B&D Roll-A-Door 2 Series Installation Instructions Manual
B&D Roll-A-Door 2 Series Installation Instructions Manual

B&D Roll-A-Door 2 Series Installation Instructions Manual

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These instructions are intended for professional garage door
installers. All references are taken from inside looking out.
DOC#
165007_01
RELEASED:
28/10/19
www.bnd.com.au
Series 2
installation instructions

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Summary of Contents for B&D Roll-A-Door 2 Series

  • Page 1 Series 2 installation instructions These instructions are intended for professional garage door installers. All references are taken from inside looking out. DOC# 165007_01 RELEASED: 28/10/19 www.bnd.com.au...
  • Page 2: Table Of Contents

    Roll-A-Door Series 2 installation instructions ® Contents 1.0 before you start 1.1 installation safety warnings 1.2 substrate fastener recommendations 1.3 preparation 1.4 before installation 1.4.1 requirements 1.4.2 measurements 1.5 parts checklist 1.6 initial calculations 2.0 installation 2.1 install first bracket 2.2 install second bracket 2.3 place door on brackets 2.4 install guides...
  • Page 3: Before You Start

    Roll-A-Door Series 2 installation instructions ® 1.0 before you start 1.1 installation safety warnings This B&D Roll-A-Door is designed and tested to provide security, attractive appearance and smooth , low effort operation provided it is installed and operated in strict accordance with the following safety warnings.
  • Page 4: Substrate Fastener Recommendations

    Roll-A-Door Series 2 installation instructions ® 1.2 substrate fastener recommendations length of diameter WARNING! Coach bolts/ material fastener type(s) fastener GUIDE or type screws supplied are NOT (see note) suitable for windrated 5/16” 1½” • doors. Refer to DTCM Coach Bolts (Hex Lag Screw) - combined with wall plugs drawings.
  • Page 5: Preparation

    Roll-A-Door Series 2 installation instructions ® 1.3 preparation DO NOT CUT THE PACKAGING THAT HOLDS THE DOOR IN A ROLL At a later stage during the installation you will be told just when to cut the packaging. Remove brackets, guides and bag of small parts from each end of the door roll. Because B&D Roll-A-Doors ®...
  • Page 6 Roll-A-Door Series 2 installation instructions ® 1.4.2 measurements continued... Fig: 1.4.2 Fig: 1.4.3 Fig: 1.4.4 OPENER SIDEROOM PLANETARY GEARING SIDEROOM (image of Windlock door shown) (image of Windlock door shown) dimension panel height width installation operation (mm) (mm) hand operated up to 2400 up to 5500 220* 135*...
  • Page 7: Parts Checklist

    Roll-A-Door Series 2 installation instructions ® 1.5 parts checklist Fig: 1.5.1 SERIES 2 ROLL-A-DOOR R2F & R2I R2L & R2W ITEM DESCRIPTION ROLLED PLASTIC WRAPPED DOOR BRACKETS, LEFT AND RIGHT HANDED DOORS GUIDES LEFT AND RIGHT HANDED STEEL LOCKING BARS SMALL PARTS BAG CONTAINING BOTTOM RAIL STOPS AND SCREWS FACEPLATE AND LOCK ASSEMBLY...
  • Page 8: Installation

    Roll-A-Door Series 2 installation instructions ® 2.0 installation 2.1 install first bracket dimension panel height width (mm) (mm) up to 2400 up to 5500 220* 135* 135* 500* 210* 290* 2401-3300 up to 5500 220* 190* 135* 520* 230* 290* 3301-4200 up to 5500 4201-5100...
  • Page 9: Place Door On Brackets

    Roll-A-Door Series 2 installation instructions ® 2.3 place door on brackets TWO PERSON LIFT: this product requires a two person lift to raise onto the brackets. Use proper techniques and equipment to lift the door from the trailer and up onto brackets. CAUTION: DO NOT CUT THE PLASTIC WRAP OR PACKAGING YET a) Check the axle length and cut if sideroom is limited.
  • Page 10: Install Guides

    Roll-A-Door Series 2 installation instructions ® 2.4 install guides 2.4.1 positioning guides WARNING! Do not grease the guides. Grease will dimension panel damage the Nylofelt ® running strips and make height (mm) width (mm) doors heavier to operate. up to 2400 up to 5500 2401-3300 up to 5500...
  • Page 11: Tension The Springs

    Roll-A-Door Series 2 installation instructions ® 2.5 tension the springs WARNING! Once the packaging containing the door roll is cut, the door will have a strong tendency to rise and revolve. If uncontrolled, the rapidly unrolling door could cause damage or injury. a) Ensure that the bottom rail is at the 9 o'clock position as shown in Step 2.4.
  • Page 12: Centre Locking Bar

    Roll-A-Door Series 2 installation instructions ® 2.6.2 centre locking bar (R2W & R2L) NOTE: Refer to appendix for additonal lock options available. LEGS LACERATION: Wear appropriate gloves as some edges of the door are very sharp. LEGS NYLOFELT a) Raise the curtain until the lock corrugation is visible above the door guides.
  • Page 13: Troubleshooting

    Roll-A-Door Series 2 installation instructions ® 2.7 troubleshooting Symptom Possible cause Remedy Door is hard to Door jamming in the guides Check: operate in ANY a) the guide clearances DIRECTION b) the guides are plumb c) that the guide surfaces are clean and free from oil d) that the locking bars are the correct length e) that the weatherseal is correct length The door is hard...
  • Page 14: Adjusting Spring Tension

    Roll-A-Door Series 2 installation instructions ® 2.9 adjusting spring tension 2.9.1 hand operated and direct drive doors only WARNING! Ensure that pipe wrench is fitted correctly to the axle and if it is gripped onto the axle do not underestimate the tension in the spring when undoing the clamps CAUTION: THIS ADJUSTMENT REQUIRES 2 PERSONS TO COMPLETE.
  • Page 15: Appendix

    Roll-A-Door Series 2 installation instructions ® 3.0 appendix 3.1 additional locks optional padbolt type locking Assemble locking bar as shown in Fig 3.1.1 ensuring head stop is fitted. wave washer flat washer WARNING! Head-stop must secured to slide bolt as shown before door is operated.
  • Page 16: After Installation Care

    Roll-A-Door Series 2 installation instructions ® 3.2 after installation care cleaning Care should be taken not to damage the Nylofelt ® , however, COLORBOND and coloured steel FINISH DOORS: Your ® if Nylofelt ® is cut or damaged, a lighted match should be B&D Roll-A-Door ®...

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