B&D Roll-A-Door 2 Series Installation Instructions Manual
B&D Roll-A-Door 2 Series Installation Instructions Manual

B&D Roll-A-Door 2 Series Installation Instructions Manual

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These instructions are intended for professional garage door
installers. All references are taken from inside looking out.
DOC#
165007_09
RELEASED:
03/05/22
www.bnd.com.au
Series 2
installation instructions

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Summary of Contents for B&D Roll-A-Door 2 Series

  • Page 1 Series 2 installation instructions These instructions are intended for professional garage door installers. All references are taken from inside looking out. DOC# 165007_09 RELEASED: 03/05/22 www.bnd.com.au...
  • Page 2: Table Of Contents

    Roll-A-Door Series 2 installation instructions ® Contents 1.0 before you start 1.1 installation safety warnings 1.2 substrate fastener recommendations 1.3 preparation 1.4 before installation 1.4.1 requirements 1.4.2 measurements 1.5 parts checklist 1.6 initial calculations 2.0 installation 2.1 install first bracket 2.2 install second bracket 2.3 place door on brackets 2.4 install guides...
  • Page 3: Before You Start

    Roll-A-Door Series 2 installation instructions ® 1.0 before you start 1.1 installation safety warnings This B&D Roll-A-Door is designed and tested to provide security, attractive appearance and smooth , low effort operation provided it is installed and operated in strict accordance with the following safety warnings.
  • Page 4: Substrate Fastener Recommendations

    Roll-A-Door Series 2 installation instructions ® 1.2 substrate fastener recommendations WARNING! Coach bolts/ length of diameter material fastener type(s) fastener GUIDE screws are NOT suitable or type (see note) for windrated doors. Refer to High Wind drawings on 5/16” 50mm •...
  • Page 5: Preparation

    Roll-A-Door Series 2 installation instructions ® 1.3 preparation WARNING! If you need to remove an old door prior to installing a B&D door ensure to: • Roll the door up and place a secure tie around the middle • Place door support on flat ground •...
  • Page 6 Roll-A-Door Series 2 installation instructions ® 1.4.2 measurements continued... Fig: 1.4.2 A1 / A10 Fig: 1.4.3 Fig: 1.4.4 OPENER SIDEROOM (A1 / A10) PLANETARY GEARING SIDEROOM (A2) dimension panel height width installation operation (mm) (mm) A1*/ A10* up to 2400 hand operated 2401-3300 planetary gearing...
  • Page 7: Parts Checklist

    Roll-A-Door Series 2 installation instructions ® 1.5 parts checklist Fig: 1.5.1 SERIES 2 ROLL-A-DOOR R2F & R2I R2L & R2W ITEM DESCRIPTION ROLLED PLASTIC WRAPPED DOOR BRACKETS, LEFT AND RIGHT HANDED DOORS GUIDES LEFT AND RIGHT HANDED STEEL LOCKING BARS SMALL PARTS BAG CONTAINING BOTTOM RAIL STOPS AND SCREWS FACEPLATE AND LOCK ASSEMBLY...
  • Page 8: Installation

    Roll-A-Door Series 2 installation instructions ® 2.0 installation 2.1 install first bracket dimension panel height width (mm) (mm) A1*/A10* up to 2400 2401-3300 up to 5500 3301-4200 4201-5100 145/245 up to 2400 2401-3300 up to 5500 3301-4200 4201-5100 up to 2400 up to 5500 145/245 2401-3300...
  • Page 9: Place Door On Brackets

    Roll-A-Door Series 2 installation instructions ® 2.3 place door on brackets TWO PERSON LIFT: this product requires a two person lift to raise onto the brackets. Use proper techniques and equipment to lift the door from the trailer and up onto brackets. CAUTION: DO NOT CUT THE PLASTIC WRAP OR PACKAGING YET a) Check the axle length and cut if sideroom is limited.
  • Page 10: Install Guides

    Roll-A-Door Series 2 installation instructions ® 2.4 install guides 2.4.1 positioning guides WARNING! Do not grease the guides. Grease will dimension panel damage the Nylofelt ® running strips and make doors heavier to operate. height (mm) width (mm) CAUTION: Restricted headroom installation is not up to 2400 up to 5500 recommended for automated doors unless the door is...
  • Page 11: Tension The Springs

    Roll-A-Door Series 2 installation instructions ® 2.5 tension the springs WARNING! Once the packaging containing the door roll is cut, the door will have a strong tendency to rise and revolve. If uncontrolled, the rapidly unrolling door could cause damage or injury. 2.5.1 tensioning and adjustments a) Ensure that the bottom rail is at the 9 o'clock position as shown in Fig 2.5.1.
  • Page 12: Locking

    Roll-A-Door Series 2 installation instructions ® WARNING! For all doors that are fitted with openers. To reduce the risk of damage to persons or property, be sure to cut off any excess thread of the screw that protrudes the weight bottle and file any burs. WITH HANDLE WITHOUT HANDLE 2.6 locking...
  • Page 13: High Wind Centre Lift Lock (Only With R2W & R2F)

    Roll-A-Door Series 2 installation instructions ® 2.6.3 high wind centre lift lock (only with R2W & R2F) a) Undo screws to separate lock from faceplate. b) Fit faceplate to outside of door. Fig 2.6.3. Fit hooks onto curtain edge, then slide faceplate as far to the right as this end first possible.
  • Page 14: Troubleshooting

    Roll-A-Door Series 2 installation instructions ® 2.7 troubleshooting Symptom Possible cause Remedy Door is hard to Door jamming in the guides Check: operate in ANY a) the guide clearances DIRECTION b) the guides are plumb c) that the guide surfaces are clean and free from oil d) that the locking bars are the correct length e) that the weatherseal is correct length The door is hard...
  • Page 15: Adjusting Spring Tension

    Roll-A-Door Series 2 installation instructions ® 2.9 adjusting spring tension 2.9.1 hand operated and direct drive doors only TO LOOSEN SPRING TENSION WARNING! Ensure that pipe wrench is fitted correctly to the axle and if it is gripped onto the axle do not underestimate the tension in the spring when undoing the clamps CAUTION: THIS ADJUSTMENT REQUIRES 2 PERSONS TO COMPLETE.
  • Page 16: Appendix

    Roll-A-Door Series 2 installation instructions ® 3.0 appendix 3.1 after installation care cleaning Care should be taken not to damage the Nylofelt ® , however, COLORBOND ® and coloured steel FINISH DOORS: Your if Nylofelt ® is cut or damaged, a lighted match should be B&D Roll-A-Door ®...

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