Xantrex 200 Owner's Manual
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Xantrex 200 Owner's Manual

Xantrex xpower powerpack owner's guide
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  • Page 1 Owner’s Guide...

  • Page 2: Contact Information

    About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems.

  • Page 3: About This Guide

    About This Purpose The purpose of this and procedures for installing, operating, maintaining, and troubleshooting the Powerpack 400 Guide setup information, as well as information about operating and troubleshooting the unit. Conventions Used The following conventions are used in this guide. Guide Owner’s Guide XPower Powerpack 400 and XPower...

  • Page 4: Related Information

    XPower Powerpack 400 Plus. Related Information You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com These notes describe an important action item XPower Powerpack...

  • Page 5: Important Safety Instructions

    Important Safety Instructions XPower Powerpack 400 and XPower Powerpack 400 Plus generate a type of AC power similar to a normal household wall outlet. Operating the and XPower Powerpack 400 Plus may damage the equipment or create hazardous conditions for the user. Important: XPower Powerpack 400 safety instructions.
  • Page 6 Important Safety Instructions CAUTION Do not connect any AC appliance with the neutral conductor connected to ground to the Powerpack 400 and XPower Powerpack 400 CAUTION Do not expose the XPower Powerpack 400 and XPower Powerpack 400 Plus 104 °F (40 °C). WARNING: Explosion hazard Do not use this product where there are flammable fumes or gases, such as in the bilge of a gasoline-...
  • Page 7 Important Safety Instructions WARNING: Heated surface Ensure at least 2" (5 cm) air space is maintained on all sides of the XPower Powerpack 400 and XPower Powerpack 400 Plus. During operation, keep away from materials that may be affected by high temperatures such as blankets, pillows and sleeping bags.
  • Page 8 Important Safety Instructions WARNING: Fire hazard The jump-start feature is designed for short term operation only—less than 4 seconds. Operating the jump-start feature for more than 4 seconds may cause damage to the unit. Allow the Powerpack 400 and XPower Powerpack 400 Plus cool down for at least 3 minutes after each jump- start.

  • Page 9: Precautions When Working With Batteries

    Precautions When Working With Batteries 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well-ventilated. 3. Never smoke or allow a spark or flame in vicinity of the engine or batteries.
  • Page 10 Important Safety Instructions 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eyes, immediately flood them with running cold water for at least twenty minutes and get medical attention immediately. 11. Keep a supply of baking soda on hand in the area of the batteries.

  • Page 11: Precautions For Using Rechargeable Appliances

    Precautions for Using Rechargeable Appliances Most rechargeable battery-operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output. Some chargers for rechargeable batteries can be damaged if connected to the Powerpack 400 Do not use the following with the and XPower Powerpack 400...

  • Page 13: Table Of Contents

    Contents Important Safety Instructions Warnings and Cautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii Precautions When Working With Batteries- - - - - - - - - - - - - - - vii Precautions for Using Rechargeable Appliances - - - - - - - - - - - ix 1 Introduction About the...
  • Page 14 3 Operation Operating Conditions and Guidelines - - - - - - - - - - - - - - - - - 3–1 Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Using XPower Powerpack Recharging with the AC Charger - - - - - - - - - - - - - - - - - - - - 3–3...
  • Page 15 Replacing the Battery - - - - - - - - - - - - - - - - - - - - - - - - - 4–8 Replacing the Incandescent Light - - - - - - - - - - - - - - - - - - - -4–11 Replacing the External Fuse - - - - - - - - - - - - - - - - - - - - - - - -4–11 5 Troubleshooting Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–1...

  • Page 17: Introduction

    Introduction About the XPower Powerpack Easy-to-use and designed for years of reliable service, the XPower Powerpack DC appliances whenever you need power for work or play, at home or on the road. XPower • Powers 115 V AC appliances • Powers 12 V DC appliances •...

  • Page 18: Low Battery Protection

    Introduction Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage. When the AC Outlet On/Off switch is turned on, an audible alarm alerts you when the internal battery is nearly discharged (11.0 V DC) and the unit turns off at 10.5 V DC.

  • Page 19: Features

    Features Chapter 2 describes the main features of the Powerpack. We recommend that you familiarize yourself with these features before operating the unit. Materials List Your XPower Powerpack ❐ XPower Powerpack 400 ❐ Owner’s Guide ❐ AC Charger ❐ DC Charging Cable ❐...

  • Page 20: Xpower Powerpack Features

    Features XPower Powerpack Front Panel Detail XPower Powerpack Feature Features Features Description DC Power Socket can: • Power 12 V DC auto, RV or marine appliances XPower Powerpack • Recharge outlet in a vehicle using the DC Charging Cable. 2 AC Outlets are standard 3-prong outlets supplying 120 V AC power for running an AC appliance.
  • Page 21 Feature shown Control Panel Operation Required How to... Condition Monitor total Inverter’s ON/OFF AC power switch is turned ON; consumed by Output Power (W) light illuminates applications (green); powered from AC charger is unplugged from the Powerpack’s 2 wall AC outlet. AC outlets 975-0057-01-01 Description...
  • Page 22 Features Required How to... Condition Monitor Inverter’s ON/OFF Battery switch is turned to Charging OFF; status All appliances must be disconnected from the AC and DC power outlets; The ON/OFF switch of the incandescent light must be turned to OFF; The AC charger must be plugged into the Powerpack’s Charger...

  • Page 23: Air Compressor (Xpower Powerpack 400 Plus Only)

    Air Compressor Feature Nozzle Adaptor Compartment is integrated into AC charger compartment. 975-0057-01-01 (XPower Powerpack 400 Plus Description On/Off switch turns the compressor unit on and off. Pressure gauge shows the PSI (lb./in Valve connector with connector hose XPower Powerpack Features only)

  • Page 24: Left Side View

    Features Left Side View Feature Description 5 W incandescent light illuminates for about 30 hours when the battery is fully charged. Light On/Off Switch Jump-Start Cable Port supplies high power DC current. The cables connect to the Jump-Start Cable Port when jump-starting a vehicle’s battery or when connecting an external battery to the XPower Powerpack connection is designed so that the cables cannot...

  • Page 25: Storage Compartment

    Storage Compartment XPower Powerpack 400 Plus Feature 975-0057-01-01 XPower Powerpack Features shown Description AC Charger lets you recharge the Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery XPower Powerpack of the charger compartment.

  • Page 26: Accessories

    Features Accessories Feature Shown Description Detachable heavy-duty jump-start cables DC Charging Cable lets you recharge the Powerpack from a 12 V system in a car, SUV, RV or a boat. This can be stored in the storage compartment. Accessory bag Nozzle packet (XPower Powerpack 400 Plus contains 2 nozzle adaptors and sports needle adaptor,...

  • Page 27: Operation

    Operation Chapter 3 explains how to operate the efficiently. This chapter covers: • Recharging the • Using the built in light • Operating AC appliances and 12 V DC appliances • Jump-starting a vehicle’s engine • Connecting to an external battery for additional run time •...

  • Page 28: Choosing A Location

    Operation Choosing a Location XPower Powerpack that meets these requirements: Do not allow water or other liquids to drop or splash on the XPower Powerpack Ambient air temperature should be between 32 and 104ºF Cool (0 and 40ºC)—the cooler the better within this range. Leave at least 2"...

  • Page 29: Using Xpower Powerpack For The First Time

    Using XPower Powerpack Important: DC appliance, ensure that the battery of the Powerpack discharged, recharging with the AC Charger may take up to 35 hours. Recharging with the AC Charger : The Battery Charge (%) reading on the digital Note display is only accurate when the been disconnected from all appliances and all charging sources for fifteen minutes.

  • Page 30: Using The Light

    Operation Important: Powerpack outlet. If the voltage is less than 120 V AC, it may take more than 35 hours to fully recharge the after 35 hours of charging, the green Charging Status light is still flashing, continue to charge the unit for another 15 hours.

  • Page 31: Run Time On Typical Ac Appliances

    Some appliances may be difficult or impossible to operate from the requirements or should not be run from the Powerpack. See “Trouble Appliances” on page Run Time on Typical AC Appliances : The fewer watts an AC appliance uses, the longer the Note XPower Powerpack required.

  • Page 32: High Surge Appliances

    Operation High Surge Appliances The wattage rating of AC appliances is the average power used by the appliance. Appliances such as televisions, computer monitors and appliances with motors consume much more power than their average rating when they are first switched on. Although power up to 600 W, some appliances may exceed the capabilities of the...

  • Page 33: Operating Several Appliances At Once

    Operating Several Appliances at Once You can run several AC appliances if the total rating of all the appliances (in watts) does not exceed 320 W. You can run appliances using an AC power bar. Run time, however, will decrease accordingly with the number of appliances being operated and the AC power being consumed.

  • Page 34: Operating 12 V Dc Appliances

    Operation Operating 12 V DC Appliances XPower Powerpack marine, or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’s lighter socket. : The fewer watts a 12 V DC appliance draws, the Note longer the recharging is required.
  • Page 35 Typical 12 V DC appliances that can be used on the Powerpack Table 3-2 12 V DC Appliances and Run Times 12 V DC Appliance 5 W incandescent light (built into the unit) Cellular telephone Stereo/CD player Portable Cooler a. Represents actual power consumption as measured on sample appliances.

  • Page 36: Jump-Starting A Vehicle's Engine

    Operation Jump-Starting a Vehicle’s Engine You can use the or boat engine that has a 12 V starting battery using the supplied Jump-Start Cables. 3-10 XPower Powerpack WARNING: Fire hazard Never allow cables’ red and black clamps to touch each other or another common metal conductor. This could cause damage to the unit and/or create a sparking/explosion hazard.
  • Page 37 Important: starting your vehicle as they may be different from the instructions supplied with other jump-start products or jump-start cables. To jump-start a vehicle or boat engine: 1. Turn off the vehicle or boat ignition and all accessories. 2. Engage the park or emergency brake and place the transmission in park for an automatic or neutral for a manual.

  • Page 38: Using The Air Compressor

    Operation 8. Remove the red positive (+) clip and then the black negative (–) clip from the vehicle’s battery terminal. 9. Remove the cables from the Jump-Start Cable Port. Important: possible after each use. See Powerpack Battery” on page Using the Air Compressor: Powerpack 400 Plus 3-12 WARNING: Fire hazard...

  • Page 39: Using The Air Compressor: Xpower Powerpack 400 Plus

    Over-Temperature Safety Protection It is recommended that you follow the warnings and turn the compressor off for 10 minutes after every 10 minutes of operation. However, the equipped with an over-temperature safety protection feature that automatically turns the compressor off if it begins to overheat.

  • Page 40: Inflating Tires

    Operation Inflating Tires Table 3-3 Pressure Specifications for Common Items Tires 520-13 A-78-14 E78-14 H-78-14 HR-78-15 Bicycle Tires 27-1 ¼ 20-1 ½ : The information in the table is for reference only. Note For precise pressure specifications, refer to the information supplied with the article to be inflated.

  • Page 41: Inflating Small Sports Equipment

    To inflate your vehicle, motorcycle, or bicycle tires: 1. Place the valve connector securely on the tire valve stem, push it as far as possible to allow normal airflow, and close the thumb latch. If necessary, use a supplied nozzle adapter.
  • Page 42 Operation To inflate small sports equipment: 1. Place the valve connector fully on or into the valve receptacle on the item. Go to Step 4. If necessary, use a supplied nozzle adaptor. 2. Choose the appropriate nozzle adaptor, insert the nozzle adaptor into the valve stem and close the thumb latch.

  • Page 43: Connecting To An External Battery

    Connecting to an External Battery You can extend battery operating times by connecting the XPower Powerpack For example, an external 60 Ah battery gives approximately four times the operating time of the internal 20 Ah battery. 975-0057-01-01 Connecting to an External Battery to a larger external battery.
  • Page 44 Operation To connect the using the jump-start cables: 1. Connect the cables to the Jump-Start Cable Port on the left side of the 2. Connect the red positive (+) clip of the cables to the red positive (+) terminal of the external battery. 3.
  • Page 45 Connecting to an External Battery 3. Recharge the XPower Powerpack as soon as possible after use. CAUTION Do not recharge the XPower Powerpack when an external battery is connected. The AC charger may be damaged. 975-0057-01-01 3-19...
  • Page 46 3-20...

  • Page 47: Maintenance

    Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your Powerpack exterior of the unit with a damp cloth to remove the accumulated dust and dirt. Battery Maintenance All rechargeable batteries gradually discharge when left standing, and you need to recharge them periodically to...

  • Page 48: Recharging The Xpower Powerpack Battery

    Maintenance Recharging the To check the battery’s charge level, press the Display Function button. : Battery Charge (%) status is only accurate when Note XPower Powerpack appliances and all charging sources for fifteen minutes. You can recharge the battery using: •...

  • Page 49: Recharging With The Ac Charger

    Recharging with the AC Charger Recharging with the AC Charger is a true “plug-in-and- forget” charging method. To recharge with the AC Charger: 1. Disconnect any 12 V DC appliance and turn the light switch to Off. 2. Turn the AC Outlet On/Off switch to Off. 3.

  • Page 50: Recharging With The Dc Charging Cable

    Maintenance Once the battery is fully charged, the charging voltage and current automatically reduces to a maintenance level and the connected to the AC Charger. If your utility power is interrupted, the charging process automatically restarts when power returns. Recharging with the DC Charging Cable Using the DC Charging Cable, the be recharged while you drive your vehicle.
  • Page 51 To recharge the the DC Charging Cable: 1. While the vehicle engine is running, plug one end of the DC Charging Cable into the DC Power Socket of the XPower 2. Plug the opposite end of the DC Charging Cable into the vehicle’s lighter socket or 12 V accessory outlet.

  • Page 52: Recharging With A Generator's Regulated 12 V Dc Outlet

    Maintenance Recharging with a Generator’s Regulated 12 V DC Outlet Refer to the Owner’s Guide accompanying your generator for detailed instructions on connecting the generator to a unit like XPower You can recharge the battery of the a generator in several ways: •...

  • Page 53: Recharging From A Solar Panel

    Recharging From a Solar Panel Small, unregulated 12 V solar panels rated to produce a maximum of 2.5 A (or 30 W) can be used to charge the XPower Powerpack You will need to purchase a standard 5.5 mm OD x 2.5 mm (0.217”...

  • Page 54: Obtaining A Replacement Battery

    Maintenance Obtaining a Replacement Battery Replacement batteries are available from stores that specialize in and have a selection of lead acid, AGM (Absorbed Glass Mat) batteries. Refer to with the Table 4-1 Approved Replacement Batteries Replacement Battery Panasonic #LC–X1220P (12 V 20 Ah) EnerSys #NPX–80 (12 V 20 Ah)
  • Page 55 Before attempting to replace the internal battery, make sure you: • Disconnect any charging cables, 12 V DC appliances, and AC appliances from the • Turn off the AC Outlet On/Off switch and turn off the light switch. • Remove the jump-start cables. To replace the battery: 1.
  • Page 56 Maintenance 3. Disconnect the wires on the battery only. 4. After removing the old battery, position the new battery close to the back of the Make sure the positive battery terminal is next to the red positive (+) internal cable and the black negative terminal is next to the black negative (–) internal cable.

  • Page 57: Replacing The Incandescent Light

    7. On the the four fasteners. 8. Dispose of the old battery in an environmentally responsible manner. Replacing the Incandescent Light To replace a light bulb: 1. Turn the light switch off. 2. Unscrew the cover and lens. 3. Gently grasp the bulb and pull to remove the light reflector assembly and the bulb.
  • Page 58 4-12...

  • Page 59: Troubleshooting

    Troubleshooting Troubleshooting will help you identify the common problems than can occur with the Read this chapter before calling Customer Service. If you cannot solve the problem with the record the information asked for on System” on page B–8 1-800-670-0707. Common Problems Buzz in Audio Equipment Some inexpensive stereo systems have inadequate internal...

  • Page 60: Troubleshooting Reference

    Troubleshooting • Try a different TV. Different models vary considerably in their susceptibility to interference. Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause AC appliance AC appliance rated will not more than 320 W, the operate; safety overload has audible alarm tripped.
  • Page 61 Table 5-1 Troubleshooting reference Problem Possible Cause AC appliance Battery has discharged will not to 10.5 V. operate; audible alarm is sounding. Inverter has overheated due to poor ventilation or excessively warm environmental conditions. Over- Inverter has temperature overheated due to poor shutdown ventilation or excessively warm...
  • Page 62 Troubleshooting Table 5-1 Troubleshooting reference Problem Possible Cause Measured AC Use of an output voltage average-reading, AC is too low. voltmeter to read output voltage. Battery is almost fully discharged. Charging No AC power at the Status light is AC wall outlet. Off when AC Charger is AC Charger is faulty.
  • Page 63 Table 5-1 Troubleshooting reference Problem Possible Cause Green The voltage at the AC Charging wall outlet is less than Status light is 120 V AC. still flashing and hasn’t Internal battery is changed to permanently damaged. steady after 50 hours of charging.
  • Page 64 Troubleshooting Table 5-1 Troubleshooting reference Problem Possible Cause The engine XPower Powerpack being jump- battery is not fully started will not charged. start. The engine condition is poor. External fuse (250 A) is blown. The engine start capacity exceeds the XPower Powerpack jump-start capability.

  • Page 65: Electrical Specifications

    DC Power Socket (maximum continuous load) Built-in incandescent light (replaceable) Jump-start cable port Jump-start fuse (external - user replaceable) sealed, AGM (Absorbed Glass Mat) lead acid 12 V DC 20 Ah 200 CCA 12 A with automatic reset 5 W bulb 50 A 250 A...
  • Page 66 Specifications AC Power Section Output power • Continuous output power • Five minute AC output power • AC output surge capacity Output voltage Output frequency Output wave form No load current draw Input voltage range Low battery alarm Low battery shutdown High battery voltage shutdown Over temperature shutdown Overload shutdown...

  • Page 67: Physical Specifications

    Air Compressor (XPower Powerpack 400 Plus Pressure Accessories Jump-start cables DC charge cable AC Charger input Nozzle adaptor (for air compressor on the XPower Powerpack 400 Plus Physical Specifications Physical specifications Depth Width Height Weight Important: notice. 975-0057-01-01 only) XPower Powerpack 8"...

  • Page 69: B Warranty And Product Information

    Warranty and Product Information Appendix B Powerpack 400 and XPower Powerpack 400 Plus instructions for returning the product for servicing. Appendix B information, in case you need to contact Customer Service. contains the warranty for your also has a form where you can record “Information About Your System”...

  • Page 70: Warranty

    Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc. ("Xantrex") and covers defects in workmanship and materials in your XPower Powerpack 400 and XPower Powerpack 400 Plus. This warranty lasts for a Warranty Period of...
  • Page 71 Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual. For some products, Xantrex maintains a network of regional Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at one of these facilities. In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex.
  • Page 72 Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT,...

  • Page 73: Return Material Authorization Policy

    Warning: Limitations On Use Please refer to your product manual for limitations on uses of the product. SPECIFICALLY, PLEASE NOTE THAT THE 400 and XPower Powerpack 400 Plus IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX...

  • Page 74: Return Procedure

    ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility. The RMA number supplied by Xantrex Technology, Inc. clearly marked on the outside of the box. A return address where the unit can be shipped. Post office boxes are not acceptable.

  • Page 75: Out Of Warranty Service

    Out of Warranty Service If the warranty period for your XPower Powerpack 400 and XPower Powerpack 400 Plus has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your inverter may be serviced or replaced for a flat fee.

  • Page 76: Information About Your System

    Warranty and Product Information Information About Your System As soon as you open your Powerpack 400 Plus be sure to keep your proof of purchase. ❐ Serial Number (on DC end) ❐ Purchased From ❐ Purchase Date If you need to contact Customer Service, please record the following details before calling.

This manual is also suitable for:

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