannot solve the problem with the XPower Powerpack, record the information asked for on “Information About Your System”... -
Page 56: Troubleshooting Reference
Troubleshooting • Try a different TV. Different models vary considerably in their susceptibility to interference. Troubleshooting Reference WARNING: Electric shock hazard Do not remove the cover of the XPower Powerpack or disassemble the XPower Powerpack except to replace the internal battery or 250 A fuse. - Page 57 Table 5-1 Troubleshooting reference Problem Possible Cause AC appliance Battery has discharged will not to 10.5 V. operate; audible alarm is sounding. Inverter has overheated due to poor ventilation or excessively warm environmental conditions. Over- Inverter has temperature overheated due to poor shutdown ventilation or excessively warm...
- Page 58 Troubleshooting Table 5-1 Troubleshooting reference Problem Possible Cause Measured AC Use of an output voltage average-reading AC is too low. voltmeter to read output voltage. Battery is almost fully discharged. Charging No AC power at the Status light is AC wall outlet. when AC Charger is AC Charger is faulty.
- Page 59 Table 5-1 Troubleshooting reference Problem Possible Cause Green The voltage at the AC Charging wall outlet is less than Status light is 120 V AC. still flashing and hasn’t Internal battery is changed to permanently damaged. steady after 50 hours of charging.
- Page 60 Powerpack AC outlets or buzzes are being used, continuously causing interference. (XPower Powerpack 400R only). Solution Recharge the XPower Powerpack battery. Have the engine serviced. Replace 250 A, 32 V fuse with same type and ratings. Replace 250 A, 32 V fuse with same type and ratings.
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Page 61: Electrical Specifications
Specifications Electrical Specifications 12 V DC Section Internal battery type Internal battery voltage (nominal) Internal battery capacity (minimum) Internal battery CCA rating DC Power Socket (maximum continuous load) Built-in incandescent light (replaceable) Jump-start cable port Jump-start fuse (external—user replaceable, replacement part # 066-0191) sealed, AGM (Absorbed Glass Mat) lead acid 12 V DC... - Page 62 Specifications AC Power Section Output power • Continuous output power • Five minute AC output power • AC output surge capacity Output voltage Output frequency Output wave form No load current draw Input voltage range Low battery alarm Low battery shutdown High battery voltage shutdown Over temperature shutdown Overload shutdown...
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Page 63: Physical Specifications
Air Compressor Pressure Radio (XPower Powerpack 400R only) AM Frequency FM Frequency Accessories Jump-start cables (replacement part # 449-0207-01-01) DC charge cable (replacement part # 449-0187-01-01) AC Charger input (replacement part # 074-1004) Nozzle adaptor (for air compressor, replacement part # 160-0015-01-01) -
Page 65: B Warranty And Product Information
Warranty and Product Information Appendix B contains the warranty for your XPower Powerpack 400 Plus and XPower Powerpack 400R as well as instructions for returning the product for servicing. Appendix B also has a form where you can record information, “Information About Your System” on page B–8,... -
Page 66: Warranty
Xantrex Technology, Inc. ("Xantrex") and covers defects in workmanship and materials in your XPower Powerpack 400 Plus and XPower Powerpack 400R. This warranty lasts for a Warranty Period of 6 months from the date of purchase at point of sale to you, the original end user customer. - Page 67 In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex. Proof of purchase may be in any one of the following forms: •...
- Page 68 Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT,...
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Page 69: Return Material Authorization Policy
Please refer to your product manual for limitations on uses of the product. SPECIFICALLY, PLEASE NOTE THAT THE XPower Powerpack 400 Plus and XPower Powerpack 400R SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT... -
Page 70: Return Procedure
Include the following: • The RMA number supplied by Xantrex Technology, Inc. clearly marked on the outside of the box. • A return address where the unit can be shipped. Post office boxes are not acceptable. -
Page 71: Out Of Warranty Service
Out of Warranty Service If the warranty period for your XPower Powerpack 400 Plus and XPower Powerpack 400R has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your inverter may be serviced or replaced for a flat fee. -
Page 72: Information About Your System
Warranty and Product Information Information About Your System As soon as you open your XPower Powerpack 400 Plus and XPower Powerpack 400R package, record the following information and be sure to keep your proof of purchase. ❐ Serial Number ❐ Purchased From ❐... - Page 73 t 1-800-394-0440 (toll free in North America) 1-360-925-5097 (direct) f 1-800-994-7828 (toll free in North America) 1-360-925-5143 (direct) e customerservice@xantrex.com www.xantrex.com 975-0162-01-01 Printed in China...
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