Xantrex 400 Owner's Manual
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Xantrex 400 Owner's Manual

Xantrex 400 Owner's Manual

Xantrex xpower powerpack owner's guide
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XPower Powerpack
200 Plus
Owner's Guide

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Summary of Contents for Xantrex 400

  • Page 1 XPower Powerpack 200 Plus Owner’s Guide...

  • Page 2: Contact Information

    About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems.

  • Page 3: About This Guide

    About This Guide Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the XPower Powerpack 200 Plus. Organization This guide is organized into five chapters and an appendix: Chapter 1, “Introduction”, provides an overview of the main features of the XPower Powerpack 200 Plus.

  • Page 4: Conventions Used

    About This Guide Conventions Used The following conventions are used in this guide. WARNING Warnings identify conditions or practices that could result in personal injury or loss of life. CAUTION Cautions identify conditions or practices that could result in damage to the unit or to other equipment. Important: These notes describe an important action item or an item that you must pay attention to.

  • Page 5: Important Safety Instructions

    Important Safety Instructions The XPower Powerpack 200 Plus generates a type of AC power similar to a normal household wall outlet. Operating the XPower Powerpack 200 Plus incorrectly or misusing it may damage the equipment or create hazardous conditions for the user. Important: Before using your XPower Powerpack 200 Plus, be sure to read and save these safety instructions.
  • Page 6 Important Safety Information WARNING: Explosion hazard Do not use this product where there are flammable fumes or gases, such as in the bilge of a gasoline-powered boat, or near propane tanks. Do not use this product in an enclosure containing automotive-type lead-acid batteries.
  • Page 7 Important Safety Information WARNING: Fire hazard The boosting feature is designed for short term operation only— less than 4 seconds. Operating the boosting feature for more than 4 seconds may cause damage to the unit. Allow the XPower Powerpack 200 Plus to cool down for at least 3 minutes after each boost.
  • Page 8 Important Safety Information Precautions When Working With Your Vehicle Battery WARNING: Risk of Explosion, Fire or Burns 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well-ventilated. 3.
  • Page 9 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eyes, immediately flood them with running cold water for at least twenty minutes and get medical attention immediately. 11. Keep a supply of baking soda on hand in the area of the batteries.

  • Page 10: Precautions For Using Rechargeable Appliances

    Important Safety Information Precautions for Using Rechargeable Appliances CAUTION The output of the XPower Powerpack 200 Plus inverter is non- sinusoidal. Most rechargeable battery-operated equipment use a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output. Some chargers for rechargeable batteries can be damaged if connected to the XPower Powerpack 200 Plus.

  • Page 11: Table Of Contents

    Contents 1 Introduction About the XPower Powerpack - - - - - - - - - - - - - - - - - - - - - - - - 1 Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 Automatic Overload - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 Overheating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 Low Battery Protection - - - - - - - - - - - - - - - - - - - - - - - - - - 2...
  • Page 12 Contents Boosting a Vehicle’s Engine - - - - - - - - - - - - - - - - - - - - - - - - 17 Using the Air Compressor - - - - - - - - - - - - - - - - - - - - - - - - - - 20 Over-temperature Safety Protection - - - - - - - - - - - - - - - - - 20 Inflating Tires - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 Inflating Small Sports Equipment - - - - - - - - - - - - - - - - - - 22...

  • Page 13: Introduction

    Introduction About the XPower Powerpack Easy-to-use and designed for years of reliable service, the XPower Powerpack can run many AC appliances and 12 V DC appliances whenever you need power for work or play, at home or on the road. XPower Powerpack: •...

  • Page 14: Low Battery Protection

    Comprehensive Protection Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage. When the AC Power On/Off Switch is turned ON, an audible alarm alerts you when the internal battery is nearly discharged (11.0 V DC) and the unit turns OFF at 10.5 V DC.

  • Page 15: Features

    Features Chapter 2 describes the main features of the XPower Powerpack. We recommend that you familiarize yourself with these features before operating the unit. Materials List Your XPower Powerpack package includes these items: ❐ XPower Powerpack ❐ Owner’s Guide ❐ AC Charger ❐...

  • Page 16: Xpower Powerpack Features

    XPower Powerpack Features XPower Powerpack Features Front Panel Detail Feature Description DC Power Outlet: • Powers 12 V DC auto, RV or marine appliances • Recharges XPower Powerpack from a 12 V outlet in a vehicle using the DC Charging Cable. Battery Level LEDs illuminate to indicate the XPower Powerpack battery charge level.
  • Page 17 Feature Description Battery Status LED illuminates when the XPower Powerpack is in Charging Mode (i.e., an AC Charger is connected to the XPower Powerpack’s AC Charger Input Socket and plugged into the household 120 V AC outlet). Red Boosting Connection LED illuminates and an alarm sounds when the boosting clamps are improperly connected to the vehicle battery.

  • Page 18: Left Side View

    XPower Powerpack Features Left Side View Feature Description Light On/Off Switch Incandescent Light illuminates for about 15 hours when the battery is fully charged. Pressure Gauge shows the PSI (lb/in Boosting Clamp Boosting Power Switch AC Charger Input Socket On/Off Switch turns compressor unit on and off. Valve connector with connector hose...

  • Page 19: Accessories

    Accessories Accessory Description AC Charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the XPower Powerpack. (Replacement part number 074-1003.) DC Charging Cable lets you recharge the XPower Powerpack from a 12 V system in a car, SUV, RV or a boat.

  • Page 21: Operation

    Operation Chapter 3 explains how to operate the XPower Powerpack efficiently. This chapter covers: • Recharging the XPower Powerpack for first-time use • Using the built-in light • Operating AC appliances and 12 V DC appliances • Boosting a vehicle’s engine •...

  • Page 22: Choosing A Location

    Choosing a Location Choosing a Location WARNING: Fire or explosion The XPower Powerpack contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not operate the XPower Powerpack in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment.

  • Page 23: Using Xpower Powerpack For The First Time

    Using XPower Powerpack for the First Time Important: Prior to operating your AC appliance or 12 V DC appliance, ensure that the battery of the XPower Powerpack is fully charged. If the battery has been fully discharged, recharging with the AC Charger may take up to 24 hours. Recharging with the AC Charger Note The XPower Powerpack battery level LEDs are only...

  • Page 24: Using The Built-In Light

    Using the Built-in Light Important: If you keep the XPower Powerpack in storage, the battery will self-discharge over time. Remember to recharge the battery every three months to keep the XPower Powerpack operational. Note Once fully charged, the charging current automatically reduces to a maintenance charge mode, and the XPower Powerpack may be left permanently connected to the AC Charger.

  • Page 25: High Surge Appliances

    Table 3-1 AC Appliances and Run Times AC Appliance Cordless telephone (stand by) 5 Clock radio Portable stereo Fluorescent work light Fireplace fan Laptop computer Table lamp Color TV – 13" a. Represents actual power consumption as measured on sample appliances. b.

  • Page 26: Operating Several Appliances At Once

    Operating AC Appliances • Speed controllers found in some fans, power tools, kitchen appliances, and other loads may be damaged. • Some chargers for small rechargeable batteries can be damaged. See “Precautions for Using Rechargeable Appliances” on page viii for details. •...
  • Page 27 Operating AC Appliances If you ignore the warning, the XPower Powerpack automatically turns off a few minutes later to prevent battery damage. In the event of an overload, low battery voltage or overheating, the XPower Powerpack automatically shuts down.

  • Page 28: Operating 12 V Dc Appliances

    Operating 12 V DC Appliances Operating 12 V DC Appliances The XPower Powerpack can operate 12 V DC auto, RV, marine, or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’s lighter socket.

  • Page 29: Boosting A Vehicle's Engine

    To operate a 12 V DC appliance: 1. Open the protective cover on the DC Power Outlet of the XPower Powerpack. 2. Plug the 12 V DC appliance into the DC Power Outlet on the left side of the unit, and turn the 12 V DC appliance on (if required).
  • Page 30 Boosting a Vehicle’s Engine WARNING: Fire hazard Boosting cable clamps’ connection to the vehicle’s battery terminals must be positive to positive (red clamp to battery “+”) and negative to negative (black clamp to battery “–”). A reverse polarity connection (positive to negative) may cause damage to the unit and/ or create a sparking/explosion hazard.
  • Page 31 If no alarm sounds, and the Green Boosting Connection LED is illuminated, then proceed to the next step. 7. Switch ON the boosting power switch. Before starting the engine, make sure the XPower Powerpack and the cables are clear of belts and fans. 8.

  • Page 32: Using The Air Compressor

    Using the Air Compressor Using the Air Compressor WARNING: Fire hazard The compressor is designed for short term operation only. Operating the compressor over an extended period of time will cause the compressor unit to overheat which could lead to fire. Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation.

  • Page 33: Inflating Tires

    Inflating Tires Table 3-3 Pressure Specifications for Common Items Tires 520-13 A-78-14 E78-14 H-78-14 HR-78-15 Bicycle Tires 27 x 1 ¼ 20 x 1 ½ Note The information in the table is for reference only. For precise pressure specifications, refer to the information supplied with the item to be inflated.

  • Page 34: Inflating Small Sports Equipment

    Using the Air Compressor 3. Turn the compressor off after appropriate pressure is reached. 4. Open the thumb latch and remove the valve connector from the valve stem. 5. Check air pressure with a pressure gauge. Note Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanisms.

  • Page 35: Connecting To An External Battery

    6. Remove nozzle adaptor from valve connector and store in storage compartment. Note Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanism. Connecting to an External Battery You can extend battery operating times by connecting the XPower Powerpack to a larger external battery.
  • Page 36 Connecting to an External Battery 3. Connect the black negative (–) clamp of the cables to the black negative (–) terminal of the external battery. If the Red Boosting Connection LED illuminates and the Powerbox’s alarm sounds, then reverse polarity has been detected.

  • Page 37: Maintenance

    Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your XPower Powerpack 200 Plus operating properly. Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt.

  • Page 38: Recharging The Xpower Powerpack Battery

    Recharging the XPower Powerpack Battery Recharging the XPower Powerpack Battery To check the XPower Powerpack’s charge level, press the Battery Level button. Note The XPower Powerpack Battery Level LEDs are only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for 15 minutes. You can recharge the battery using: •...

  • Page 39: Recharging With The Dc Charging Cable

    5. While the XPower Powerpack is recharging, the Battery Status LED is red. If the XPower Powerpack is completely discharged, a typical recharge may take up to 24 hours. When fully charged, the Battery Status LED changes to green and the XPower Powerpack is ready to use.
  • Page 40 Recharging the XPower Powerpack Battery CAUTION Do not operate AC or DC appliances while the XPower Powerpack is being recharged with the DC Charging Cable from your vehicle. To recharge the XPower Powerpack while you drive using the DC Charging Cable: 1.

  • Page 41: Recharging With A Generator's Regulated 12 V Dc Outlet

    Recharging with a Generator’s Regulated 12 V DC Outlet WARNING: Fire and explosion hazard The generator output must be intended for battery charging and have an output of 15 V or less. An unregulated output or one that exceeds 15 V DC can damage the battery. This may lead to accumulations of hydrogen, causing exposure to fire and explosion hazard.

  • Page 42: Recharging From A Solar Panel

    Recharging the XPower Powerpack Battery Recharging from a Solar Panel Small, unregulated 12 V solar panels rated to produce a maximum of 2.5 A (or 30 W) can be used to charge the XPower Powerpack through the AC Charger Input Socket. You will need to purchase a standard 5.5 mm OD ×...

  • Page 43: Recycling

    Recycling The XPower Powerpack is designed to provide years of service. However, when the internal battery reaches the end of its service life, the XPower Powerpack itself is no longer of use. The internal battery is not designed to be user replaceable.

  • Page 45: Troubleshooting

    Troubleshooting Troubleshooting will help you identify the common problems than can occur with the XPower Powerpack 200 Plus. Read this chapter before calling Customer Service. If you cannot solve the problem with the XPower Powerpack, record the information asked for on “Information About Your System”...

  • Page 46: Troubleshooting Reference

    Troubleshooting Reference Troubleshooting Reference WARNING: Electric shock hazard Do not remove the cover of the XPower Powerpack or disassemble the XPower Powerpack. The XPower Powerpack does not contain any internal user-serviceable parts and attempting to service the unit yourself could result in electrical shock or burn and will void your warranty.
  • Page 47 Table 5-1 Troubleshooting reference Problem Possible Cause AC appliance Battery has discharged to will not 10.5 V. operate; audible alarm is sounding. XPower Powerpack has overheated due to poor ventilation or excessively warm environmental conditions. Run time is XPower Powerpack less than battery is not fully expected.
  • Page 48 Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Measured AC Use of an output voltage average-reading, AC is too low. voltmeter to read output voltage. XPower Powerpack battery is almost fully discharged. The light does Light bulb has burnt out. not turn on.
  • Page 49 Table 5-1 Troubleshooting reference Problem Possible Cause Battery Status The voltage at the AC wall LED is red and outlet is less than has not 120 V AC. changed to green after 24 hours of charging. The engine XPower Powerpack being boosted battery is not fully will not start.
  • Page 50 Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause The compressor may have compressor overheated from excessive runs slowly. use. Battery voltage is too low. Solution Turn off the compressor and let it cool down. Check the condition of the internal battery.

  • Page 51: Electrical Specifications

    Specifications Electrical Specifications 12 V DC Section Internal battery type Internal battery voltage (nominal) Internal battery capacity (minimum) Internal battery CCA rating Internal battery CA rating DC Power Outlet (maximum continuous load) Built-in incandescent light (replaceable) Sealed/non-spillable, AGM (Absorbed Glass Mat) lead-acid 12 V DC 12 Ah...
  • Page 52 Electrical Specifications AC Power Section Output power • Continuous output power • Five minute AC output power • AC output surge capacity Output voltage Output frequency Output wave form No load current draw Input voltage range Low battery alarm Low battery shutdown High battery voltage shutdown Over temperature shutdown Overload shutdown...

  • Page 53: Physical Specifications

    Air Compressor Pressure Accessories DC charge cable AC Charger Physical Specifications Physical specifications Depth Width Height Weight Physical specifications Length Width Height with terminals Terminal type Important: All specifications are subject to change without notice. Physical Specifications 250 PSI (lb/in 39"...

  • Page 55: Warranty And Return

    Warranty and Return Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your XPower Powerpack 200 Plus. This warranty period lasts for 6 months from the date of purchase at the point of sale to you, the original end user customer.
  • Page 56 Warranty and Return What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems. This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to: a) the product if it has been misused, neglected, improperly installed, physically damaged or altered, either internally or externally, or damaged from improper use or...

  • Page 57: Return Material Authorization Policy

    This warranty will not apply where the product is damaged due to improper packaging. 2. Include the following: • The RMA number supplied by Xantrex Technology Inc. clearly marked on the outside of the box. • A return address where the unit can be shipped. Post office boxes are not acceptable.

  • Page 58: Out Of Warranty Service

    Warranty and Return Out of Warranty Service If the warranty period for your XPower Powerpack 200 Plus has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee.

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