probst TAK Series Operating Instructions Manual
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probst TAK Series Operating Instructions Manual

Telescopic screeding bucket
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Operating Instructions
Translation of original operating instructions
Telescopic Screeding Bucket
TAK
5100.0018; 5100.0013
V4
GB

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Summary of Contents for probst TAK Series

  • Page 1 Operating Instructions Translation of original operating instructions Telescopic Screeding Bucket 5100.0018; 5100.0013...
  • Page 2 Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der EU / EFTA senden wir Ihnen diese kostenlos nach.

  • Page 3: Table Of Contents

    Operation ................................18 General ................................18 Maintenance and care ............................23 Maintenance ..............................23 Mechanical ..............................23 Repairs ................................23 Safety procedures ............................24 Hints to the type plate ..........................25 Hints to the renting/leasing of PROBST devices ..................25 5100.0018; 5100.0013...

  • Page 4: Safety

    Safety 3 / 25 Safety Safety symbols Danger to life! Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result. Hazardous situation! Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property can result.

  • Page 5: Definition Skilled Worker / Specialist

    Safety 4 / 25 Definition skilled worker / specialist Only skilled workers or specialists are allowed to carry out the installation-, maintenance-, and repair work on this device! ● Skilled workers or specialists must have for the following points (if it applies for for mechanic this device), the necessary professional knowledge.

  • Page 6: Function Control

    Safety 5 / 25 Function Control 1.7.1 General ● Before using the device check the functions and the working condition. ● Maintenance and lubrication are only permitted when device is shut down! ● Do not use the device, until all faults which can cause safety hazards are removed. ●...

  • Page 7: General

    General 6 / 25 General Authorized use The device TAK 350 and TAK 750 is universally suitable for precise preparation of laying courses on both, large and small building sites. TAK-DP is suitable for screeding of roof or pan profiles (± 3%). For the machine use (wheel loader) two pulling chains must be used to pull the device.
  • Page 8 General 7 / 25 ● The device is only designed for the use specified in this documentation. ● Every other use is not authorized and is forbidden! ● All relevant safety regulations, corresponding legal regulations, especially regulations of the declaration of conformity, and additional local health and safety regulations have to be observed.

  • Page 9: Survey And Construction

    General 8 / 25 Survey and construction TAK 350 Height adjustment of the roller unit Baffle plate Aluminium profles Screeding rails AZL Roller unit TAK 750 with TAK-DP TAK-DP inserted TAK-DP (4100.0042) 5100.0018; 5100.0013...

  • Page 10: Installation

    Installation 9 / 25 Installation Assembly variants 3.1.1 TAK 350 TAK 350 (5100.0018) 2 aluminium profiles each 1700 mm working width (stepless) between 1750 to. 3500 mm 3.1.2 TAK 750 with TAK-DP TAK 750 (5100.0013) Complete equipment consisting of: 1 aluminium profiles each 1100, 1700, 2700, 3000 mm long.

  • Page 11: Assembly Of The Single Aluminium Profiles

    Installation 10 / 25 3.1.3 Assembly of the single Aluminium profiles Attach the aluminium screeding profiles Ring nut (2) aligned (- - -) with one another and connect them with the clipped connection (1) and the ring nut (2).(see Figure A). Clipped connection (1) Figure A Screeding profil...
  • Page 12 Installation 11 / 25 Assembly with TAK-DP Position aluminium profile (3) at the opposing aluminium profile (here: TAK-DP (4)) (Figure 4) Telescope aluminium profile (3) and TAK-DP (4) (Figure 5 and Figure 6). Figure 4 Figure 5 Figure 6 The measure of 500 mm (19.6") of the minimum overlapping of the aluminium profiles (to each other) is not allowed to under-run!!! ...
  • Page 13 Installation 12 / 25 Assemble the aluminium profiles tight with the clipped connection (1) and the ring nuts (2) (Figure 7 and Figure HINT: Retighten the ring nuts (2) with a iron bar or similar. Figure 7 Figure 8 Telescope aluminium profile (3) and TAK-side part (5) (Figure 9 and Figure 10). Assemble aluminium profile (3) and TAK-side part (5) tight with the clipped connection and the ring nuts (2) (Figure 11).
  • Page 14 Installation 13 / 25 HINT: Retighten the ring nuts (2) with an iron bar or similar. (see ) (Figure 12). Fix pulling chains including fixing accessories (6) at the suspension lug (left and right hand) at the TAK-side part (5) (see ).

  • Page 15: Adjustments

    Adjustments 14 / 25 Adjustments Adjustment of TAK-DP (roof and pan profiles) The adjustable middle part TAK-DP (1) is suitable to prepare any roof or pan profiles (±3%) (see )  Figure 1. ≙ Screw the nuts on the outer side at the TAK-DP slope (%) for roof profile...
  • Page 16 Adjustments 15 / 25 Meassure the outer dimension at the TAK-DP (1) with a qualified measuring tool (6) e.g. yard stick (or slide gauge). These measure must be equal at the front side and back side (see ).  Figure 4 and Figure 5. Tighten both nuts again (tight) on the outer side at the TAK-DP.

  • Page 17: Adjustment Pan Profile

    Adjustments 16 / 25 4.1.2 Adjustment pan profile Loosen both nuts (2) on the inner side at the TAK-DP.  Figure 7 Adjust the slope (e.g. 1%) with the both nuts (3) on the outer side at the TAK-DP.  Figure 8 Slope (e.g.
  • Page 18 Adjustments 17 / 25 Figure B (pan profile) Also a pan profile with different lengths of Figure B1 aluminium profiles is preparable.  see Figure B1 5100.0018; 5100.0013...

  • Page 19: Operation

    Operation 18 / 25 Operation General Using the device (TAK) with a wheel loader, use the 2 provided pulling chains and the 2 handling systems: Attach both pulling chains (1) at the TAK – fix hooks and pulling chains (1) at the suspension lug of the TAK-side parts (A) (see ) ...
  • Page 20 Operation 19 / 25 Adjust the height of the roller unit (4) at the hand crank (2). Release the clamping lever (3). Adjust the height of the roller unit (4) with the hand crank (2). Tighten clamping lever (3) again. ...
  • Page 21 Operation 20 / 25 AZL must rest on the facing bedding AZL may not sink in the facing IMPORTANT   sand. bedding sand! When using the screeeding rails AZL as support elements for the roller unit (4) note the following informations    Roller unit (4) Facing bedding sand 5100.0018;...
  • Page 22 Operation 21 / 25 For transportation and displacement of the device TAK the handling system (7) must be installed at the TAK. How to install the handling system (7) see chapter „Installation“ in this operating instructions. Hang the device TAK together with the handling system (7) on the loading shovel of the wheel loader. ...
  • Page 23 Operation 22 / 25 TAK without TAK-DP Figure 2 TAK with TAK-DP Figure 2 5100.0018; 5100.0013...

  • Page 24: Maintenance And Care

    Maintenance and care 23 / 25 Maintenance and care Maintenance To ensure the correct function, safety and service life of the device the following points must be executed in the maintenance interval. Used only original spare parts, otherwise the warranty expires. All operations may only be made in closed state of the device! Mechanical SERVICE INTERVAL...

  • Page 25: Safety Procedures

    Maintenance and care 24 / 25 Safety procedures  It is the contractor’s responsibility to ensure that the device is checked by an expert in periods of max. 1 year and all recognized errors are removed ( see BGR 500). ...

  • Page 26: Hints To The Type Plate

    Example: Hints to the renting/leasing of PROBST devices With every renting/leasing of PROBST devices the original operating instructions must be included unconditionally (in deviation of the users country's language, the respective translations of the original operating instructions must be delivered additionally)! Probst GmbH ...
  • Page 27 1021 3650 Arbeitsbreite 3521 max. Working width 3521 max. 1700 500min. 1700 1760 5 meter Arbeitsbreite stufenlos / Working width stepless: 2470 - 3520 mm Mindestprofilüberlappung / Minimum profile overlap: 500 mm TAK 350 Telescopic Screeding Bucket © all rights reserved conform to ISO 16016 Datum Name Benennung...
  • Page 28 siehe separate Liste 20080008 see separate list 20080005 41000112 siehe separate Liste see separate list 41000109 siehe separate Liste see separate list 41000109 20190010 siehe separate Liste see separate list 41000080 41000101 20080005 20080008 41000059 41000113 siehe separate Liste see separate list 41000059 20190010 41000101...
  • Page 29 1023 7750 7621 max. Arbeitsbreite/max. working width 7000 310 150 2700 1100 500min. 500min. 500min. 3000 1700 Arbeitsbreite stufenlos / Working width stepless: 2470 - 7620 mm Mindestprofilüberlappung / Minimum profile overlap: 500 mm 5 meter TAK 750 Telescopic Screeding Bucket ©...
  • Page 30 20080008 41000112 20080005 siehe separate Liste see separate list 20190010 41000101 siehe separate Liste see separate list 41000058 41000080 41000109 41000059 siehe separate Liste see separate list 41000045 41000080 siehe separate Liste see separate list 20080005 20080008 41000113 20190010 siehe separate Liste 41000046 see separate list Arbeitsbreite stufenlos / Working width stepless:...
  • Page 31 41000131 41000107 20000017 20000002 20440003 41000123 41000108 41000121 20100016 41000127 20200037 20100003 41000117 20000002 20440003 20100003 41000122 21810001 41000114 21000121 20400004 20400004 20000022 20000022 20400002 20000013 21810001 © all rights reserved conform to ISO 16016 Datum Name Benennung Höhenverstellbare Rolleneinheit, links 20400004 Erst.
  • Page 32 41000107 20100016 41000131 41000108 41000124 20000017 20000002 20000002 20440003 20440003 21000121 20440003 20100003 20200037 41000121 20100003 41000118 41000122 20000022 41000114 20400004 41000122 20400002 20000013 20400004 20000022 21810001 20000022 © all rights reserved conform to ISO 16016 20400004 20400004 41000128 Datum Name Benennung Höhenverstellbare Rolleneinheit, rechts...
  • Page 33 41000110 siehe separate Liste see separate list 41000110 siehe separate Liste see separate list © all rights reserved conform to ISO 16016 Datum Name Benennung TAK Manipuliereinrichtung zur Aufnahme Erst. 18.1.2008 Perumal.Hurth mit Schaufel oder Zinken (1 Paar) Gepr. 8.11.2017 I.Krasnikov Artikelnummer/Zeichnungsnummer Blatt...
  • Page 34 41000101 41000101 41000327 © all rights reserved conform to ISO 16016 Datum Name Benennung Klemmverstellung mit 2 Ringmuttern Erst. 8.11.2017 I.Krasnikov Gepr. 8.11.2017 I.Krasnikov für TAK zu Manipuliereinrichtung (M10x40) Artikelnummer/Zeichnungsnummer Blatt E41000110 Zust. Urspr. N187-452 Ers. f. Ers. d.
  • Page 35 41000101 41000101 41000227 © all rights reserved conform to ISO 16016 Datum Name Benennung Klemmverstellung mit 2 Ringmuttern Erst. 15.5.2014 Ralf.Northe für TAK Gepr. 15.2.2016 R.Seidel Artikelnummer/Zeichnungsnummer Blatt E41000080 Zust. Urspr. N187-452 Ers. f. Ers. d.
  • Page 36 A51000013+0018 TAK 750; TAK 350 29040028 Auf beiden Seiten/on both sides 29040221 Auf beiden Seiten/ on both sides 29040666 29040056 TAK-DP (41000042) 29040364 P 08.11.2017_V2 1 / 1 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes/Some of pictures may be optional equipment of the device.
  • Page 37 After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
  • Page 38 After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
  • Page 39 After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

This manual is also suitable for:

Tak 350Tak 750

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